CN214820957U - High-frequency welding punching device and earphone earcap production and processing system - Google Patents
High-frequency welding punching device and earphone earcap production and processing system Download PDFInfo
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- CN214820957U CN214820957U CN202120708285.XU CN202120708285U CN214820957U CN 214820957 U CN214820957 U CN 214820957U CN 202120708285 U CN202120708285 U CN 202120708285U CN 214820957 U CN214820957 U CN 214820957U
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- 238000003466 welding Methods 0.000 title claims abstract description 51
- 238000012545 processing Methods 0.000 title claims abstract description 49
- 238000004080 punching Methods 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000010985 leather Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 24
- 230000004927 fusion Effects 0.000 abstract description 18
- 238000000034 method Methods 0.000 description 10
- 238000007599 discharging Methods 0.000 description 9
- 238000003754 machining Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
The utility model belongs to the technical field of earphone earmuff production, especially, relate to a die-cut device of high frequency butt fusion and earphone earmuff production system of processing, include: a base; the rotating assembly comprises a rotating motor and a rotating disc, the rotating motor is arranged in the base, the rotating disc is connected with the output end of the rotating motor so that the rotating disc can rotate relative to the base, and a plurality of first processing jigs are distributed on the rotating disc at intervals; the first welding assembly is arranged on one side of the rotating disc and used for welding the bottom leather and the TPU plastic ring which are placed in the first processing jig; the first punching component is arranged on one side of the first welding component and is used for punching an inner hole of a welded workpiece; the first blanking assembly is arranged on one side of the first punching assembly and used for transferring and blanking the welded and punched workpiece. Wherein, through the cooperation of rotating assembly, first butt fusion subassembly and first die-cut subassembly, can save the time that the machined part shifted greatly.
Description
Technical Field
The utility model belongs to earphone earmuff production intelligence production facility field especially relates to a die-cut device of high frequency butt fusion and contain the earphone earmuff production system of the die-cut device of this high frequency butt fusion.
Background
The earphone plays an important role in daily life of people, and can effectively block external noise and prevent played music from disturbing other people when people listen to music. Earphones in the market are also various and include an earplug type earphone, a suspension type earphone, a head-wearing earphone and the like. While the head-wearing and ear-plugging earphones are generally provided with earmuffs, which mainly function to improve the wearing comfort of users.
The earmuffs are produced in a semi-automatic mode, wherein the processes of welding, punching, forming, hot pressing, cold pressing and demolding are completed manually by corresponding workers at all processing stations, and after the materials at all the processing stations are processed, the materials are conveyed and transferred manually. Because a plurality of manufacturing procedure of earmuff production design, its manual processing work load is big, and manual operation security is low, and the cost of labor is higher, and the product quality of producing is unstable and can not obtain reliable guarantee, is difficult to satisfy the long-term stable development of customer.
Disclosure of Invention
An object of the utility model is to provide a die-cut device of high frequency butt fusion and earphone earmuff production system of processing aims at solving among the prior art earphone earmuff production manual work volume greatly and the technical problem of inefficiency.
In order to achieve the above object, an embodiment of the present invention provides a high frequency welding punching device, including:
a base;
the rotating assembly comprises a rotating motor and a rotating disc, the rotating motor is arranged in the base, the rotating disc is connected with the output end of the rotating motor so that the rotating disc can rotate relative to the base, and a plurality of first processing jigs are distributed on the rotating disc at intervals;
the first welding assembly is arranged on one side of the rotating disc and used for welding the bottom leather and the TPU plastic ring which are placed in the first processing jig;
the first punching component is arranged on one side of the first welding component and is used for punching an inner hole of a welded workpiece;
the first blanking assembly is arranged on one side of the first punching assembly and used for transferring and blanking the welded and punched workpiece.
Preferably, the first welding assembly, the first punching assembly and the first blanking assembly are arranged around the rotating disc, and the first welding assembly and the first blanking assembly are arranged oppositely.
Preferably, the number of the first processing jigs is eight.
Preferably, a plurality of guide posts are formed on the rotary disc in a protruding mode, the first machining jig comprises a machining plate, and positioning holes are formed in the machining plate corresponding to the guide posts, so that the machining plate is sleeved and fixed on the guide posts.
Preferably, the processing plate is provided with positioning columns at intervals, and the positioning columns are used for placing the bottom leather and the TPU plastic ring.
Preferably, the first welding assembly is a high-frequency welding machine, and the welding end of the first welding assembly is arranged opposite to the first processing jig.
Preferably, the first punching component is a punching machine, and the punching end of the first punching component is arranged opposite to the first processing jig.
Preferably, the first discharging assembly comprises a first supporting frame, a first rotating motor, a first rotating plate, a first discharging cylinder and a first discharging jig, the first support frame is positioned on one side of the rotating disc, the top end of the first support frame protrudes out of the upper surfaces of the first conveying device and the rotating disc, the first rotating motor is fixed at the top end of the first supporting frame, the middle part of the first rotating plate is connected with the output end of the first rotating motor so that the first rotating motor drives the first rotating plate to rotate and carry materials, the two first material taking cylinders are respectively fixed at the two opposite ends of the first rotating plate, the cylinder shaft of the first material taking cylinder is respectively arranged towards the first conveying device and the first processing jig, the first material taking jig is connected to the first material taking cylinder, and two material taking heads are arranged on the first material taking jig.
A production and processing system for earphone earmuffs comprises the high-frequency welding and punching device.
The embodiment of the utility model provides an above-mentioned one or more technical scheme of former have one of following technological effect at least: the utility model discloses a die-cut device of high frequency butt fusion, include: a base; the rotating assembly comprises a rotating motor and a rotating disc, the rotating motor is arranged in the base, the rotating disc is connected with the output end of the rotating motor so that the rotating disc can rotate relative to the base, and a plurality of first processing jigs are distributed on the rotating disc at intervals; the first welding assembly is arranged on one side of the rotating disc and used for welding the bottom leather and the TPU plastic ring which are placed in the first processing jig; the first punching component is arranged on one side of the first welding component and is used for punching an inner hole of a welded workpiece; the first blanking assembly is arranged on one side of the first punching assembly and used for transferring and blanking the welded and punched workpiece. Wherein, through the cooperation of rotating assembly, first butt fusion subassembly and first die-cut subassembly, make end skin and TPU plastic ring accomplish butt fusion, die-cut process to will accomplish the butt fusion by first die-cut subassembly, the machined part of die-cut process is sent to in the middle of the next manufacturing procedure, can save the time that the machined part shifted greatly, and accomplish butt fusion, die-cut process through automatic subassembly, can effectively improve the machining efficiency of machined part.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.
Fig. 1 is a schematic structural view of a high frequency welding and punching device according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to fig. 1 are exemplary and intended to be used for explaining embodiments of the present invention, and should not be construed as limiting the present invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which is only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be unlocked, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as fixed or detachable connections or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
In an embodiment of the present invention, referring to fig. 1, there is provided a high frequency welding punching apparatus, including:
a base;
the rotating assembly comprises a rotating motor and a rotating disc 41, the rotating motor is arranged in the base, the rotating disc 41 is connected with the output end of the rotating motor so that the rotating disc 41 rotates relative to the base, and a plurality of first processing jigs 411 are distributed on the rotating disc 41 at intervals;
a first welding assembly 42 disposed at one side of the rotary disc 41 for welding the bottom skin and the TPU plastic ring placed in the first processing jig 411;
the first punching component 43 is arranged on one side of the first welding component 42 and is used for punching an inner hole of a welded workpiece;
and a first blanking assembly 44 which is arranged on one side of the first punching assembly 43 and is used for transferring and blanking the welded and punched workpiece.
In another embodiment of the present invention, referring to fig. 1, the first welding assembly 42, the first punching assembly 43 and the first blanking assembly 44 are disposed around the rotating disc 41, and the first welding assembly 42 is disposed opposite to the first blanking assembly 44.
In this embodiment, the first welding component 42 and the first blanking component 44 are disposed opposite to each other, the first punching component 43 is located between the first welding component 42 and the first blanking component 44, that is, the first punching component 43 is located on the same side of the first welding component 42 and the first blanking component 44, and the other side of the first welding component 42 and the other side of the first blanking component 44 is a feeding area for placing the bottom skin and the TPU plastic ring on the first processing fixture 411.
In another embodiment of the present invention, referring to fig. 1, the number of the first processing tools 411 is eight. In this embodiment, eight first processing tools 411 are favorable to increasing the quantity of material loading, effectively shorten the time that the material waited to process, effectively promote machining efficiency.
In another embodiment of the present invention, referring to fig. 1, a plurality of guide posts are formed on the rotary disk 41 in a protruding manner, and the first processing jig 411 includes a processing plate, and positioning holes are formed on the processing plate corresponding to the guide posts so that the processing plate is sleeved and fixed on the guide posts.
In another embodiment of the present invention, referring to fig. 1, the processing board is provided with positioning pillars at intervals for placing the bottom skin and the TPU plastic ring. In this embodiment, the number of the positioning posts is two.
In another embodiment of the present invention, referring to fig. 1, the first welding assembly 42 is a high frequency welding machine, and the welding end of the first welding assembly 42 is disposed opposite to the first processing fixture 411.
In another embodiment of the present invention, referring to fig. 1, the first punching assembly 43 is a punching machine, and the punching end of the first punching assembly 43 is disposed opposite to the first processing fixture 411.
In another embodiment of the present invention, referring to fig. 1, the first discharging assembly 44 includes a first supporting frame 441, a first rotating electrical machine 442, a first rotating plate 443, a first discharging cylinder 444 and a first discharging jig 445, the first supporting frame 441 is located at one side of the rotating disc 41, the top end of the first supporting frame 441 protrudes out of the upper surface of the first conveying device and the upper surface of the rotating disc 41, the first rotating electrical machine 442 is fixed at the top end of the first supporting frame 441, the middle part of the first rotating plate 443 is connected to the output end of the first rotating electrical machine 442 so that the first rotating electrical machine 442 drives the first rotating plate 443 to rotate for discharging, two first discharging cylinders 444 are respectively fixed at the two opposite ends of the first rotating plate 443, the cylinder shafts of the first discharging cylinders 444 are respectively disposed towards the first conveying device and the first processing jig 411, the first material taking jig 445 is connected to the first material taking cylinder 444, and two material taking heads are arranged on the first material taking jig 445.
The working process of the high-frequency welding punching device is as follows: the bottom skin and the TPU plastic ring are placed on the first processing jig 411. The rotary disk 41 is rotated counterclockwise and rotated by only one processing jig per one rotation. The bottom skin and TPU plastic ring are brought directly under the first welding assembly 42. First butt fusion subassembly 42 carries out the butt fusion to end skin and TPU plastic ring, and immediately, removes the distance of two processing tools, has come under first die-cut subassembly 43, directly carries out die-cut to the inner circle of butt skin and TPU plastic ring that the butt fusion is some. The punched bottom leather and the TPU plastic ring rotate by the distance of the two first processing jigs 411 to come under the first blanking assembly 44. The first blanking assembly 44 transfers the welded and punched bottom skin and the TPU plastic ring placed on the rotary plate 41 to the next process.
A production and processing system for earphone earmuffs comprises the high-frequency welding and punching device.
The utility model discloses a die-cut device of high frequency butt fusion, include: a base; the rotating assembly comprises a rotating motor and a rotating disc 41, the rotating motor is arranged in the base, the rotating disc 41 is connected with the output end of the rotating motor so that the rotating disc 41 rotates relative to the base, and a plurality of first processing jigs 411 are distributed on the rotating disc 41 at intervals; a first welding assembly 42 disposed at one side of the rotary disc 41 for welding the bottom skin and the TPU plastic ring placed in the first processing jig 411; the first punching component 43 is arranged on one side of the first welding component 42 and is used for punching an inner hole of a welded workpiece; and a first blanking assembly 44 which is arranged on one side of the first punching assembly 43 and is used for transferring and blanking the welded and punched workpiece. Wherein, through the cooperation of rotating assembly, first butt fusion subassembly 42 and first die-cut subassembly 43, make end skin and TPU plastic ring accomplish butt fusion, die-cut process to will accomplish the butt fusion by first die-cut subassembly 43, the machined part of die-cut process is sent to in the middle of the next manufacturing procedure, can save the time that the machined part shifted greatly, and accomplish butt fusion, die-cut process through automatic subassembly, can effectively improve the machining efficiency of machined part.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. A high frequency welding die-cut device, comprising:
a base;
the rotating assembly comprises a rotating motor and a rotating disc, the rotating motor is arranged in the base, the rotating disc is connected with the output end of the rotating motor so that the rotating disc can rotate relative to the base, and a plurality of first processing jigs are distributed on the rotating disc at intervals;
the first welding assembly is arranged on one side of the rotating disc and used for welding the bottom leather and the TPU plastic ring which are placed in the first processing jig;
the first punching component is arranged on one side of the first welding component and is used for punching an inner hole of a welded workpiece;
the first blanking assembly is arranged on one side of the first punching assembly and used for transferring and blanking the welded and punched workpiece.
2. The apparatus of claim 1, wherein the first fusing assembly, the first blanking assembly, and the first blanking assembly are disposed about the rotatable disk, the first fusing assembly being disposed opposite the first blanking assembly.
3. The apparatus according to claim 1, wherein the number of the first processing tools is eight.
4. The apparatus according to claim 1, wherein a plurality of guide posts are formed on the rotary disc in a protruding manner, and the first processing jig includes a processing plate, and positioning holes are formed on the processing plate corresponding to the guide posts so that the processing plate is fixed on the guide posts in a sleeved manner.
5. The apparatus of claim 4, wherein the tooling plate has positioning posts formed on the projections spaced apart for receiving the bottom skin and the TPU plastic ring.
6. The apparatus of claim 1, wherein the first welding assembly is a high frequency welding machine, and the welding end of the first welding assembly is disposed opposite to the first processing fixture.
7. The apparatus of claim 1, wherein the first punching assembly is a punching machine, and the punching end of the first punching assembly is disposed opposite to the first processing fixture.
8. The high frequency welding and punching device according to claim 1, wherein the first blanking assembly comprises a first supporting frame, a first rotating motor, a first rotating plate, a first material taking cylinder and a first material taking jig, the first supporting frame is located on one side of the rotating disc, the top end of the first supporting frame protrudes out of the upper surfaces of the first conveying device and the rotating disc, the first rotating motor is fixed at the top end of the first supporting frame, the middle part of the first rotating plate is connected with the output end of the first rotating motor so that the first rotating motor drives the first rotating plate to rotate for material taking, the two first material taking cylinders are respectively fixed at two opposite ends of the first rotating plate, the cylinder shafts of the first material taking cylinders are respectively arranged towards the first conveying device and the first processing jig, and the first material taking jig is connected to the first material taking cylinder, the first material taking jig is provided with two material taking heads.
9. A headphone earmuff manufacturing system comprising the high frequency welding and punching apparatus of any one of claims 1 through 8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120708285.XU CN214820957U (en) | 2021-04-07 | 2021-04-07 | High-frequency welding punching device and earphone earcap production and processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120708285.XU CN214820957U (en) | 2021-04-07 | 2021-04-07 | High-frequency welding punching device and earphone earcap production and processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214820957U true CN214820957U (en) | 2021-11-23 |
Family
ID=78762510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120708285.XU Expired - Fee Related CN214820957U (en) | 2021-04-07 | 2021-04-07 | High-frequency welding punching device and earphone earcap production and processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214820957U (en) |
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2021
- 2021-04-07 CN CN202120708285.XU patent/CN214820957U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211123 |