CN214831187U

CN214831187U - Ultrasonic vibration box and ultrasonic roller comprising same

Info

Publication number: CN214831187U
Application number: CN202120760025.7U
Authority: CN
Inventors: 付春林; 王�忠; 施毅然; 施馨馨; 施志雄
Original assignee: Huafa Technology Co Ltd
Current assignee: Huafa Technology Co Ltd
Priority date: 2021-04-14
Filing date: 2021-04-14
Publication date: 2021-11-23
Anticipated expiration: 2031-04-14

Abstract

The utility model relates to an ultrasonic wave shakes box and contains this ultrasonic wave shakes ultrasonic wave cylinder of box, ultrasonic wave shake the box including sealed box body and ultrasonic vibrator, the internal airtight cavity that forms of sealed box and at its outer wall form the effect face that contacts with the ultrasonic action object, the ultrasonic vibrator installation fix on the inner wall of airtight cavity and with the effect face sets up relatively, airtight cavity is worn out to the electric wire of ultrasonic vibrator, and each ultrasonic wave shakes the position that the box is close to the dabber and fixes at the spindle through the connecting piece. The utility model discloses because the ultrasonic wave shakes the box and independently fixes with the dabber installation respectively, shake the box when taking place impaired and influence the fabric treatment quality when certain ultrasonic wave, can tear open alone and trade and install, the dabber can reuse to also can reduce the ultrasonic wave influence that different ultrasonic waves shake the box each other when the ultrasonic wave washing.

Description

Ultrasonic vibration box and ultrasonic roller comprising same

Technical Field

The utility model belongs to the technical field of the ultrasonic wave washing, concretely relates to ultrasonic wave shakes box and contains this ultrasonic wave and shakes the ultrasonic wave cylinder of box.

Background

The fabric is in printing and dyeing process, and the washing is essential step, and present most cleaning equipment all goes on through the washing case, and the washing incasement need have the washing process of multichannel just can guarantee the quality of washing fabric end product, and in order to improve the washing effect, the use amount of clean water is very big, leads to consuming a large amount of resources, and the water wash efficiency of fabric in traditional washing case is also lower simultaneously, and the dirt on fabric surface, greasy dirt wash unclean, can increase the cost of production.

Chinese laid-open patent literature (CN 211645661U) discloses an ultrasonic washing machine, including water tank, cloth feeding frame, cropping frame, be provided with tension roller, transition roller on cloth feeding frame and the cropping frame respectively, the water tank is inside to be provided with a plurality of ultrasonic wave washing compartments, each set up an ultrasonic roller at least in the ultrasonic wave washing compartment, the ultrasonic roller includes the roll body and sets up the epaxial central rotating shaft of roll body central line, the roll body is enclosed by a plurality of planes and forms, and the roll body cross-section is the polygon, roll body inner wall installation ultrasonic transducer, the one end and the motor of central rotating shaft are connected, motor drive central rotating shaft is rotatory, the axle head installation sliding ring of central rotating shaft, ultrasonic transducer's electric wire setting is in on the sliding ring.

Because the roller is formed by surrounding a plurality of planes, the ultrasonic transducers are arranged on the polygonal inner wall, and alternating current power supply is carried out in the ultrasonic washing process, the working frequency of each ultrasonic transducer is difficult to ensure to be at the same level, so that the impact force at each position of the roller is different, the surface of the roller is uneven, the fabric is rubbed when surrounding the surface of the roller, and the fabric has the quality problems of scratching, snagging and the like which influence the appearance of the fabric; when the surface of the roller is uneven, the roller needs to be integrally replaced, and the cost is high.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an ultrasonic wave shakes box and contains this ultrasonic wave and shakes the ultrasonic wave cylinder of box, is convenient for tear open alone and trades and install.

In order to achieve the above object, the utility model adopts the following technical scheme:

the ultrasonic vibration box comprises a sealed box body and an ultrasonic vibrator, wherein a sealed cavity is formed in the sealed box body, an action surface which is contacted with an ultrasonic action object is formed on the outer wall of the sealed box body, the ultrasonic vibrator is fixedly arranged on the inner wall of the sealed cavity and is opposite to the action surface, and an electric wire of the ultrasonic vibrator penetrates out of the sealed cavity.

Preferably, the sealed box body comprises a bottom plate, a panel and two end plates, the bottom plate, the panel and the two end plates are connected to form the sealed chamber, and the ultrasonic vibrator is fixedly arranged on the panel.

Preferably, the panel is provided with a sealing panel for forming an action surface of the ultrasonic vibration box and two upper enclosing plates for forming the upper part of the side surface of the ultrasonic vibration box, the two upper enclosing plates are positioned at two circumferential sides of the sealing panel and are folded inwards, and the ultrasonic vibrator is fixedly installed on the wall surface of the sealing panel facing the closed cavity; the bottom plate is provided with a sealing bottom plate for forming the inner peripheral surface of the ultrasonic vibration box and two lower enclosing plates for forming the lower part of the side surface of the ultrasonic vibration box, and the two lower enclosing plates are positioned at two sides of the sealing bottom plate in the circumferential direction and are folded outwards; the upper enclosing plate is connected with the lower enclosing plate at the same side in a sealing mode, and the end plate is connected with the axial end portion of the bottom plate and the axial end portion of the panel in a sealing mode.

Preferably, the panel further has two reinforcing side plates located at two axial sides of the sealing panel and folded inwards, and the side faces of the reinforcing side plates facing the closed chamber are in sealing fit with the end plates at the corresponding sides.

Preferably, the panel is provided with a sealing panel for forming an action surface of the ultrasonic vibrating box, and the outer edge line of the section of the sealing panel is of an open fold line structure formed by sequentially connecting a plurality of concentric first chord edges with equal length end to end.

Preferably, the cross-section inner edge line of the sealing panel is of an open fold line structure which is formed by connecting a plurality of concentric and isometric second chord edges end to end in sequence, the cross-section outer edge line of the end plate is of an open fold line structure which is formed by connecting a plurality of concentric and isometric third chord edges end to end in sequence, and the outer end face of the end plate is in sealing fit with the inner peripheral surface of the sealing panel.

Preferably, the electric wire of the ultrasonic vibrator passes through the closed chamber through a bottom plate wire hole on the bottom plate or an end plate wire hole on the end plate.

Preferably, a sealing member is connected to the end plate wire hole or the bottom plate wire hole.

The utility model also provides an ultrasonic wave cylinder, shake the box including dabber and a plurality of ultrasonic wave, it is a plurality of the ultrasonic wave shakes the box circumference adjacent and splices into the appearance for the barrel of straight prism body at the spindle, and each ultrasonic wave shakes the position that the box is close to the dabber and passes through the connecting piece to be fixed at the spindle.

Preferably, the inner end of the end surface of the ultrasonic vibration box and one side far away from the closed chamber are respectively provided with a connecting piece in a protruding mode.

Compared with the prior art, the utility model discloses following beneficial effect has:

the utility model discloses ultrasonic wave cylinder includes dabber and a plurality of ultrasonic wave box that shakes, the ultrasonic wave shakes box circumference and adjoins and fixes at the spindle, thereby the concatenation forms the tube structure that the appearance is the straight prism body, relative action face installation is fixed with ultrasonic vibrator in each ultrasonic wave shakes the box, the treatment object is around the action face through each ultrasonic wave box that shakes, ultrasonic vibrator turns into high frequency mechanical vibration with the high frequency alternating current signal of ultrasonic generator transmission, thereby it goes out and forms cavitation in the washing liquid to transmit with ultrasonic frequency, acceleration effect and direct current effect, make the dirt layer on treatment object surface dispersed, emulsify, peel off, thereby reach high-efficient washing purpose. Meanwhile, as the ultrasonic vibration boxes are respectively and independently installed and fixed with the mandrel, when one ultrasonic vibration box is damaged and the fabric treatment quality is influenced, the ultrasonic vibration box can be independently detached and installed, the mandrel can be recycled, and the ultrasonic influence between different ultrasonic vibration boxes can be reduced during ultrasonic water washing; moreover, each ultrasonic wave box that shakes includes and forms airtight cavity by panel, bottom plate and end plate sealing connection, can prevent that washing liquid from getting into the ultrasonic wave box that shakes and influence ultrasonic vibrator normal work, sets up the ultrasonic wave impact stress that the reinforcing curb plate can reduce the counterplate again, increase of service life.

Drawings

Fig. 1 is a schematic view of the whole structure of the ultrasonic roller of the present invention.

Fig. 2 is a schematic diagram of the structure of the side surface of the ultrasonic cylinder of the present invention.

Fig. 3 is a partial schematic view of one end of the ultrasonic roller of the present invention.

Fig. 4 is a schematic diagram of the arrangement of the ultrasonic electric wires from the end plate wire holes (electric wires are not shown).

Fig. 5 is a schematic diagram of the arrangement of the ultrasonic electric wires from the bottom plate wire holes (the electric wires and the ultrasonic vibrators are not shown).

Fig. 6 is a schematic structural view of the ultrasonic vibration box of the present invention.

Fig. 7 is a sectional view of the ultrasonic vibration box of the present invention.

Fig. 8 is a schematic view of a panel structure of the ultrasonic vibration box of the present invention.

11. A wiring channel; 20. an ultrasonic vibration box; 21. a panel; 211. sealing the panel; 212. mounting a coaming plate; 213. reinforcing the side plates; 22. a base plate; 220. a bottom plate line hole; 23. an end plate; 230. an end plate line hole; 24. an ultrasonic vibrator; 25. a connecting member; 30. and a slip ring.

Detailed Description

In order to make the aforementioned and other features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.

As shown in fig. 1 to 8, the present embodiment provides an ultrasonic drum, which includes a mandrel 10 and a plurality of ultrasonic vibration boxes 20, wherein the plurality of ultrasonic vibration boxes 20 are circumferentially adjacent to the mandrel 10 and spliced to form a cylindrical body with a rectangular prism shape, and a position of each ultrasonic vibration box 20 close to the mandrel 10 is fixed on the mandrel 10 by a connecting member 25.

In this embodiment, the ultrasonic vibrator 20 includes a sealed box body and an ultrasonic vibrator 24, the sealed box body forms a sealed chamber therein and forms an action surface contacting with an ultrasonic action object on an outer wall thereof, specifically: the sealed box body comprises a bottom plate 22, a panel 21 and two end plates 23, wherein the bottom plate 22, the panel 21 and the two end plates 23 are connected to form the sealed chamber; the panel 21 is provided with a sealing panel 211 for forming an action surface of the ultrasonic vibrating box 20 and two upper enclosing plates 212 for forming the upper part of the side surface of the ultrasonic vibrating box 20, and the two upper enclosing plates 212 are positioned at two circumferential sides of the sealing panel 211 and are folded inwards; the bottom plate 22 is provided with a sealing bottom plate for forming the inner circumferential surface of the ultrasonic vibration box 20 and two lower enclosing plates for forming the lower part of the side surface of the ultrasonic vibration box 20, and the two lower enclosing plates are positioned at the two circumferential sides of the sealing bottom plate and are folded outwards; the upper enclosing plate 212 is connected with the lower enclosing plate on the same side in a sealing manner, and more preferably, the upper enclosing plate 212 and the lower enclosing plate on the same side have an overlapping region which is in sealing fit; the end plate 23 is connected with the axial end part of the bottom plate 22 and the axial end part of the panel 21 in a sealing manner, a connecting piece 25 is arranged at the inner end of the end plate 23 and on one side far away from the closed chamber in a protruding manner, the ultrasonic vibration box 20 is fixedly arranged on the mandrel 10 through the connecting piece 25, and meanwhile, the ultrasonic vibration box 20 can be conveniently and independently disassembled and assembled, and the mandrel 10 can be repeatedly utilized.

The ultrasonic vibrator 24 is fixed on the wall surface of the sealing panel 211 facing the closed chamber and is arranged opposite to the acting surface, when the treatment object winds around the ultrasonic roller, the treatment object is wound on the wall surface of the sealing panel 211 of each ultrasonic vibration box 20 far away from the closed chamber, and the acting surface of the ultrasonic vibration box 20 is the wall surface of the sealing panel 211 far away from the chamber. The electric wire of the ultrasonic vibrator 24 penetrates out of the closed chamber and is electrically connected with the ultrasonic generator, and the ultrasonic vibrator 24 converts a high-frequency alternating current signal transmitted by the ultrasonic generator into high-frequency mechanical vibration so as to transmit the high-frequency alternating current signal out and form a cavitation effect, an acceleration effect and a direct current effect in water washing liquid, so that a dirt layer on the surface of a treated object is dispersed, emulsified and stripped, and the aim of efficient cleaning is fulfilled.

As an embodiment of the wire arrangement of the ultrasonic vibrator 24, as shown in fig. 4, the wire of the ultrasonic vibrator 24 passes through the end plate wire hole 230 on the end plate 23 and out of the closed chamber, the core shaft 10 is provided with the wiring channel 11 therein, and a sealing member (not shown in the figure) is arranged between the opening of the wiring channel 11 and the end plate wire hole 230 in a sealing manner, the sealing member is of a tubular structure, when in use, the end of the core shaft 10 passes through the washing tank and is provided with the slip ring 30, the wire of the ultrasonic vibrator 24 passes through the bottom plate wire hole 220, the sealing member and the wiring channel 11 and is electrically connected to the rotor electrical interface of the slip ring 30, and the stator electrical interface of the slip ring 30 is electrically connected to the ultrasonic generator; as another embodiment of the wire arrangement of the ultrasonic vibrator 24, as shown in fig. 5, the wire of the ultrasonic vibrator 24 passes through the bottom plate wire hole 220 on the bottom plate 22 and penetrates out of the closed chamber, the core shaft 10 is internally provided with the wiring channel 11, and a sealing member (not shown in the figure) is hermetically arranged between the opening of the wiring channel 11 and the bottom plate wire hole 220, the sealing member is in a ring-shaped structure, the opening of the wiring channel 11 is located at the position of the core shaft 10 radially corresponding to the bottom plate wire hole 220, when in use, the water washing tank penetrates out of the end of the core shaft 10 and is provided with the slip ring 30, the wire of the ultrasonic vibrator 24 passes through the bottom plate wire hole 220, the sealing member and the wiring channel 11 and is electrically connected to the rotor electrical interface of the slip ring 30, and the stator electrical interface of the slip ring 30 is electrically connected to the ultrasonic generator.

Furthermore, the panel 21 further has two reinforcing side plates 213 which are located at two axial sides of the sealing panel 211 and are folded inwards, the side faces of the reinforcing side plates 213 facing the sealed chamber are in sealing fit with the end plates 23 at the corresponding sides, and the reinforcing side plates 213 can reduce the stress influence generated by ultrasonic impact and prolong the service life of the panel 21.

In this embodiment, the cross-sectional outer edge line of the sealing panel 211 is in a folded line structure in which a plurality of concentric first string edges with equal length are sequentially connected end to end, as shown in the figure, the cross-sectional outer edge line of the sealing panel 211 has 3 first string edges, 4 ultrasonic vibration boxes 20 and 3 first string edges of each ultrasonic vibration box 20, so that a regular dodecagonal prism is formed by splicing. Preferably, the cross-section inner edge line of the sealing panel 211 is of a folding line structure that is sequentially connected end to end by a plurality of concentric and isometric second chord edges, the cross-section outer edge line of the end plate 23 is of a folding line structure that is sequentially connected end to end by a plurality of concentric and isometric third chord edges, the outer end face of the end plate 23 is in sealing fit with the inner peripheral surface of the sealing panel 211, and as shown in the figure, the number of the second chord edges and the third chord edges is 3.

In this embodiment, the mandrel 10 includes a hollow shaft body and two shaft heads, the two shaft heads are respectively and fixedly mounted at two axial ends of the hollow shaft body in a sealing manner, the position of each shaft head corresponding to the inner end surface of the end plate 23 is matched with the inner end surface of the end plate 23, the inner edge of the cross section of the end plate 23 is in an open-fold line structure formed by sequentially connecting a plurality of concentric and isometric fourth string edges end to end, and the structure is favorable for establishing a mounting and positioning reference at the mandrel 10 and facilitating positioning and mounting of each ultrasonic vibration box 20.

Having shown and described the fundamental principles and the principal features of the invention and its advantages, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.

Claims

1. Ultrasonic wave shakes box, its characterized in that: the ultrasonic generator comprises a sealed box body and an ultrasonic vibrator, wherein a sealed cavity is formed in the sealed box body, an action surface which is contacted with an ultrasonic action object is formed on the outer wall of the sealed box body, the ultrasonic vibrator is installed and fixed on the inner wall of the sealed cavity and is arranged opposite to the action surface, and an electric wire of the ultrasonic vibrator penetrates out of the sealed cavity.

2. An ultrasonic horn according to claim 1 wherein: the sealed box body comprises a bottom plate, a panel and two end plates, the bottom plate, the panel and the two end plates are connected to form the sealed cavity, and the ultrasonic vibrator is fixedly installed on the panel.

3. An ultrasonic horn according to claim 2 wherein: the panel is provided with a sealing panel for forming an action surface of the ultrasonic vibration box and two upper enclosing plates for forming the upper part of the side surface of the ultrasonic vibration box, the two upper enclosing plates are positioned at two sides of the circumference of the sealing panel and are folded inwards, and the ultrasonic vibrator is fixedly arranged on the wall surface of the sealing panel facing the closed cavity; the bottom plate is provided with a sealing bottom plate for forming the inner peripheral surface of the ultrasonic vibration box and two lower enclosing plates for forming the lower part of the side surface of the ultrasonic vibration box, and the two lower enclosing plates are positioned at two sides of the sealing bottom plate in the circumferential direction and are folded outwards; the upper enclosing plate is connected with the lower enclosing plate at the same side in a sealing mode, and the end plate is connected with the axial end portion of the bottom plate and the axial end portion of the panel in a sealing mode.

4. An ultrasonic horn according to claim 3 wherein: the panel is also provided with two reinforcing side plates which are positioned at two axial sides of the sealing panel and are folded inwards, and the side faces, facing the closed cavity, of the reinforcing side plates are in sealing fit with the end plates at the corresponding sides.

5. An ultrasonic horn according to claim 2 wherein: the panel is provided with a sealing panel used for forming an action surface of the ultrasonic vibration box, and the outer edge line of the section of the sealing panel is of an open fold line structure formed by sequentially connecting a plurality of concentric and isometric first string edges end to end.

6. An ultrasonic horn according to claim 5 wherein: the sealing panel's cross-section internal boundary is the broken line structure of opening that links to each other in order by a plurality of concentric and isometric second chord limit heads and tails, the cross-section external boundary of end plate is the broken line structure of opening that links to each other in order by a plurality of concentric and isometric third chord limit heads and tails, the outer terminal surface of end plate and sealing panel's inner peripheral surface sealing cooperation.

7. An ultrasonic horn according to claim 2 wherein: and the electric wire of the ultrasonic vibrator penetrates out of the closed chamber through a bottom plate wire hole on the bottom plate or an end plate wire hole on the end plate.

8. An ultrasonic horn according to claim 7 wherein: and the end plate wire hole or the bottom plate wire hole is connected with a sealing piece.

9. Ultrasonic wave cylinder, its characterized in that: the ultrasonic vibration box comprises a mandrel and a plurality of ultrasonic vibration boxes according to any one of claims 1 to 8, wherein the plurality of ultrasonic vibration boxes are circumferentially abutted on the mandrel and spliced into a cylinder body with a shape of a straight prism, and the position, close to the mandrel, of each ultrasonic vibration box is fixed on the mandrel through a connecting piece.

10. The ultrasonic roller as set forth in claim 9 wherein: and connecting pieces are respectively arranged at the inner end of the end face of the ultrasonic vibration box and at one side far away from the closed cavity in a protruding manner.