CN214844894U

CN214844894U - Detection equipment with fragment detection and EL detection

Info

Publication number: CN214844894U
Application number: CN202121489169.XU
Authority: CN
Inventors: 王镇
Original assignee: Zhejiang Energy Pv Technology Co ltd
Current assignee: Zhejiang Energy Pv Technology Co ltd
Priority date: 2021-07-01
Filing date: 2021-07-01
Publication date: 2021-11-23
Anticipated expiration: 2031-07-01

Abstract

The utility model provides a detection device with fragment detection and EL detection, which comprises a frame, a power shaft is vertically arranged on the frame in a rotating way, the lower end of the power shaft is connected with a driving structure capable of driving the power shaft to rotate, the upper end of the power shaft is fixedly connected with the middle part of a rotating frame, the end part of the rotating frame is hinged with one end of a driven swing rod, the other end of the driven swing rod is hinged with the upper end of a lifting rod, the end part of the rotating frame is hinged with one end of a driving swing rod, the other end of the driving swing rod is hinged with the lower end of the lifting rod, the middle part of the driving swing rod is hinged with a piston rod of a cylinder, a cylinder body of the cylinder is hinged with the rotating frame, a U-shaped positioning piece for placing a battery piece is fixed on the lifting rod, a first bracket and a second bracket are also fixed on the frame, an image detection mechanism and a backlight source are arranged on the first bracket, an EL energizing mechanism and an EL detection camera are arranged on the second bracket, two mounting plates are also fixed on the frame, and a defective product collecting mechanism is arranged on the mounting plate.

Description

Detection equipment with fragment detection and EL detection

Technical Field

The utility model belongs to the technical field of machinery, a check out test set is related to, especially a check out test set with broken piece detects and EL detects.

Background

The solar cell module consists of a high-efficiency crystalline silicon solar cell, ultra-white cloth grain toughened glass, EVA (ethylene vinyl acetate), a transparent TPT (thermoplastic vulcanizate) back plate and an aluminum alloy frame. Has the characteristics of long service life, strong mechanical pressure resistance and external force, and the like. In the process of the solar cell module, the purchased cell pieces need to be detected so as to remove inferior-quality products and ensure the quality of the solar cell module.

The prior art does not have detection equipment specially used for incoming materials of battery pieces, and therefore, it is necessary to design the detection equipment with fragment detection and EL detection.

Disclosure of Invention

The utility model aims at having the above-mentioned problem to current technique, provided a check out test set with broken piece detects and EL detects, this check out test set has the characteristics that detect portably.

The purpose of the utility model can be realized by the following technical proposal: a detection device with fragment detection and EL detection comprises a base and is characterized in that a power shaft is vertically and rotatably arranged on the base, the lower end of the power shaft is connected with a driving structure capable of driving the power shaft to rotate, the upper end of the power shaft is fixedly connected with the middle of a rotating frame, the end part of the rotating frame is hinged with one end of a driven swing rod, the other end of the driven swing rod is hinged with the upper end of a lifting rod, the end part of the rotating frame is hinged with one end of a driving swing rod, the other end of the driving swing rod is hinged with the lower end of the lifting rod, the driving swing rod is parallel to the driven swing rod, the middle of the driving swing rod is hinged with a piston rod of an air cylinder, a cylinder body of the air cylinder is hinged with the rotating frame, a U-shaped positioning piece for placing a battery piece is fixed on the lifting rod, a first support and a second support are also fixed on the base, an image detection mechanism and a backlight light source are arranged on the first support, and the backlight light source is positioned above the image detection mechanism, the support I is further fixedly provided with a first protection box, the support II is provided with an EL electrifying mechanism and an EL detection camera, the EL detection camera is located above the EL electrifying mechanism, the support II is further fixedly provided with a second protection box, the base is further fixedly provided with two mounting plates, and the mounting plates are provided with defective product collecting mechanisms.

By adopting the structure, the battery piece with detection is placed in the U-shaped positioning part, the driving structure drives the power shaft to rotate, the power shaft drives the rotating frame to rotate, the battery piece is moved to the testing station, the image detection mechanism and the backlight light source are used for detecting the broken piece, the EL power-on mechanism and the EL detection camera are used for carrying out EL detection on the battery piece, and the defective product collection mechanism is used for collecting the defective product, so that the detection is simple and convenient.

The image detection mechanism comprises a CCD camera.

The substandard product collecting mechanism comprises an output belt, a track and a quick clamp, the output belt is installed on the installation plate, the track is horizontally fixed on the installation plate, the track is located at the end part of the conveying belt, a collecting box is arranged on the track in a detachable mode, a limiting hole is formed in the collecting box, the quick clamp is fixed on the installation plate, and a working rod of the quick clamp can be matched with the limiting hole.

By adopting the structure, after defective products are detected, the defective products are placed on the output belt under the combined action of the driving swing rod, the driven swing rod, the lifting rod and the air cylinder, and the defective products are collected in the collection box through the output belt.

The driving structure comprises a driving motor, a first gear and a second gear, the driving motor is fixed on the base, an output shaft of the driving motor is vertically upward, the first gear is fixed at the end of the output shaft of the driving motor, the second gear is fixed at the lower end of the power shaft and meshed with the first gear, and the first gear is an incomplete gear.

By adopting the structure, the first gear is driven to rotate by the driving motor, and the first gear is meshed with the second gear, so that the power shaft rotates discontinuously.

And an elastic strip is further fixed on the U-shaped positioning piece.

By adopting the structure, the elastic strip can effectively play a good buffering effect on the battery piece.

Compared with the prior art, this check out test set with fragment detects and EL detects has this advantage:

the utility model discloses put into U type setting element department with the battery piece that the area detected, drive the power shaft through drive structure and rotate, the power shaft drives the swivel mount and rotates, removes test station department with the battery piece, carries out the fragment through image detection mechanism and backlight light source to it and detects, carries out EL through EL circular telegram mechanism and EL detection camera to it and detects, collects the mechanism through the substandard product and collects the defective work, and it is simple and convenient to detect.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a partially enlarged view of a portion a in fig. 1.

Fig. 3 is a partially enlarged view at B in fig. 1.

Fig. 4 is a schematic perspective view of the removed part of the present invention.

In the figure, 1, a machine base; 2. a second bracket; 3. a second protection box; 4. a collection box; 5. mounting a plate; 6. outputting the tape; 7. a first protection box; 8. a first bracket; 9. a rotating frame; 10. a power shaft; 11. quickly clamping; 12. a track; 13. an active swing link; 14. a U-shaped positioning piece; 15. an elastic strip; 16. a lifting rod; 17. a driven swing rod; 18. a cylinder; 19. a first gear; 20. a second gear; 21. the motor is driven.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

As shown in FIGS. 1-4, the detection device with fragment detection and EL detection comprises a base 1, a power shaft 10 is vertically and rotatably arranged on the base 1, the lower end of the power shaft 10 is connected with a driving structure capable of driving the power shaft to rotate, the upper end of the power shaft 10 is fixedly connected with the middle part of a rotating frame 9, the end part of the rotating frame 9 is hinged with one end of a driven swing rod 17, the other end of the driven swing rod 17 is hinged with the upper end of a lifting rod 16, the end part of the rotating frame 9 is also hinged with one end of a driving swing rod 13, the other end of the driving swing rod 13 is hinged with the lower end of the lifting rod 16, the driving swing rod 13 is parallel to the driven swing rod 17, the middle part of the driving swing rod 13 is hinged with a piston rod of a cylinder 18, the cylinder body of the cylinder 18 is hinged with the rotating frame 9, a U-shaped positioning piece 14 for placing a battery piece is fixed on the lifting rod 16, a first bracket 8 and a second bracket 2 are fixed on the base 1, an image detection mechanism and a backlight source are arranged on the first bracket 8, in this embodiment, the image detection mechanism and the backlight source are of the existing structure, and the connection mode and the circuit structure thereof are of the existing structure; the backlight source is positioned above the image detection mechanism, the first protection box 7 is further fixed on the first support 8, and the second support 2 is provided with an EL power-on mechanism and an EL detection camera; and the EL detection camera is positioned above the EL electrifying mechanism, a second protective box 3 is further fixed on the second support 2, two mounting plates 5 are further fixed on the base 1, and a defective product collecting mechanism is arranged on the mounting plates 5.

By adopting the structure, the battery piece with detection is placed at the U-shaped positioning part 14, the driving structure drives the power shaft 10 to rotate, the power shaft 10 drives the rotating frame 9 to rotate, the battery piece is moved to the testing station, the battery piece is subjected to fragment detection through the image detection mechanism and the backlight light source, the EL detection is performed through the EL power-on mechanism and the EL detection camera, and the defective product is collected through the defective product collection mechanism, so that the detection is simple and convenient.

The image detection mechanism includes a CCD camera.

Substandard product is collected the mechanism and is included output tape 6, track 12 and quick clamp 11, and output tape 6 installs on mounting panel 5, and track 12 level is fixed on mounting panel 5, and track 12 is located the conveyer belt tip, is provided with collection box 4 through the detachable mode on the track 12, still has spacing hole on the collection box 4, and quick clamp 11 is fixed on mounting panel 5, and the working rod that just presss from both sides 11 fast can cooperate with spacing hole.

With this configuration, after a defective product is detected, the defective product is put on the output belt 6 under the combined action of the driving swing link 13, the driven swing link 17, the lifting lever 16, and the air cylinder 18, and the defective product is collected in the collection box 4 through the output belt 6.

The driving structure comprises a driving motor 21, a first gear 19 and a second gear 20, the driving motor 21 is fixed on the base 1, an output shaft of the driving motor 21 is vertically upward, the first gear 19 is fixed at the end part of the output shaft of the driving motor 21, the second gear 20 is fixed at the lower end of the power shaft 10, the second gear 20 is meshed with the first gear 19, the first gear 19 is an incomplete gear, and in the embodiment, the first gear 19 is an existing product available in the market.

By adopting the structure, the first gear 19 is driven to rotate by the driving motor 21, and the first gear 19 is meshed with the second gear 20, so that the power shaft 10 rotates discontinuously.

The U-shaped positioning part 14 is also fixed with an elastic strip 15.

By adopting the structure, the elastic strip 15 can effectively play a good buffering effect on the battery piece.

The above components are all standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experiments.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims

1. A detection device with fragment detection and EL detection comprises a machine base (1) and is characterized in that a power shaft (10) is vertically and rotatably arranged on the machine base (1), the lower end of the power shaft (10) is connected with a driving structure capable of driving the power shaft to rotate, the upper end of the power shaft (10) is fixedly connected with the middle of a rotating frame (9), the end of the rotating frame (9) is hinged with one end of a driven swing rod (17), the other end of the driven swing rod (17) is hinged with the upper end of a lifting rod (16), the end of the rotating frame (9) is hinged with one end of a driving swing rod (13), the other end of the driving swing rod (13) is hinged with the lower end of the lifting rod (16), the driving swing rod (13) is parallel to the driven swing rod (17), the middle of the driving swing rod (13) is hinged with a piston rod of an air cylinder (18), the cylinder body of the air cylinder (18) is hinged with the rotating frame (9), and a U-shaped positioning piece (14) for placing a battery piece is fixed on the lifting rod (16), still be fixed with support one (8) and support two (2) on frame (1), be provided with image detection mechanism and backlight source on support one (8), and backlight source is located the image detection mechanism top, still be fixed with protective housing one (7) on support one (8), be provided with EL circular telegram mechanism and EL detection camera on support two (2), and EL detection camera is located EL circular telegram mechanism top, still be fixed with protective housing two (3) on support two (2), still be fixed with two mounting panels (5) on frame (1), be provided with substandard product collection mechanism on mounting panel (5).

2. The inspection apparatus with fragment detection and EL detection as recited in claim 1, wherein the image detection mechanism comprises a CCD camera.

3. The detection apparatus with fragment detection and EL detection according to claim 1, wherein the defective product collection mechanism comprises an output belt (6), a rail (12) and a quick clamp (11), the output belt (6) is mounted on the mounting plate (5), the rail (12) is horizontally fixed on the mounting plate (5), the rail (12) is located at the end of the conveying belt, the collection box (4) is detachably arranged on the rail (12), the collection box (4) is further provided with a limit hole, the quick clamp (11) is fixed on the mounting plate (5), and a working rod of the quick clamp (11) can be matched with the limit hole.

4. The detection device with the fragment detection and the EL detection functions as claimed in claim 1, wherein the driving structure comprises a driving motor (21), a first gear (19) and a second gear (20), the driving motor (21) is fixed on the base (1), an output shaft of the driving motor (21) is vertically upward, the first gear (19) is fixed at an end part of the output shaft of the driving motor (21), the second gear (20) is fixed at a lower end of the power shaft (10), the second gear (20) is meshed with the first gear (19), and the first gear (19) is an incomplete gear.

5. A test device with fragment test and EL test as in claim 1, characterized in that a resilient strip (15) is fixed to the U-shaped positioning element (14).