CN214812533U

CN214812533U - Ceramic ball sorting device

Info

Publication number: CN214812533U
Application number: CN202121162897.XU
Authority: CN
Inventors: 宋先洪; 蔡庆文
Original assignee: SHANGHAI UNITE TECHNOLOGY CO LTD
Current assignee: SHANGHAI UNITE TECHNOLOGY CO LTD
Priority date: 2021-05-27
Filing date: 2021-05-27
Publication date: 2021-11-23
Anticipated expiration: 2031-05-27

Abstract

The utility model is suitable for a ceramic ball technical field provides a ceramic ball sorting unit, including the organism, the top fixed mounting of organism has the feeder hopper, and one side of organism is connected with the side and selects separately the mouth, the lower hopper is installed to the bottom of organism, and the bottom of organism is connected with servo motor. The utility model discloses in, under intermittent type discharge mechanism's effect, through the servo motor circular telegram, make the bull stick drive first bevel gear and rotate, under the transmission of first bevel gear and second bevel gear, make second bevel gear drive the horizontal pole and rotate, fixed connection through horizontal pole and cam, make cam intermittent type nature upwards extrude the connecting rod, under the fixed action of connecting rod and sieve, make the sieve pass through the loose axle and upwards move about in one side of connecting plate, thereby make the sieve slope, the ceramic ball on the sieve surface of being convenient for gets into side sorting opening, through such setting, make the device can carry out intermittent type nature ejection of compact that makes progress after screening, the ejection of compact effect of device has been guaranteed.

Description

Ceramic ball sorting device

Technical Field

The utility model belongs to the technical field of ceramic ball, especially, relate to a ceramic ball sorting unit.

Background

The ceramic ball is a material widely used in the industries of petroleum, chemical industry, chemical fertilizer, natural gas, environmental protection and the like, is used as a covering and supporting material of a catalyst in a reactor and a tower filler, has the characteristics of high temperature and high pressure resistance, low water absorption and stable chemical performance, can resist the corrosion of acid, alkali and other organic solvents, can resist the temperature change in the production process, and mainly has the functions of increasing the distribution points of gas or liquid and supporting and protecting the active catalyst with low strength.

The current ceramic ball is selected separately, needs the manual work to carry out manual sorting to ceramic ball usually, and at the in-process that its used, does not possess the ceramic ball after selecting separately and carries out taking in of quick categorised ejection of compact to do not possess simultaneously and carry out taking in of selecting separately simultaneously to the ceramic ball of different diameters, lead to ceramic ball to select separately classification efficiency low, the screening effect is poor, manpower resources waste, manufacturing cost is high.

SUMMERY OF THE UTILITY MODEL

The utility model provides a ceramic ball sorting unit aims at solving current ceramic ball and selects separately, needs the manual work to carry out manual sorting to ceramic ball usually, and at the in-process that its was used, does not possess the ceramic ball after selecting separately and carries out taking in of quick categorised ejection of compact to do not possess simultaneously and carry out taking in of sorting simultaneously to the ceramic ball of different diameters, lead to ceramic ball to select separately classification efficiency low, the screening effect is poor, manpower resources waste, problem that manufacturing cost is high.

The utility model is realized in such a way, a ceramic ball sorting device comprises a machine body, wherein the top end of the machine body is fixedly provided with a feed hopper, one side of the machine body is connected with a side sorting port, the bottom of the machine body is provided with a lower feed hopper, the bottom end of the machine body is connected with a servo motor, one side of the machine body is provided with an intermittent discharging mechanism, the interior of the intermittent discharging mechanism comprises a rotating rod which is connected with the top end of the servo motor, the outer wall of the rotating rod is fixedly provided with a first bevel gear, the bottom end of the first bevel gear is engaged and connected with a second bevel gear, one side of the second bevel gear is fixedly provided with a cross rod, the outer wall of the cross rod is rotatably connected with a bearing, the outer wall of the bearing is fixedly provided with a fixed plate which is fixedly connected with the bottom end of the machine body, the outer side of the cross rod is fixedly provided with a cam, and the top end of the cam is connected with a connecting rod, one side fixed mounting of connecting rod has the sieve, and the outer wall cover of sieve is equipped with first reset spring, one side of sieve is connected with the loose axle, and the opposite side of loose axle installs the connecting plate, the baffle is installed in the laminating of the top of sieve, and one side fixedly connected with slider of baffle, the opposite side sliding connection of slider has the spout, and the spout is seted up at the inner wall of organism, transmission screening mechanism is installed to the opposite side of organism.

Preferably, the connecting rod forms an elastic structure with the machine body through the first return spring, and the sieve plate forms a movable structure with the connecting plate through the movable shaft.

Preferably, the rotating rod forms a transmission structure with the cross rod through the first bevel gear and the second bevel gear, and the baffle forms a sliding structure with the machine body through the sliding block and the sliding groove.

Preferably, the inside of transmission screening mechanism is including second reset spring, and second reset spring establishes at the outer wall cover of connecting plate, the outside fixedly connected with side lever of connecting plate, and the bottom fixed mounting of side lever has a gear plate, the rear end face meshing of gear plate is connected with the toothed disc, and the top fixed mounting of toothed disc has the pole setting, the outer wall fixedly connected with drive gear of pole setting, and be the meshing connection between drive gear and the first bevel gear.

Preferably, the side rod forms an elastic structure with the machine body through a second return spring, and the side rod and the gear plate are vertically distributed.

Preferably, the first bevel gear and the vertical rod form a transmission structure through the transmission gear, and the vertical rod and the gear plate form a transmission structure through the gear plate.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses in, under intermittent type discharge mechanism's effect, through the servo motor circular telegram, make the bull stick drive first bevel gear and rotate, under the transmission of first bevel gear and second bevel gear, make second bevel gear drive the horizontal pole and rotate, fixed connection through horizontal pole and cam, make cam intermittent type nature upwards extrude the connecting rod, under the fixed action of connecting rod and sieve, make the sieve pass through the loose axle and upwards move about in one side of connecting plate, thereby make the sieve slope, the ceramic ball on the sieve surface of being convenient for gets into the side sorting opening, through such setting, make the device can carry out intermittent type nature upwards ejection of compact after screening, the ejection of compact effect of device has been guaranteed, and avoided ceramic ball at sieve surface blockage, the work efficiency of sieve has been improved.

2. The utility model discloses in, set up the baffle through the top at the sieve, under the effect of spout, slider, make the baffle seal the expansion joint of sieve downwards under the action of gravity, guaranteed the inside leakproofness of organism, avoided the sieve to expose through ceramic ball when the loose axle activity, improved the stability of device, guaranteed the accurate nature of the ejection of compact and the discharging efficiency of device.

3. In the utility model, under the action of the transmission screening mechanism, the first bevel gear is meshed with the transmission gear, the first bevel gear drives the vertical rod to rotate through the transmission gear, the gear disc is fixedly arranged at the bottom end of the vertical rod, under the meshing action of the gear disc and the gear plate, the gear disc drives the gear plate to stretch and move, so that the gear plate drives the side rods to stretch and move, and the side rods are fixedly connected with the connecting plate, under the elastic action of the first return spring and the second return spring, the sieve plate and the connecting plate intermittently and transversely move in the machine body, so that the ceramic balls on the surface of the sieve plate are sieved, under the effect in the different apertures of multiunit sieve, then the realization screening to ceramic ball that makes the device can be quick to simple structure, convenient operation, the maintenance and the maintenance in the later stage of being convenient for.

Drawings

FIG. 1 is a schematic view of the front structure of a ceramic ball sorting device of the present invention;

FIG. 2 is a schematic front structural view of the intermittent discharging mechanism of the present invention;

FIG. 3 is an enlarged schematic view of the intermittent discharging mechanism at A of the present invention;

fig. 4 is a schematic front structural view of the middle transmission screening mechanism of the present invention.

In the figure: 1. a body; 2. a feed hopper; 3. a side sorting port; 4. connecting a hopper downwards; 5. a servo motor; 6. an intermittent discharge mechanism; 601. a rotating rod; 602. a first bevel gear; 603. a second bevel gear; 604. a cross bar; 605. a bearing; 606. a fixing plate; 607. a cam; 608. a connecting rod; 609. a sieve plate; 6010. a first return spring; 6011. a movable shaft; 6012. a connecting plate; 6013. a baffle plate; 6014. a slider; 6015. a chute; 7. a transmission screening mechanism; 701. a second return spring; 702. a side lever; 703. a gear plate; 704. a gear plate; 705. erecting a rod; 706. a transmission gear.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1-4, the present invention provides a ceramic ball sorting apparatus, which comprises a machine body 1, a feeding hopper 2, a side sorting port 3, a lower discharging hopper 4, a servo motor 5, an intermittent discharging mechanism 6, a rotating rod 601, a first bevel gear 602, a second bevel gear 603, a cross rod 604, a bearing 605, a fixing plate 606, a cam 607, a connecting rod 608, a sieve plate 609, a first return spring 6010, a movable shaft 6011, a connecting plate 6012, a baffle 6013, a slider 6014, a chute 6015, a transmission sorting mechanism 7, a second return spring 701, a side rod 702, a gear plate 703, a gear disc 704, a vertical rod 705 and a transmission gear 706, wherein the feeding hopper 2 is fixedly installed at the top end of the machine body 1, one side of the machine body 1 is connected with the side sorting port 3, the lower discharging hopper 4 is installed at the bottom of the machine body 1, the servo motor 5 is connected to the bottom end of the machine body 1, the intermittent discharging mechanism 6 is installed at one side of the machine body 1, the intermittent discharging mechanism 6 comprises a rotating rod 601 inside, the rotating rod 601 is connected with the top end of a servo motor 5, a first bevel gear 602 is fixedly installed on the outer wall of the rotating rod 601, a second bevel gear 603 is connected with the bottom end of the first bevel gear 602 in a meshing manner, a cross rod 604 is fixedly installed on one side of the second bevel gear 603, a bearing 605 is rotatably connected with the outer wall of the cross rod 604, a fixing plate 606 is fixedly installed on the outer wall of the bearing 605, the fixing plate 606 is fixedly connected with the bottom end of the machine body 1, a cam 607 is fixedly installed on the outer side of the cross rod 604, a connecting rod 608 is connected with the top end of the cam 607 in a fitting manner, a sieve plate 609 is fixedly installed on one side of the connecting rod 608, a first return spring 6010 is sleeved on the outer wall of the sieve plate 609, a movable shaft 6011 is connected with one side of the sieve plate 609, a connecting plate 6012 is installed on the other side of the movable shaft 6011, a baffle 6013 is mounted on the top end of the sieve plate 609 in a fitting manner, and a sliding block 6014 is fixedly connected with a sliding block 6014, the other side of the sliding block 6014 is slidably connected with a sliding chute 6015, the sliding chute 6015 is formed in the inner wall of the machine body 1, and the other side of the machine body 1 is provided with a transmission screening mechanism 7.

In this embodiment, the lower connecting hopper 4 can connect the ceramic balls at the bottom layer of the machine body 1, so that the sorting effect of the device is ensured, raw materials are saved, and the production cost is reduced.

Further, the connecting rod 608 forms an elastic structure with the machine body 1 through a first return spring 6010, and the sieve plate 609 forms a movable structure with the connecting plate 6012 through a movable shaft 6011.

In this embodiment, through setting up multiunit sieve 609, and under the effect that sieve 609 top-down aperture is littleer and more, make the device can be quick sort the ceramic ball of different diameters, the effectual manpower resources of having practiced thrift.

Further, a transmission structure is formed between the rotating rod 601 and the cross rod 604 through the first bevel gear 602 and the second bevel gear 603, and a sliding structure is formed between the baffle 6013 and the machine body 1 through the sliding block 6014 and the sliding chute 6015.

In this embodiment, the first bevel gear 602 is engaged with the transmission gear 706, so that the first bevel gear 602 drives the vertical rod 705 to rotate through the transmission gear 706, and the servo motor 5 can drive the vertical rod 705 and the cross rod 604 at the same time, thereby reducing the use cost.

Further, the inside of the transmission screening mechanism 7 includes a second return spring 701, the second return spring 701 is sleeved on the outer wall of the connecting plate 6012, the outside of the connecting plate 6012 is fixedly connected with a side lever 702, the bottom end of the side lever 702 is fixedly provided with a gear plate 703, the rear end face of the gear plate 703 is engaged with a gear disc 704, the top end of the gear disc 704 is fixedly provided with a vertical rod 705, the outer wall of the vertical rod 705 is fixedly connected with a transmission gear 706, and the transmission gear 706 is engaged with the first bevel gear 602.

In the present embodiment, due to the elastic force of the second return spring 701 and the first return spring 6010, the sieve plate 609 and the connecting plate 6012 intermittently move laterally inside the machine body 1, and thus ceramic balls on the surface of the sieve plate 609 are sieved.

Further, the side bar 702 forms an elastic structure with the machine body 1 through the second return spring 701, and the side bar 702 and the gear plate 703 are vertically distributed.

Further, a transmission structure is formed between the first bevel gear 602 and the vertical rod 705 through the transmission gear 706, and the vertical rod 705 forms a transmission structure between the gear plate 703 and the gear disc 704.

In this embodiment, under the engagement action of the gear plate 703 and the gear plate 704, the gear plate 704 drives the gear plate 703 to move telescopically, so that the gear plate 703 drives the side rod 702 to move telescopically.

The utility model discloses a theory of operation and use flow: when in use, ceramic balls enter the machine body 1 through the feed hopper 2, the servo motor 5 is electrified to drive the rotating rod 601 to drive the first bevel gear 602 to rotate, the first bevel gear 602 is meshed with the transmission gear 706 to drive the upright rod 705 to rotate through the transmission gear 706, the bottom end of the upright rod 705 is fixedly provided with the gear disc 704, under the meshing action of the gear disc 704 and the gear plate 703, the gear disc 704 drives the gear plate 703 to move in a telescopic way, so that the gear plate 703 drives the side rod 702 to move in a telescopic way, through the fixed connection of the side rod 702 and the connecting plate 6012, under the elastic action of the first return spring 6010 and the second return spring 701, the sieve plate 609 and the connecting plate 6012 intermittently and transversely move in the machine body 1 to sieve the ceramic balls on the surface of the sieve plate 609, and at the same time, under the transmission action of the first bevel gear 602 and the second bevel gear 603, make second bevel gear 603 drive horizontal pole 604 and rotate, fixed connection through horizontal pole 604 and cam 607, make cam 607 intermittent type nature upwards extrude connecting rod 608, under the fixed action of connecting rod 608 and sieve 609, make sieve 609 upwards move in one side of connecting plate 6012 through loose axle 6011, thereby make sieve 609 slope, the ceramic ball on sieve 609 surface of being convenient for gets into side sorting port 3, thereby make the device can carry out intermittent type nature discharge of making progress after sieving, guaranteed the sorting effect of device, just so accomplished the utility model discloses a theory of operation.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. A ceramic ball sorting apparatus comprising an organism (1), characterized in that: the top end of the machine body (1) is fixedly provided with a feed hopper (2), one side of the machine body (1) is connected with a side sorting port (3), the bottom of the machine body (1) is provided with a lower material receiving hopper (4), the bottom end of the machine body (1) is connected with a servo motor (5), one side of the machine body (1) is provided with an intermittent material discharging mechanism (6), the intermittent material discharging mechanism (6) comprises a rotating rod (601) inside, the rotating rod (601) is connected with the top end of the servo motor (5), the outer wall of the rotating rod (601) is fixedly provided with a first bevel gear (602), the bottom end of the first bevel gear (602) is meshed with a second bevel gear (603), one side of the second bevel gear (603) is fixedly provided with a cross rod (604), the outer wall of the cross rod (604) is rotatably connected with a bearing (605), the outer wall of the bearing (605) is fixedly provided with a fixing plate (606), and fixed plate (606) is in the bottom fixed connection of organism (1), the outside fixed mounting of horizontal pole (604) has cam (607), and the top laminating of cam (607) is connected with connecting rod (608), one side fixed mounting of connecting rod (608) has sieve (609), and the outer wall cover of sieve (609) is equipped with first reset spring (6010), one side of sieve (609) is connected with loose axle (6011), and connecting plate (6012) are installed to the opposite side of loose axle (6011), baffle (6013) are installed in the top laminating of sieve (609), and one side fixedly connected with slider (6014) of baffle (6013), the opposite side sliding connection of slider (6014) has spout (6015), and spout (6015) are seted up at the inner wall of organism (1), transmission screening mechanism (7) is installed to the opposite side of organism (1).

2. The ceramic ball sorting apparatus according to claim 1, wherein: the connecting rod (608) forms an elastic structure with the machine body (1) through a first return spring (6010), and the sieve plate (609) forms a movable structure with the connecting plate (6012) through a movable shaft (6011).

3. The ceramic ball sorting apparatus according to claim 1, wherein: the rotating rod (601) forms a transmission structure with the cross rod (604) through a first bevel gear (602), a second bevel gear (603), and the baffle (6013) forms a sliding structure with the machine body (1) through a sliding block (6014), a sliding groove (6015).

4. The ceramic ball sorting apparatus according to claim 1, wherein: the inside of transmission screening mechanism (7) is including second reset spring (701), and second reset spring (701) establish at the outer wall cover of connecting plate (6012), the outside fixedly connected with side lever (702) of connecting plate (6012), and the bottom fixed mounting of side lever (702) has gear plate (703), the rear end face meshing of gear plate (703) is connected with gear dish (704), and the top fixed mounting of gear dish (704) has pole setting (705), the outer wall fixedly connected with drive gear (706) of pole setting (705), and be connected for the meshing between drive gear (706) and first bevel gear (602).

5. The ceramic ball sorting apparatus according to claim 4, wherein: the side rod (702) forms an elastic structure with the machine body (1) through the second return spring (701), and the side rod (702) and the gear plate (703) are vertically distributed.

6. The ceramic ball sorting apparatus according to claim 4, wherein: the first bevel gear (602) and the vertical rod (705) form a transmission structure through a transmission gear (706), and the vertical rod (705) and the gear plate (703) form a transmission structure through a gear disc (704).