CN214809025U - On-line super-purification equipment for quick-mounting bypass microcirculation - Google Patents
On-line super-purification equipment for quick-mounting bypass microcirculation Download PDFInfo
- Publication number
- CN214809025U CN214809025U CN202121409207.6U CN202121409207U CN214809025U CN 214809025 U CN214809025 U CN 214809025U CN 202121409207 U CN202121409207 U CN 202121409207U CN 214809025 U CN214809025 U CN 214809025U
- Authority
- CN
- China
- Prior art keywords
- filter
- oil
- end plate
- valve block
- sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Filtration Of Liquid (AREA)
Abstract
The utility model discloses a quick-mounting bypass microcirculation online super-cleaning device, which comprises a case, a frame arranged in the case, an oil pump arranged in the case, and a filtering mechanism arranged on the frame and connected with the oil pump through a pipeline; the filtering mechanism is also connected with an oil product detection module through an oil way; the filter mechanism is characterized by comprising a valve block which is arranged on the rack and can be disassembled, a filter element structure which is arranged on the valve block and can be disassembled, and a filter shell which is fixedly connected with the filter element structure. The utility model discloses a through with the dismantled and assembled installation of valve piece in the frame, with the dismantled and assembled installation of filter core structure on the valve piece, will filter shell and filter mechanism fixed mounting simultaneously, play intercommunication oil circuit and support positioning action through the valve piece, only need during the change with the bolt removal of fixed filter core structure and valve piece can take out filter core structure and filter shell, with new filter core structure and filter shell pass through the bolt fastening to the valve piece can, the dismouting change is convenient, efficient and easy operation.
Description
Technical Field
The utility model relates to a clarification plant specifically indicates a ready-package bypass microcirculation is super clean ization equipment on line.
Background
Lubricating oil plays the effect such as lubricated mechanical equipment moving part, clean foul, cooling, sealed leak protection, and in the centralized lubrication system, the operation process of lubricating oil is just like human blood circulation.
In the actual operation process, the lubricating oil is inevitably polluted by various impurities, dust, moisture, gas, abrasive particles, microorganisms, oxides and the like generated in the environment and in the system work, so that the lubricating oil is degraded, the oxidation is accelerated, the performance is reduced and the like; the pollution of the lubricating oil can accelerate the surface abrasion, damage, corrosion and corrosion of the lubricated parts, cause the equipment lubrication system and elements to break down, reduce the reliability, shorten the service life, increase the maintenance cost of the equipment, reduce the utilization rate and the production efficiency of the equipment and further increase the production cost of enterprises.
However, in reality, some enterprises often neglect the importance of oil as blood of equipment, and the equipment still works in a disease state when oil is emulsified, mixed with oil and water, oxidized and blackened oil, polluted solid particles and the like, so that the equipment is often abnormal, and the maintenance cost is high; lubricating oil in a steam turbine system, a compressor system and an anti-fuel oil regulating system which operate under the working conditions of high temperature and high pressure for a long time is oxidized under the action of various factors, so that the faults of bearing bush temperature rise, vibration increase, abnormal abrasion and the like are caused, and the service life of equipment is shortened; residual particles in the host equipment, the lubricating oil station and the field connecting pipeline cause that the field oil transportation flushing period is generally about 1 month, some flushing periods are longer or even several months, and the start-up test operation work of the unit is seriously delayed due to the fact that the labor and the property of people are damaged;
therefore, at present, many factories can connect the oil filter in the lubricating oil station, and the lubricating oil is filtered and adsorbed by the oil filter, so that the filter element in the oil filter needs to be frequently replaced when the filter is used for a long time, but the current oil filter needs to disassemble the whole oil filter when being replaced, and the connection between the connected oil circuit and the filter shell needs to be disassembled, so that the filter element is replaced after the filter shell is disassembled and opened, and the operation is complex, the disassembly and the assembly are troublesome, and the consumed time is much. Therefore, a quick-mounting bypass microcirculation online super-purification device is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problems and providing a quick-mounting bypass microcirculation online super-purification device.
In order to achieve the purpose, the utility model provides a quick-mounting bypass microcirculation on-line super-cleaning device, which comprises a case, a frame arranged in the case, an oil pump arranged in the case, and a filtering mechanism arranged on the frame and connected with the oil pump through a pipeline; the filtering mechanism is also connected with an oil product detection module through an oil way; the filter mechanism is characterized by comprising a valve block which is arranged on the rack and can be disassembled, a filter element structure which is arranged on the valve block and can be disassembled, and a filter shell which is fixedly connected with the filter element structure.
Preferably, the filter element structure comprises a screw, a lower end plate movably mounted on the screw, a partition plate, an upper end plate and a filter element mounted among the lower end plate, the partition plate and the upper end plate; the lower end plate is fixedly connected with the filter shell through welding, the part of the lower end plate is positioned in the filter shell, and the part of the lower end plate is positioned outside the filter shell; and the lower end plate is fixedly connected with the valve block through bolts.
Further preferably, the valve block is fixedly mounted on the frame through bolts.
Further preferably, a top cover is further mounted on the filter housing through bolts.
Further preferably, the valve block is provided with an oil passage communicated with the filter housing.
Preferably, the oil product detection module comprises a power supply, a sensor module, an oil pool and a client; the sensor module comprises a particle counter, a viscosity sensor, a moisture sensor, a density sensor, a dielectric constant sensor and a metal abrasive particle sensor; the sensor module is connected with a transmitter, and the transmitter is also connected with a power supply and a client; a central data processor and a network communication module are also arranged between the transmitter and the client; the client comprises a mobile terminal and an industrial personal computer; and the client is also provided with a database and an alarm.
The utility model discloses a with the dismantled and assembled installation of valve piece in the frame, with the dismantled and assembled installation of filter core structure on the valve piece, will filter shell and filter mechanism fixed mounting simultaneously, play intercommunication oil circuit and support positioning action through the valve piece, only need during the change with the bolt removal of fixed filter core structure and valve piece can take out filter core structure and filter shell, passing through the bolt fastening with new filter core structure and filter shell to the valve piece can, easy dismounting, the change is convenient, efficient and easy operation.
Drawings
FIG. 1 is a schematic diagram of the present invention;
FIG. 2 is a schematic flow chart of an oil product detection module of the present invention;
FIG. 3 is a schematic structural diagram of the present invention;
FIG. 4 is a schematic view of the partial cross-sectional structure of the present invention;
fig. 5 is a schematic view of the cross-sectional structure of the middle filtering mechanism of the present invention.
Illustration of the drawings: 1. a chassis; 2. a frame; 3. an oil pump; 4. a filtering mechanism; 41. a valve block; 42. a filter housing; 43. a top cover; 44. an oil path; 5. a filter element structure; 51. a screw; 52. a lower end plate; 53. a partition plate; 54. an upper end plate; 55. a filter element; 6. an oil product detection module; 61. a power source; 62. a sensor module; 621. a particle counter; 622. a viscosity sensor; 623. a moisture sensor; 624. a density sensor; 625. a dielectric constant sensor; 626. a metal abrasive particle sensor; 63. an oil sump; 64. a client; 641. a mobile terminal; 642. an industrial personal computer; 65. a transmitter; 66. a central data processor; 67. and a network communication module.
Detailed Description
The fast-assembling bypass microcirculation on-line super-cleaning device of the present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1-5, the on-line ultra-cleaning apparatus with ready-package bypass microcirculation of the present embodiment includes a housing 1, a frame 2 installed in the housing 1, an oil pump 3 installed in the housing 1, and a filtering mechanism 4 installed on the frame 2 and connected to the oil pump 3 through a pipeline; the filtering mechanism 4 is also connected with an oil product detection module 6 through an oil way; the filter mechanism 4 comprises a valve block 41 which is arranged on the frame 2 and can be disassembled, a filter element structure 5 which is arranged on the valve block 41 and can be disassembled, and a filter shell 42 which is fixedly connected with the filter element structure 5; the valve block 41 is detachably arranged on the frame 2, the filter element structure 5 is detachably arranged on the valve block 41, the filter shell 42 and the filter mechanism 4 are fixedly arranged, the valve block 41 plays roles in communicating an oil path 44 and supporting and positioning, the filter element structure 5 and the filter shell 42 can be taken out only by dismounting bolts for fixing the filter element structure 5 and the valve block 41 during replacement, and a new filter element structure 5 and a new filter shell 42 are fixed on the valve block 41 through the bolts, so that the filter element structure is convenient to dismount and mount, convenient to replace, high in efficiency and simple to operate; the filtering mechanism is connected with the oil detection module through an oil way, so that the filtered lubricating oil can be detected for the oil through the oil detection module in real time, and after the poor filtering effect is found after detection, the lubricating oil can be replaced immediately, and the idle work is avoided.
Further, referring to fig. 4 to 5, the filter element structure 5 includes a screw 51, a lower end plate 52 movably mounted on the screw 51, a partition plate 53, an upper end plate 54, and a filter element 55 mounted between the lower end plate 52, the partition plate 53, and the upper end plate 54; the lower end plate 52 is fixedly connected with the filter shell 42 through welding, and the lower end plate 52 is partially arranged in the filter shell 42 and partially arranged outside the filter shell 42; the lower end plate 52 is fixedly connected with the valve block 41 through bolts; the lower end plate 52 is installed on the filter housing 42 by welding, and is partially located in the filter housing 42, partially located outside the filter housing 42, partially located in the filter housing 42 for fixedly installing the filter element 55, and partially located outside the filter housing 42 for fixedly connecting with the valve block 41, so that the whole filter housing 42 can be conveniently disassembled and assembled for replacement.
Further, referring to fig. 4 to 5, the valve block 41 is fixedly mounted on the frame 2 by bolts; the bolt is used for fixing and mounting, and the disassembly, the assembly, the cleaning and the maintenance are convenient.
Further, as shown in fig. 3 to 5, a top cover 43 is further mounted on the filter housing 42 by bolts; by providing the top cover 43, replacement of the filter cartridge 55 within the filter housing 42 is facilitated.
Further, referring to fig. 5, the valve block 41 is provided with an oil path 44 communicating with the filter housing 42, and through the arrangement of the oil path 44, the oil path 44 between the oil pump and the filter housing 42 is communicated while being supported and fixed, and the filter housing 42 is communicated with an oil tank in an oil station, so that the oil path 44 is communicated.
Further, referring to fig. 1-2, the oil detection module 6 includes a power supply, a sensor module 62, an oil sump 63, and a client 64; the sensor module 62 includes a particle counter 621, a viscosity sensor 622, a moisture sensor 623, a density sensor 624, a dielectric constant sensor 625, and a metal abrasive particle sensor 626; the sensor module 62 is connected with a transmitter 65, and the transmitter 65 is also connected with a power supply and a client 64; a central data processor 66 and a network communication module 67 are also arranged between the transmitter 65 and the client 64; the client 64 comprises a mobile terminal 641 and an industrial personal computer 642; the client 64 is also provided with a database and an alarm; various data of the oil product are detected through the particle counter 621, the moisture sensor 623 and the viscosity sensor 622, the detected data are transmitted to the transmitter 65, the transmitter 65 processes the data through the central data processor 66 and then transmits the data to the industrial personal computer 642 and the mobile terminal 641 through the network communication module 67; the staff can check the data on site through the industrial personal computer 642, can check the data in real time through a mobile phone, and can check the data remotely in real time; through the arrangement of the database and the alarm, after data are transmitted to the client 64, the data are stored, analyzed and compared through the database, and when the data exceed the limit, the alarm is sent out through the alarm to prompt workers to replace the filter element in time, so that useless work is avoided; and the client 64 may also connect to a printer to print out the data for viewing.
The utility model discloses a change process: referring to fig. 3-5, the cabinet is first opened, then the bolts fixing the lower end plate 52 of the valve block 41 are removed, so that the filter housing 42 and the filter element structure 5 can be taken out, and then a new filter housing 42 and a new filter element structure 5 are mounted on the valve block 41, and the valve block 41 and the lower end plate 52 are fixedly connected through the bolts, so that the replacement is completed; the filter housing 42 removed can be used by being directly attached to the valve block 41 when the top cover 43 is opened, the upper end plate 54, the partition plate 53, and the filter element 55 are removed, a new filter element 55 is attached to the screw 51, pressed and fixed by the partition plate 53 and the upper end plate 54, and the top cover 43 is attached to the filter housing 42, that is, the filter element 55 is completely replaced.
The scope of the present invention is not limited to the above embodiments and their variations. The present invention is not limited to the above embodiments, and other modifications and substitutions may be made by those skilled in the art.
Claims (6)
1. A quick-mounting bypass microcirculation online super-cleaning device comprises a case (1), a frame (2) arranged in the case (1), an oil pump (3) arranged in the case (1), and a filtering mechanism (4) arranged on the frame (2) and connected with the oil pump (3) through a pipeline; the filtering mechanism (4) is also connected with an oil product detection module (6) through an oil way; the filter mechanism (4) is characterized by comprising a valve block (41) which is arranged on the frame (2) and can be disassembled, a filter element structure (5) which is arranged on the valve block (41) and can be disassembled, and a filter shell (42) which is fixedly connected with the filter element structure (5).
2. The on-line ultra-cleaning equipment of the ready-package bypass microcirculation according to claim 1, characterized in that: the filter element structure (5) comprises a screw rod (51), a lower end plate (52) movably arranged on the screw rod (51), a partition plate (53), an upper end plate (54) and a filter element (55) arranged among the lower end plate (52), the partition plate (53) and the upper end plate (54); the lower end plate (52) is fixedly connected with the filter shell (42) through welding, and part of the lower end plate (52) is positioned in the filter shell (42) and part of the lower end plate is positioned outside the filter shell (42); the lower end plate (52) is fixedly connected with the valve block (41) through bolts.
3. The on-line ultra-cleaning equipment of the ready-package bypass microcirculation according to claim 1, characterized in that: the valve block (41) is fixedly installed on the frame (2) through bolts.
4. The on-line ultra-cleaning equipment of the ready-package bypass microcirculation according to claim 2, characterized in that: and a top cover (43) is further mounted on the filtering shell (42) through bolts.
5. The on-line ultra-cleaning equipment of the ready-package bypass microcirculation according to claim 1, characterized in that: and an oil path (44) communicated with the filtering shell (42) is arranged on the valve block (41).
6. The on-line ultra-cleaning equipment of the ready-package bypass microcirculation according to claim 1, characterized in that: the oil product detection module (6) comprises a power supply (61), a sensor module (62), an oil pool (63) and a client (64); the sensor module (62) comprises a particle counter (621), a viscosity sensor (622), a moisture sensor (623), a density sensor (624), a dielectric constant sensor (625), and a metal abrasive particle sensor (626); the sensor module (62) is connected with a transmitter (65), and the transmitter (65) is also connected with a power supply (61) and a client (64); a central data processor (66) and a network communication module (67) are also arranged between the transmitter (65) and the client (64); the client (64) comprises a mobile terminal (641) and an industrial personal computer (642); and the client (64) is also provided with a database and an alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121409207.6U CN214809025U (en) | 2021-06-24 | 2021-06-24 | On-line super-purification equipment for quick-mounting bypass microcirculation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121409207.6U CN214809025U (en) | 2021-06-24 | 2021-06-24 | On-line super-purification equipment for quick-mounting bypass microcirculation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214809025U true CN214809025U (en) | 2021-11-23 |
Family
ID=78809682
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121409207.6U Active CN214809025U (en) | 2021-06-24 | 2021-06-24 | On-line super-purification equipment for quick-mounting bypass microcirculation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214809025U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116221603A (en) * | 2022-12-30 | 2023-06-06 | 浙江易普润滑设备制造有限公司 | Dryer oil drip recovery processing device and control system thereof |
-
2021
- 2021-06-24 CN CN202121409207.6U patent/CN214809025U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116221603A (en) * | 2022-12-30 | 2023-06-06 | 浙江易普润滑设备制造有限公司 | Dryer oil drip recovery processing device and control system thereof |
| CN116221603B (en) * | 2022-12-30 | 2023-11-14 | 浙江易普润滑设备制造有限公司 | Dryer oil drip recovery processing device and control system thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN214809025U (en) | On-line super-purification equipment for quick-mounting bypass microcirculation | |
| JP2003091313A (en) | Remote supervisory system for compressor | |
| CN116221085A (en) | Safety early warning method and comprehensive management system for diaphragm type hydrogen compressor | |
| CN217735585U (en) | Skid-mounted blast furnace gas turbine power generation device | |
| CN211692585U (en) | Turbine lubricating oil tank return oil purifier | |
| CN113280249B (en) | Bypass microcirculation online super-cleaning lubricating oil station | |
| CN215968319U (en) | Supporting tool for axial flow fan connecting shaft | |
| CN110375185B (en) | Oil transportation method of lubricating oil system of key unit equipment of chemical plant | |
| CN217504859U (en) | Oil monitoring test bed | |
| CN218794235U (en) | Special steam turbine shaft seal filter element for nuclear power | |
| CN112984360A (en) | Intelligent ultra-clear anti-paint film lubricating oil system and anti-paint film equipment manufacturing process thereof | |
| CN220436191U (en) | Duplex oil filter device | |
| CN216278069U (en) | Generator combination bearing oil supply system | |
| CN216922641U (en) | Novel pump shaft protection structure of pipeline pump | |
| CN108953575B (en) | Oil storage device of multistage transmission gearbox of large-scale high-power equipment | |
| CN205154813U (en) | Portable hydraulic oil filter equipment of aerogenerator | |
| CN105299958A (en) | External lubrication oil system of refrigeration compressor | |
| CN219623780U (en) | Hanging plate type lubrication station | |
| CN115542800A (en) | Intelligent oil online state monitoring system | |
| CN221100665U (en) | Ammonia escape on-line monitoring device | |
| CN221221444U (en) | Shutdown sealing mechanism | |
| CN219932552U (en) | Detachable split type mounting structure of wall-embedded axial flow fan | |
| CN221195483U (en) | Centrifugal pump | |
| CN113350876B (en) | Bypass microcirculation online super-purification equipment and manufacturing method thereof | |
| CN216431212U (en) | Oil supply device for lower guide bearing of generator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Quick Install Bypass Microcirculation Online Ultra Clean Purification Equipment Effective date of registration: 20230323 Granted publication date: 20211123 Pledgee: Bank of China Limited by Share Ltd. Fuyang branch Pledgor: ZHEJIANG YIPU LUBRICATION EQUIPMENT MANUFACTURING Co.,Ltd. Registration number: Y2023980035725 |