CN214821893U - Carbon fiber shaft-based ceramic roller - Google Patents
Carbon fiber shaft-based ceramic roller Download PDFInfo
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- CN214821893U CN214821893U CN202023268514.5U CN202023268514U CN214821893U CN 214821893 U CN214821893 U CN 214821893U CN 202023268514 U CN202023268514 U CN 202023268514U CN 214821893 U CN214821893 U CN 214821893U
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Abstract
The utility model discloses a carbon fiber axle base ceramic roller, including carbon fiber axle roll body, be equipped with the chromium plating layer on the roll surface of carbon fiber axle body, be equipped with on the chromium plating layer and open thick layer, open and be equipped with spraying ceramic roller layer on the thick layer, possess radium carving seal reticulation on the spraying ceramic roller layer. The utility model discloses a carbon fiber beam barrel physical stamina greatly reduces coating roll weight, reduces the rotation drive energy consumption, adopts the chromium plating layer to satisfy the cohesion demand and the roll body corrosion protection demand on spraying ceramic roller layer simultaneously, easily realizes ceramic roller production shaping. Possesses nickel chromium electroplating basic unit, reduces and opens thick degree of difficulty and manufacturing cost, provides better cohesion and structural strength simultaneously. Through the design of the tubular main body and the matched flange, the use requirements of quick assembly, disassembly and assembly are met, and the application is more flexible. The milling and grinding recycling requirements are met, and the utilization rate of the carbon fiber shaft roller body is improved.
Description
Technical Field
The utility model relates to a carbon fiber shaft base ceramic roller belongs to the technical field of coating ceramic roller.
Background
A typical short ink path ink supply system is adopted in a flexographic printing machine, has a simpler structure and mainly consists of an ink tank, a rubber roller, a doctor blade and an anilox roller. Among them, the anilox roller is a core component of the flexographic printing machine, which is responsible for uniformly transferring a certain amount of ink to the printing plate.
Traditional ground reticulation roller is the stainless steel roll body, and the machine-shaping seal reticulation on the stainless steel roll surface, the stainless steel roll body has more defects, and it is heavier to drive the power consumption higher, and corrosion resistance and wearability are relatively poor. In view of the above situation, a ceramic roller has appeared in the prior art, that is, the corrosion resistance and wear resistance can be improved by forming a ceramic roller surface on a base roller, but the ceramic roller has a small contribution to weight reduction, and still has the defects of high driving energy consumption and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the not enough of above-mentioned prior art, there is the base roller than the higher problem of drive power consumption to traditional ceramic roller, creatively provides carbon fiber axle base ceramic roller.
In order to achieve the above purpose, the utility model discloses the technical scheme who adopts is:
carbon fiber axle base ceramic roller, including carbon fiber axle roll body, be equipped with the chromium plating layer on the roll surface of carbon fiber axle body, be equipped with on the chromium plating layer and open the thick layer, open and be equipped with spraying ceramic roller layer on the thick layer, possess radium carving seal line on the spraying ceramic roller layer.
Preferably, a nickel-chromium electroplating base layer is arranged on the chromium electroplating layer, and the rough layer is arranged on the nickel-chromium electroplating base layer.
Preferably, the carbon fiber shaft roller body is a tubular shaft-shaped main body, mating flanges are respectively arranged on two sides of a pipe passage of the tubular shaft-shaped main body, and a mating shaft passage is arranged on any of the mating flanges.
Preferably, the ceramic roller layer is provided with ink grooves distributed in a matrix shape, and the thickness of the ceramic roller layer is at least 10 times of the depth of the ink grooves.
The beneficial effects of the utility model are mainly embodied in that:
1. adopt carbon fiber beam barrel body can greatly reduce coating roll weight, reduce the rotation drive energy consumption, adopt the chromium plating layer to satisfy the cohesion demand and the roll body corrosion protection demand on spraying ceramic roller layer simultaneously, easily realize ceramic roller production shaping.
2. Possesses nickel chromium electroplating basic unit, reduces and opens thick degree of difficulty and manufacturing cost, provides better cohesion and structural strength simultaneously.
3. Through the design of the tubular main body and the matched flange, the use requirements of quick assembly, disassembly and assembly are met, and the application is more flexible.
4. The milling and grinding recycling requirements are met, and the utilization rate of the carbon fiber shaft roller body is improved.
Drawings
Fig. 1 is a schematic structural diagram of the carbon fiber shaft-based ceramic roller of the present invention.
Fig. 2 is a schematic structural diagram of a preferred embodiment of the carbon fiber shaft-based ceramic roller of the present invention.
Detailed Description
The utility model provides a carbon fiber shaft base ceramic roller. The technical solution of the present invention will be described in detail below with reference to the accompanying drawings so as to be easier to understand and grasp.
Carbon fiber axle base ceramic roller, as shown in fig. 1 and fig. 2, including carbon fiber axle body 1, be equipped with chromium plating layer 2 on the roll surface of carbon fiber axle body 1, be equipped with on the chromium plating layer 2 and open thick layer 3, open and be equipped with spraying ceramic roller layer 4 on the thick layer 3, possess radium carving seal reticulation 5 on the spraying ceramic roller layer 4.
Specifically, the roller base is a stainless steel roller base, and the ceramic roller is formed by spraying the ceramic roller layer 4 after the surface is roughened, so that the roller is heavy and the loss of driving rotating energy is large.
To this condition, the present case adopts carbon fiber shaft roll body 1 as the substitution of stainless steel roller base, adopts the design of chromium plating layer 2 simultaneously, can carry out surface protection to carbon fiber shaft roll body 1, satisfies the spray forming demand of opening thick spraying ceramic roller layer 4 again simultaneously, so, can greatly reduce ceramic roller weight, satisfies wear-resisting corrosion-resistant demand simultaneously.
It should be noted that, direct spraying of the ceramic matrix cannot be realized on the carbon fiber shaft roller body 1, so the design of the chromium electroplated layer 2 is adopted, and chromium electroplating on the carbon fiber belongs to the prior art, and is not described herein again.
In a preferred embodiment, the chromium plating layer 2 is provided with a nickel-chromium plating base layer 6, and the rough layer 3 is provided on the nickel-chromium plating base layer 6.
Specifically, the chromium plating layer 2 has high cost, and the surface of the chromium plating layer is difficult to perform rough machining, so that a nickel-chromium plating base layer 6 is added on the chromium plating layer 2, the nickel-chromium plating base layer 6 can realize structural protection, the rough machining difficulty is reduced, and the binding force requirement of the ceramic roller coating layer 4 is met.
In one embodiment, the carbon fiber shaft roller body 1 is a tubular shaft-shaped body, two sides of a pipe passage of the tubular shaft-shaped body are respectively provided with a matching flange 7, and any matching flange 7 is provided with a matching shaft passage 8.
Specifically speaking obviously, traditional roll body adopts solid axle construction, in the present case, adopts hollow tube access structure, and its structural stability is by chromium plating layer 2 and nickel-chromium plating basic unit 6 common cooperation, satisfies the structural strength demand of tubular axle form main part, through two connect the ring flange 7 of joining in marriage, satisfies the cross-under axial lock solid and carry on the demand at the rotation driving axle, further reduces roll body weight, still satisfies fast dress and dismantles the cooperation demand.
In a specific embodiment, the ceramic roller layer is provided with ink grooves distributed in a matrix shape, and the thickness of the ceramic roller layer is at least 10 times of the depth of the ink grooves.
Specifically, the ceramic base sprayed on the traditional stainless steel-based ceramic roller is thin, and when the surface of the ceramic roller is abraded, the ceramic base is directly milled and grinded, and then the ceramic base is sprayed and then laser engraved.
In the present case, the carbon fiber shaft roll body 1 that adopts is very high with costs, and it is limited that chromium plating layer 2 and nickel-chromium plating base layer 6 thickness are gone up, hardly satisfies spraying ceramic base and mills secondary spraying operation after grinding, consequently, has adopted the ceramic base design of thick ground, after the ink bath wearing and tearing, carry on ceramic base surface coping again radium carving can, need not operations such as secondary plating, secondary spraying. The secondary processing cost of the ceramic roller is reduced.
Can discover through the above description, the utility model discloses carbon fiber beam base ceramic roller adopts carbon fiber beam roller physical stamina to greatly reduce coating roll weight, reduces the rotation drive energy consumption, adopts the chromium plating layer to satisfy the cohesion demand and the corrosion-resistant protection demand of roll body on spraying ceramic roller layer simultaneously, easily realizes ceramic roller production shaping. Possesses nickel chromium electroplating basic unit, reduces and opens thick degree of difficulty and manufacturing cost, provides better cohesion and structural strength simultaneously. Through the design of the tubular main body and the matched flange, the use requirements of quick assembly, disassembly and assembly are met, and the application is more flexible. The milling and grinding recycling requirements are met, and the utilization rate of the carbon fiber shaft roller body is improved.
The above technical solutions of the present invention have been fully described, and it should be noted that the present invention is not limited by the above description, and all technical solutions formed by equivalent transformation or equivalent transformation adopted by the spirit of the present invention in the aspects of structure, method or function by those of ordinary skill in the art all fall within the protection scope of the present invention.
Claims (4)
1. Carbon fiber axle base ceramic roller, its characterized in that:
the laser engraving and printing device comprises a carbon fiber shaft roller body, wherein a chromium electroplated layer is arranged on the roller surface of the carbon fiber shaft roller body, a rough layer is arranged on the chromium electroplated layer, a spraying ceramic roller layer is arranged on the rough layer, and laser engraving and printing reticulate patterns are arranged on the spraying ceramic roller layer.
2. The carbon fiber axial-based ceramic roller of claim 1, wherein:
the chromium electroplated layer is provided with a nickel-chromium electroplated base layer, and the rough layer is arranged on the nickel-chromium electroplated base layer.
3. The carbon fiber axial-based ceramic roller of claim 1, wherein:
the carbon fiber shaft roller body is a tubular shaft-shaped main body, matching flange plates are respectively arranged on two sides of a pipe channel of the tubular shaft-shaped main body, and matching shaft channels are arranged on any matching flange plates.
4. The carbon fiber axial-based ceramic roller of claim 1, wherein:
the ceramic roller layer is provided with ink grooves distributed in a matrix shape, and the thickness of the ceramic roller layer is at least 10 times of the depth of the ink grooves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023268514.5U CN214821893U (en) | 2020-12-29 | 2020-12-29 | Carbon fiber shaft-based ceramic roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023268514.5U CN214821893U (en) | 2020-12-29 | 2020-12-29 | Carbon fiber shaft-based ceramic roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214821893U true CN214821893U (en) | 2021-11-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023268514.5U Active CN214821893U (en) | 2020-12-29 | 2020-12-29 | Carbon fiber shaft-based ceramic roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214821893U (en) |
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2020
- 2020-12-29 CN CN202023268514.5U patent/CN214821893U/en active Active
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