CN214862048U - Intelligent integrated welding smoke purifier - Google Patents

Abstract

The utility model belongs to the technical field of the smoke and dust purifies, a intelligence integration welding smoke and dust clarifier is related to, wherein, including the purifying box, purifying box inner wall side is seted up flutedly, recess inner wall side fixedly connected with motor, fixedly connected with driving gear on the output shaft of motor. Its beneficial effect is, this intelligence integration welding smoke and dust clarifier, through setting up the motor, motor work, the output shaft of motor can drive the second pivot and rotate, thereby it rotates to drive the driving gear, with the help of the meshing effect between driving gear and the driven gear, can drive driven gear and rotate, and then drive first pivot and rotate, and then drive the flabellum of first pivot and the second pivot other end and rotate, can be with the purifying box in through the air suction purifying box after coarse filtration board and the filtration of fine filtration board, thereby can effectually avoid containing the air direct discharge who welds the cigarette and cause the pollution to the air.

Description

Intelligent integrated welding smoke purifier

Technical Field

The utility model belongs to the technical field of the smoke and dust purifies, concretely relates to intelligence integration welding smoke and dust clarifier.

Background

The smoke dust in the welding smoke is a very complex substance, the number of elements found in the smoke dust is more than 20, the maximum content of the elements is Fe, Ca, Na and the like, the next content is Si, Al, Mn, Ti, Cu and the like, the main harmful substances in the welding smoke dust are Fe2O3, SiO2, MnO, HF and the like, the maximum content of the elements is Fe2O3, generally accounts for 35.56% of the total amount of the smoke dust, the next content is SiO2, the content accounts for 10-20%, the content of MnO accounts for about 5-20%, the toxic and harmful gases in the welding smoke dust mainly comprise CO, CO2, O3, NOX, CH4 and the like, wherein the proportion occupied by CO is the largest, the toxic and harmful gases are difficult to generate, the gas components are complex, the quantification is realized, the ring evaluation is only used for qualitative analysis, and the quantitative analysis is used for the welding smoke dust.

Present welding smoke and dust clarifier structure is simpler, generally can't weld produced high temperature welding cigarette and carry out effectual cooling, owing to weld the cigarette and produce and have higher temperature, causes the damage to welding smoke and dust purifier very easily like this, and then causes economic loss, and the use limitation is great, generally also relatively poor to welding cigarette filter effect moreover, brings very big inconvenience for the user.

SUMMERY OF THE UTILITY MODEL

To solve the problems set forth in the background art described above. The utility model provides an intelligence integration welding smoke and dust clarifier, it has solved economic loss and the relatively poor technical problem of filter effect.

In order to achieve the above object, the utility model provides a following technical scheme: an intelligent integrated welding fume purifier comprises a purifying box, wherein a groove is formed in the side surface of the inner wall of the purifying box, the side surface of the inner wall of the groove is fixedly connected with a motor, an output shaft of the motor is fixedly connected with a driving gear, the output shaft of the motor passes through the driving gear and is fixedly connected with a second rotating shaft, the side surface of the inner wall of the purifying box is fixedly connected with two bearings, a first rotating shaft is rotationally connected in the bearing, a driven gear is fixedly connected on the surface of the first rotating shaft, the driving gear is engaged with the driven gear, the other ends of the first rotating shaft and the second rotating shaft are fixedly connected with mounting blocks, the top and the bottom of the mounting block are both fixedly connected with fan blades, one side of the purifying box is fixedly connected with a mounting frame, an air cooler is arranged in the mounting frame, and an air outlet end of the air cooler penetrates through a first hose fixedly connected with the mounting frame.

The other end of the first hose is fixedly connected with a blowing head, one side of the purifying box and one side of the blowing head are fixedly connected with first fixed blocks, the two first fixed blocks are movably connected with first movable blocks through third pin shafts, the opposite surfaces of the two first movable blocks are fixedly connected with first electric push rods, the side of the purifying box is fixedly connected with second fixed blocks, the second fixed blocks are movably connected with smoke absorbing pipes through first pin shafts, the side of the purifying box and the bottom of the smoke absorbing pipes are fixedly connected with third fixed blocks, the two third fixed blocks are movably connected with second movable blocks through second pin shafts, the opposite surfaces of the two second movable blocks are fixedly connected with second electric push rods, the bottom of the smoke absorbing pipes is fixedly connected with a second hose, the other end of the second hose is fixedly connected with the side of the purifying box, and the second hose is provided with an air suction pump, the air pump is fixedly connected to the side face of the purifying box.

As a further aspect of the present invention: the bottom of the purifying box is fixedly connected with universal wheels at positions close to four corners, and brake pads are arranged in the universal wheels.

As a further aspect of the present invention: four ventilation grooves are formed in one side of the purifying box, and dust blocking nets are arranged in the ventilation grooves.

As a further aspect of the present invention: two chutes, two of which are slidably connected with a fine filter plate and the other two of which are slidably connected with a coarse filter plate are arranged at the top and the bottom of the inner wall of the purifying box.

As a further aspect of the present invention: the purifying box comprises a purifying box body, a box door is movably connected to the front side of the purifying box body through a hinge, a handle is fixedly connected to the front side of the box door, and an anti-skid sleeve is sleeved on the surface of the handle.

As a further aspect of the present invention: a control panel is arranged on one side of the purifying box and is electrically connected with the motor, the first electric push rod, the second electric push rod, the air cooler and the air pump through wires.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the intelligent integrated welding smoke dust purifier is provided with a motor, the motor works, an output shaft of the motor can drive a second rotating shaft to rotate so as to drive a driving gear to rotate, the driven gear can be driven to rotate by virtue of the meshing action between the driving gear and the driven gear, and further the first rotating shaft is driven to rotate so as to drive fan blades at the other ends of the first rotating shaft and the second rotating shaft to rotate, air in the purifying box after being filtered by a coarse filter plate and a fine filter plate can be sucked out of the purifying box, so that the air containing welding smoke can be effectively prevented from being directly discharged to pollute the air, cold air generated in an air cooler can be conveyed into a first hose through an air outlet end by arranging an air cooler, and further high-temperature welding smoke can be cooled, sparks carried by the high-temperature welding smoke can be extinguished, and the high-temperature welding smoke and sparks generated by the high-temperature welding smoke can be effectively prevented from directly touching a smoke absorbing pipe, thereby ensuring the service life of the smoking pipe.

2. This intelligence integration welding smoke and dust clarifier, through setting up first electric putter, along with first electric putter's extension or shortening, borrow the mobile action of third round pin axle again, can drive the blast head and move about from top to bottom, thereby can adjust the position of blast head according to actual conditions, through setting up the aspiration pump, can pass through smoking pipe and second hose with the welding cigarette that produces when welding and inhale into the purifying box, in order to realize carrying out filtration purification's purpose to welding the cigarette, through setting up the chamber door, can make things convenient for the user of service to clear up the welding cigarette residue in the purifying box, improve the device's practicality.

3. This intelligence integration welding smoke and dust clarifier, through setting up second electric putter, along with extension or shortening of second electric putter, borrow the effect of activity of first round pin axle and second round pin axle again, can drive the smoking pipe and use first round pin axle to carry out activity from top to bottom as the centre of a circle, thereby can realize carrying out different angle modulation to the smoking pipe, improve the device's use flexibility, through setting up thick filter, spout and fine filter, thick filter can filter the great impurity that contains in the welding cigarette, fine filter can filter the less impurity that contains in the welding cigarette, borrow the sliding action of thick filter and fine filter in the spout again and can make things convenient for the user of service to take out thick filter and fine filter and clear up or change it.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic three-dimensional structure of the present invention;

fig. 2 is a schematic structural view of a front view section of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2;

in the figure: 1. a purification box; 2. a ventilation slot; 3. a bearing; 4. a first rotating shaft; 5. a driven gear; 6. a groove; 7. a motor; 8. a second rotating shaft; 9. a driving gear; 10. mounting blocks; 11. a fan blade; 12. a chute; 13. a fine filter plate; 14. a coarse filter plate; 15. a first fixed block; 16. a first movable block; 17. installing a frame; 18. an air cooler; 19. a first hose; 20. a first electric push rod; 21. a blast head; 22. a second fixed block; 23. a first pin shaft; 24. a smoking pipe; 25. a second hose; 26. an air pump; 27. a second electric push rod; 28. a second movable block; 29. a second pin shaft; 30. a third fixed block; 31. a universal wheel; 32. a control panel; 33. a box door; 34. a handle; 35. a hinge; 36. and a third pin shaft.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-3, the present invention provides the following technical solutions: an intelligent integrated welding fume purifier comprises a purifying box 1, a groove 6 is arranged on the side surface of the inner wall of the purifying box 1, a motor 7 is fixedly connected with the side surface of the inner wall of the groove 6, by arranging the motor 7, the motor 7 works, the output shaft of the motor 7 can drive the second rotating shaft 8 to rotate, thereby driving the driving gear 9 to rotate, and driving the driven gear 5 to rotate by means of the meshing action between the driving gear 9 and the driven gear 5, thereby driving the first rotating shaft 4 to rotate and further driving the first rotating shaft 4 and the fan blades 11 at the other end of the second rotating shaft 8 to rotate, sucking the air filtered by the coarse filter plate 14 and the fine filter plate 13 in the purifying box 1 out of the purifying box 1, thereby can effectually avoid containing the air direct discharge who welds the cigarette and cause the pollution to the air, fixedly connected with driving gear 9 on motor 7's the output shaft, motor 7's output shaft passes driving gear 9 fixedly connected with second pivot 8.

Two bearings 3 are fixedly connected to the side surface of the inner wall of the purifying box 1, a first rotating shaft 4 is rotationally connected in the bearings 3, a driven gear 5 is fixedly connected to the surface of the first rotating shaft 4, a driving gear 9 is meshed with the driven gear 5, the other ends of the first rotating shaft 4 and the second rotating shaft 8 are fixedly connected with an installation block 10, the top and the bottom of the installation block 10 are fixedly connected with fan blades 11, an installation frame 17 is fixedly connected to one side of the purifying box 1, an air cooler 18 is arranged in the installation frame 17, by arranging the air cooler 18, cold air generated in the air cooler 18 can be conveyed into the first hose 19 through the air outlet end, thereby cooling the high-temperature welding fume, extinguishing the sparks carried by the high-temperature welding fume, effectively preventing the high-temperature welding fume and the sparks generated by the high-temperature welding fume from directly touching the fume absorbing pipe 24, therefore, the service life of the smoke absorbing pipe 24 can be ensured, and the air outlet end of the air cooler 18 penetrates through the mounting frame 17 and is fixedly connected with the first hose 19.

The other end of the first hose 19 is fixedly connected with a blowing head 21, one side of the purifying box 1 is fixedly connected with a first fixed block 15 with the same side of the blowing head 21, the two first fixed blocks 15 are both movably connected with a first movable block 16 through a third pin shaft 36, the opposite surfaces of the two first movable blocks 16 are fixedly connected with a first electric push rod 20, through the arrangement of the first electric push rod 20, along with the extension or shortening of the first electric push rod 20, and by means of the activity of the third pin shaft 36, the blowing head 21 can be driven to move up and down, so that the position of the blowing head 21 can be adjusted according to actual conditions, the side of the purifying box 1 is fixedly connected with a second fixed block 22, and the second fixed block 22 is movably connected with a smoke absorbing pipe 24 through a first pin shaft 23.

The side surface of the purifying box 1 and the bottom of the fume absorbing pipe 24 are fixedly connected with third fixed blocks 30, the two third fixed blocks 30 are movably connected with second movable blocks 28 through second pin shafts 29, the opposite surfaces of the two second movable blocks 28 are fixedly connected with second electric push rods 27, the fume absorbing pipe 24 can be driven to move up and down by the aid of the moving action of the first pin shaft 23 and the second pin shaft 29 along with the extension or shortening of the second electric push rods 27 through the arrangement of the second electric push rods 27, so that different angle adjustment of the fume absorbing pipe 24 can be realized, the using flexibility of the device is improved, the bottom of the fume absorbing pipe 24 is fixedly connected with a second hose 25, the other end of the second hose 25 is fixedly connected to the side surface of the purifying box 1, an air suction pump 26 is arranged on the second hose 25, welding fume generated during welding can be sucked into the purifying box 1 through the fume absorbing pipe 24 and the second hose 25 through the arrangement of the air suction pump 26, in order to realize the purpose of filtering and purifying the welding fume, the air pump 26 is fixedly connected to the side surface of the purifying box 1.

The bottom of the purifying box 1 is fixedly connected with universal wheels 31 at positions close to four corners, brake pads are arranged in the universal wheels 31, one side of the purifying box 1 is provided with four ventilating grooves 2, dust blocking nets are arranged in the ventilating grooves 2, the top and the bottom of the inner wall of the purifying box 1 are respectively provided with two sliding grooves 12, two sliding grooves 12 are internally and slidably connected with thin filter plates 13, the other two sliding grooves 12 are internally and slidably connected with thick filter plates 14, the thick filter plates 14 can filter larger impurities contained in welding fume, the thin filter plates 13 can filter smaller impurities contained in the welding fume, and then the thick filter plates 14 and the thin filter plates 13 can be conveniently taken out by a user to clean or replace the thick filter plates 14 and the thin filter plates 13 by means of the sliding action of the thick filter plates 14 and the thin filter plates 13 in the sliding grooves 12, the front side of the purifying box 1 is movably connected with a box door 33 through hinges 35, through setting up chamber door 33, can make things convenient for the user of service to clear up the welding fume residue in the purifying box 1, improve the device's practicality, chamber door 33 front side fixedly connected with handle 34, anti-skidding cover has been cup jointed on handle 34 surface.

Specifically, purification box 1 one side is provided with control panel 32, through setting up control panel 32, can make things convenient for the user of service to control motor 7, first electric putter 20, second electric putter 27, air-cooler 18 and aspiration pump 26's operating condition respectively, and control panel 32 passes through wire electric connection with motor 7, first electric putter 20, second electric putter 27, air-cooler 18 and aspiration pump 26.

The utility model discloses a theory of operation does:

s1, firstly, a user can move the device to a use position through the universal wheel 31, then operate the control panel 32 to control the second electric push rod 27 to extend or shorten, and then drive the smoking pipe 24 to move up and down by taking the first pin shaft 23 as a circle center under the action of the movement of the first pin shaft 23 and the second pin shaft 29, and when the smoking pipe 24 is adjusted to a proper position, the control panel 32 can be operated to stop the second electric push rod 27;

s2, operating the control panel 32 to control the first electric push rod 20 to extend or shorten, operating the control panel 32 to stop the first electric push rod 20 by means of the action of the third pin 36 to move the air blower 21 up and down, adjusting the air blower 21 to a proper position, operating the control panel 32 to start the motor 7 and the air cooler 18 respectively, the air cooler 18 being capable of delivering cold air generated in the air cooler 18 to the first hose 19 through the air outlet end to cool the high temperature welding fume and extinguish sparks carried by the high temperature welding fume, operating the motor 7, driving the second rotating shaft 8 to rotate by the output shaft of the motor 7 to drive the driving gear 9 to rotate, driving the driven gear 5 to rotate by means of the meshing action between the driving gear 9 and the driven gear 5 to further drive the first rotating shaft 4 and the fan blades 11 at the other end of the second rotating shaft 8 to rotate, the air filtered by the coarse filter plate 14 and the fine filter plate 13 in the purifying box 1 can be sucked out of the purifying box 1;

s3, when the coarse filter plate 14 and the fine filter plate 13 need to be cleaned, the handle 34 can be held by hand, the door 33 is opened by the action of the hinge 35, and the coarse filter plate 14 and the fine filter plate 13 can be taken out to be cleaned by the sliding action of the coarse filter plate 14 and the fine filter plate 13 in the sliding groove 12.

While embodiments of the present invention have been shown and described, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that modifications, alterations, substitutions and variations may be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.

Claims (6)

1. The utility model provides an intelligence integration welding smoke and dust clarifier, includes purifying box (1), its characterized in that: the side surface of the inner wall of the purifying box (1) is provided with a groove (6), the side surface of the inner wall of the groove (6) is fixedly connected with a motor (7), an output shaft of the motor (7) penetrates through the driving gear (9) and is fixedly connected with a second rotating shaft (8), the side surface of the inner wall of the purifying box (1) is fixedly connected with two bearings (3), the bearings (3) are rotatably connected with a first rotating shaft (4), the surface of the first rotating shaft (4) is fixedly connected with a driven gear (5), the driving gear (9) is meshed with the driven gear (5), the other ends of the first rotating shaft (4) and the second rotating shaft (8) are fixedly connected with a mounting block (10), the top and the bottom of the mounting block (10) are fixedly connected with fan blades (11), and one side of the purifying box (1) is fixedly connected with a mounting frame (17), an air cooler (18) is arranged in the mounting frame (17), and an air outlet end of the air cooler (18) penetrates through the mounting frame (17) and is fixedly connected with a first hose (19);

the other end of the first hose (19) is fixedly connected with a blowing head (21), one side of the purifying box (1) and one side of the blowing head (21) are fixedly connected with a first fixed block (15), the two first fixed blocks (15) are movably connected with a first movable block (16) through a third pin shaft (36), the opposite faces of the two first movable blocks (16) are fixedly connected with a first electric push rod (20), the side face of the purifying box (1) is fixedly connected with a second fixed block (22), the second fixed block (22) is movably connected with a smoke absorbing pipe (24) through a first pin shaft (23), the side face of the purifying box (1) and the bottom of the smoke absorbing pipe (24) are fixedly connected with a third fixed block (30), the two third fixed blocks (30) are both movably connected with a second movable block (28) through a second pin shaft (29), and the opposite faces of the two second movable blocks (28) are fixedly connected with a second electric push rod (27), the bottom of the smoke absorbing pipe (24) is fixedly connected with a second hose (25), the other end of the second hose (25) is fixedly connected to the side face of the purifying box (1), an air suction pump (26) is arranged on the second hose (25), and the air suction pump (26) is fixedly connected to the side face of the purifying box (1).

2. The intelligent integrated welding fume purifier of claim 1, wherein: the all fixedly connected with universal wheel (31) in the position that purifying box (1) bottom is close to the four corners, be provided with the brake block in universal wheel (31).

3. The intelligent integrated welding fume purifier of claim 1, wherein: four ventilation grooves (2) are formed in one side of the purifying box (1), and dust blocking nets are arranged in the ventilation grooves (2).

4. The intelligent integrated welding fume purifier of claim 1, wherein: two chutes (12) are respectively arranged at the top and the bottom of the inner wall of the purifying box (1), wherein two chutes (12) are internally and slidably connected with a fine filtering plate (13) and the other two chutes (12) are internally and slidably connected with a coarse filtering plate (14).

5. The intelligent integrated welding fume purifier of claim 1, wherein: purifying box (1) front side has chamber door (33) through hinge (35) swing joint, chamber door (33) front side fixedly connected with handle (34), antiskid cover has been cup jointed on handle (34) surface.

6. The intelligent integrated welding fume purifier of claim 1, wherein: purification case (1) one side is provided with control panel (32), control panel (32) pass through wire electric connection with motor (7), first electric putter (20), second electric putter (27), air-cooler (18) and aspiration pump (26).

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