CN214797136U

CN214797136U - Casing winding device is used in production of aluminum hull condenser

Info

Publication number: CN214797136U
Application number: CN202120951363.9U
Authority: CN
Inventors: 叶宝华; 姜礼
Original assignee: Dongguan Pulom Electronic Co ltd
Current assignee: Dongguan Pulom Electronic Co ltd
Priority date: 2021-04-30
Filing date: 2021-04-30
Publication date: 2021-11-19
Anticipated expiration: 2031-04-30

Abstract

The utility model relates to a casing coiling equipment technical field is used in aluminum hull condenser production, provides a casing coiling mechanism is used in aluminum hull condenser production, and it is complicated to aim at solving the aluminum hull cutting coiling procedure in the current aluminum hull condenser production, can not the automatic operation, needs the manual work big, and coiling inefficiency, and the collection management that can not be fine after the completion of coiling, including box and a plurality of supporting legss that are located the box diapire, rotate on the wall behind the box inner chamber and install two and rotate the band pulley, the axis of rotation that one of them rotated the band pulley runs through the back wall of box and connects servo motor's output, and servo motor fixes on the exocoel back wall of box, and two rotate the band pulley and pass through the chain slab band and connect, and chain slab band top is equipped with cutting mechanism and winding mechanism, and winding mechanism's rear end is equipped with and pushes away shell mechanism. The utility model discloses be particularly useful for the production of aluminum hull condenser is convoluteed with the casing, has higher social use value and application prospect.

Description

Casing winding device is used in production of aluminum hull condenser

Technical Field

The utility model relates to a casing coiling equipment technical field is used in the production of aluminum hull condenser, concretely relates to casing take-up device is used in production of aluminum hull condenser.

Background

A capacitor is an energy storage element used in circuits for tuning, filtering, coupling, bypassing, energy conversion and delay. The aluminum shell capacitor is a general electrolytic capacitor made of aluminum material and having good electrical property, wide application range and high reliability. The shell of the aluminum-shell capacitor has the function of protecting electrolyte in the shell from overflowing, preventing the electrolyte from being dried and solidified, and simultaneously playing a role in heat dissipation.

The existing aluminum shell capacitor production process is complex in aluminum shell cutting and winding procedure, cannot run automatically, needs a large amount of labor, is low in winding efficiency, and cannot achieve good collection management after winding is completed.

Therefore, the shell winding device for producing the aluminum shell capacitor is provided.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a casing coiling mechanism is used in production of aluminum hull condenser has overcome the not enough of prior art, reasonable in design, and compact structure aims at solving current aluminum hull condenser production in the aluminum hull cutting coiling procedure complicated, can not the automatic operation, and it is big to need the manual work volume, and coiling inefficiency, and the problem of the collection management that can not be fine after the completion of coiling.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:

a shell winding device for producing an aluminum shell capacitor comprises a box body and a plurality of supporting legs positioned on the bottom wall of the box body, wherein two rotating belt wheels are rotatably mounted on the rear wall of an inner cavity of the box body, the rotating shaft of one rotating belt wheel penetrates through the rear wall of the box body and is connected with the output end of a servo motor, the servo motor is fixed on the rear wall of an outer cavity of the box body, the two rotating belt wheels are connected through a chain plate belt, a cutting mechanism and a winding mechanism are sequentially arranged above the chain plate belt along the conveying direction of the chain plate belt, and a shell pushing mechanism for winding an aluminum shell to discharge is arranged at the rear end of the winding mechanism;

the winding mechanism comprises a mold core arranged above the tail end of the chain plate belt, the mold core is fixedly connected onto an output shaft of a driving motor, the driving motor is fixed onto the rear wall of an outer cavity of the box body, a mold frame is arranged on the periphery of the mold core, a mold cavity used for winding an aluminum shell is formed between the mold frame and the mold core, the mold frame is fixed onto the inner top wall of the box body through a winding support, a winding plate used for winding and transmitting the aluminum shell is fixedly connected to the lower end of the mold frame, a notch is formed in the middle of the upper end of the mold frame, a sealing needle used for winding an aluminum shell edge sealing edge is arranged above the notch, the sealing needle is fixedly installed at the telescopic end of an edge sealing cylinder, the edge sealing cylinder is slidably connected into a sliding rail, the sliding rail is fixed onto the top wall of the box body, the edge sealing cylinder is fixedly connected with the telescopic end of a horizontal cylinder, and the horizontal cylinder is fixed onto the rear wall of the inner cavity of the box body.

Preferably, the cutting mechanism comprises a rectangular knife rest arranged above the chain plate belt, blades with downward cutting edges are symmetrically arranged at the edge of the lower end of the knife rest, the knife rest is fixed on a knife rest plate, the knife rest plate is fixedly connected with the telescopic end of a cutting cylinder, the cutting cylinder is fixedly connected to the top wall of an inner cavity of the box body, a plurality of pushing supports are slidably inserted in the middle of the knife rest plate, and the lower ends of the pushing supports are provided with press-back plates arranged horizontally.

Preferably, the lowest end of the press-back plate is lower than the lowest end of the blade, and the distance between the press-back plate and the chain plate belt is more than 5 cm.

Preferably, push away shell mechanism including set up in the mold core rear end and correspond the push away section of thick bamboo of die cavity, the rear end fixed connection of push away the section of thick bamboo is on the plectane, plectane fixed connection pushes away the flexible end of shell cylinder, pushes away the shell cylinder and fixes on the inner chamber back wall of box.

Preferably, a transfer groove is obliquely arranged below the front side of the mold core, one end of the transfer groove is fixed on the front wall of the inner cavity of the box body, the other end of the transfer groove extends to the inner cavity of the material receiving box, and the material receiving box is arranged on the output side of the box body.

Preferably, a control panel is installed on the front wall of the box body, a display screen and a control button are arranged on the control panel, and a PLC is arranged in the control panel.

(III) advantageous effects

The embodiment of the utility model provides a casing coiling device is used in production of aluminum hull condenser possesses following beneficial effect:

1. through cutting mechanism, winding mechanism, push away the integrated configuration of shell mechanism, start the cutting cylinder, aluminum hull convenient and fast is cut into the required size of casing by the blade, the aluminum hull that the cutting was accomplished is convoluteed into required casing, through sealing-in the edge of casing with the sealing pin, start and push away the shell cylinder, promote and push away a section of thick bamboo and move forward together with the casing, treat casing and mold core and break away from, the casing drops on the transfer groove, reach the receipts workbin through the transfer groove, work integrated into one piece, automatic cutout, the coiling, accomodate, realize the automation mechanized operation, reduce the cost of labor.

2. Through the combined structure of the winding plate, the mold core and the mold frame, the aluminum shell can be well bent and formed to be made into a shell with a required size, the operation is simple and convenient, and the working efficiency is high.

3. Through the integrated configuration of control panel, driving motor, servo motor, cylinder, messenger's work ability automated management has improved work efficiency, reduces the amount of labour, reduces the cost of labor.

Drawings

The above features, technical features, advantages and modes of realisation of a case winding device for the production of capacitors in aluminium cases will be further explained in the following description of preferred embodiments in a clearly understandable manner, with reference to the accompanying drawings.

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a sectional view of the structure of the present invention;

FIG. 3 is a schematic view of the winding mechanism of the present invention;

fig. 4 is a side sectional view of the winding mechanism of the present invention;

fig. 5 is a top cross-sectional view of the cutting mechanism of the present invention.

In the figure: the device comprises a box body 1, supporting feet 2, a rotating belt wheel 3, a chain plate belt 4, a cutting mechanism 5, a knife rest 51, a blade 52, a knife rest plate 53, a cutting air cylinder 54, a press-back plate 55, a pushing support 56, a winding mechanism 6, a die core 61, a driving motor 62, a die frame 63, a winding support 64, a winding plate 65, a sealing needle 66, a sealing air cylinder 67, a sliding rail 68, a horizontal air cylinder 69, a shell pushing mechanism 7, a pushing cylinder 71, a circular plate 72, a shell pushing air cylinder 73, a transfer groove 8, a material receiving box 9 and a control panel 10.

Detailed Description

The invention will be further described with reference to the following figures 1-5 and examples:

example 1

A shell winding device for producing an aluminum shell capacitor comprises a box body 1 and a plurality of supporting legs 2 located on the bottom wall of the box body 1, wherein two rotating belt wheels 3 are rotatably mounted on the rear wall of an inner cavity of the box body 1, a rotating shaft of one rotating belt wheel 3 penetrates through the rear wall of the box body 1 and is connected with the output end of a servo motor, the servo motor is fixed on the rear wall of an outer cavity of the box body 1, the two rotating belt wheels 3 are connected through a chain plate belt 4, a cutting mechanism 5 and a winding mechanism 6 are sequentially arranged above the chain plate belt 4 along the conveying direction of the chain plate belt 4, and a shell pushing mechanism 7 for discharging a wound aluminum shell is arranged at the rear end of the winding mechanism 6;

in the embodiment, as shown in fig. 2-4, the winding mechanism 6 includes a mold core 61 disposed above the end of the chain plate belt 4, the mold core 61 is fixedly connected to an output shaft of a driving motor 62, the driving motor 62 is fixed to the rear wall of the outer cavity of the box 1, a mold frame 63 is disposed on the periphery of the mold core 61, a mold cavity for winding the aluminum shell is formed between the mold frame 63 and the mold core 61, the mold frame 63 is fixed to the inner top wall of the box 1 through a winding support 64, a winding plate 65 for transmitting the upward winding of the aluminum shell is fixedly connected to the lower end of the mold frame 63, a notch is disposed in the middle of the upper end of the mold frame 63, a sealing pin 66 for winding the edge sealing of the aluminum shell is disposed above the notch, the sealing pin 66 is fixedly mounted on the telescopic end of the edge sealing cylinder 67, the edge sealing cylinder 67 is slidably connected to a slide rail 68, the slide rail 68 is fixed to the top wall of the box 1, the edge sealing cylinder 67 is fixedly connected to the telescopic end of a horizontal cylinder 69 which is capable of horizontally telescopic movement, the horizontal cylinder 69 is fixed on the rear wall of the inner cavity of the box body 1;

in this embodiment, the driving motor 62 is started, the cut aluminum shell is rolled up to the die cavity formed between the die frame 63 and the die core 61 through the winding plate 65, automatic winding is realized along the die cavity, when the aluminum shell is wound for a half of a circle, the edge overlapping position of the aluminum shell is just below the corresponding sealing needle 66, the edge sealing cylinder 67 and the sealing needle 66 are started at this time, the sealing needle 66 is slowly moved backwards along the horizontal direction, so that the edge of the shell is sealed, the edge sealing cylinder 67 and the sealing needle 66 are closed after the edge sealing is completed, and the winding work is completed.

In this embodiment, as shown in fig. 2 and 5, the cutting mechanism 5 includes a rectangular knife rest 51 disposed above the chain plate belt 4, blades 52 with downward cutting edges are symmetrically disposed on the edge of the lower end of the knife rest 51, the knife rest 51 is fixed on a knife rest plate 53, the knife rest plate 53 is fixedly connected to the telescopic end of a cutting cylinder 54, the cutting cylinder 54 is fixedly connected to the top wall of the inner cavity of the box body 1, a plurality of pushing brackets 56 are slidably inserted into the middle of the knife rest plate 53, and the same horizontally disposed push-back plate 55 is mounted at the lower ends of the plurality of pushing brackets 56;

in this embodiment, start cutting cylinder 54, blade 52 is the push-cut downwards, makes the aluminum hull cut into the required size of casing, and the cutting is accomplished the back blade 52 and upwards contracts, because be equipped with in the middle of the blade 52 and press back board 55, when the aluminum hull that the cutting was accomplished was upwards taken away by blade 52, can be pressed back by pressing back board 55, prevents that the aluminum hull card from on blade 52, and the cutting work is accomplished.

In this embodiment, as shown in fig. 2 and 5, the lowest end of the press-back plate 55 is lower than the lowest end of the blade 52, and the distance from the chain plate belt 4 is greater than 5 cm; the cut aluminum shell is ensured not to be clamped by the blade 52, and the chain plate belt 4 is not easy to rotate because the press-back plate 55 is too low.

In this embodiment, as shown in fig. 4, the shell pushing mechanism 7 includes a pushing cylinder 71 disposed at the rear end of the mold core 61 and corresponding to the mold cavity, the rear end of the pushing cylinder 71 is fixedly connected to a circular plate 72, the circular plate 72 is fixedly connected to the telescopic end of a shell pushing cylinder 73, and the shell pushing cylinder 73 is fixed on the rear wall of the inner cavity of the box body 1; and starting the shell pushing cylinder 73, pushing the pushing cylinder 71 to move forwards together with the shell, enabling the shell to fall off, and realizing automatic discharging after the shell is separated from the mold core 61.

In this embodiment, as shown in fig. 1, a control panel 10 is installed on the front wall of the box 1, a display screen and a control button are arranged on the control panel 10, and a PLC controller is arranged in the control panel 10, in this embodiment, the model of the PLC controller is siemens S7-200, the control panel 10 is connected with the servo motor, the driving motor 62 and each cylinder through an electric control line, and a worker operates the control panel to realize automatic management and reduce labor cost.

Example 2

The difference between this embodiment and embodiment 1 is that, as shown in fig. 2 and 4, a transfer groove 8 is obliquely arranged below the front side of the mold core 61, one end of the transfer groove 8 is fixed on the front wall of the inner cavity of the box body 1, the other end extends to the inner cavity of the material receiving box 9, and the material receiving box 9 is arranged on the output side of the box body 1; the transfer groove 8 has a certain gradient, and the winding-completed shell slowly rolls into the material receiving box 9 along the transfer groove 8, so that the shell cannot be broken due to direct falling of the ground, the quality of the shell is guaranteed, automatic collection management of the shell is realized, and labor cost is reduced.

The embodiment of the present invention discloses a preferred embodiment, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention according to the above embodiment, and make different extensions and changes, but do not depart from the spirit of the present invention, all of which are within the protection scope of the present invention.

Claims

1. The utility model provides a casing take-up device is used in production of aluminum hull condenser, includes box (1) and a plurality of supporting legss (2) that are located box (1) diapire, its characterized in that: the rear wall of the inner cavity of the box body (1) is rotatably provided with two rotating belt wheels (3), the rotating shaft of one rotating belt wheel (3) penetrates through the rear wall of the box body (1) and is connected with the output end of a servo motor, the servo motor is fixed on the rear wall of the outer cavity of the box body (1), the two rotating belt wheels (3) are connected through a chain plate belt (4), a cutting mechanism (5) and a winding mechanism (6) are sequentially arranged above the chain plate belt (4) along the conveying direction of the chain plate belt (4), and the rear end of the winding mechanism (6) is provided with a shell pushing mechanism (7) for winding an aluminum shell to discharge;

the winding mechanism (6) comprises a mold core (61) arranged above the tail end of the chain plate belt (4), the mold core (61) is fixedly connected onto an output shaft of a driving motor (62), the driving motor (62) is fixed on the rear wall of an outer cavity of the box body (1), a mold frame (63) is arranged on the periphery of the mold core (61), a mold cavity for winding an aluminum shell is formed between the mold frame (63) and the mold core (61), the mold frame (63) is fixed on the inner top wall of the box body (1) through a winding support (64), a winding plate (65) for transmitting the upward winding of the aluminum shell is fixedly connected to the lower end of the mold frame (63), a notch is formed in the middle of the upper end of the mold frame (63), a sealing needle (66) for winding the edge sealing of the aluminum shell is arranged above the notch, the sealing needle (66) is fixedly arranged on the telescopic end of an edge sealing cylinder (67), the edge sealing cylinder (67) is slidably connected into a sliding rail (68), and the sliding rail (68) is fixed on the top wall of the box body (1), the edge sealing cylinder (67) is fixedly connected with a telescopic end of a horizontal cylinder (69) which can do telescopic motion in the horizontal direction, and the horizontal cylinder (69) is fixed on the rear wall of the inner cavity of the box body (1).

2. A case winding device for producing an aluminum-case capacitor as claimed in claim 1, wherein: cutting mechanism (5) are including setting up rectangle knife rest (51) in chain board area (4) top, knife rest (51) lower extreme edge symmetry is equipped with blade (52) that the blade set up downwards, knife rest (51) are fixed on knife rest board (53), the flexible end of knife rest board (53) fixed connection cutting cylinder (54), cutting cylinder (54) fixed connection is on the inner chamber roof of box (1), the middle part of knife rest board (53) is slided and is inserted and is equipped with a plurality of material pushing support (56), and the lower extreme of a plurality of material pushing support (56) installs back of pressure board (55) that same level set up.

3. A case winding device for producing an aluminum-case capacitor as claimed in claim 2, characterized in that: the lowest end of the press-back plate (55) is lower than the lowest end of the blade (52), and the distance between the press-back plate and the chain plate belt (4) is more than 5 cm.

4. A case winding device for producing an aluminum-case capacitor as claimed in claim 1, wherein: push away shell mechanism (7) including setting up in mold core (61) rear end and push away section of thick bamboo (71) that corresponds the die cavity, the rear end fixed connection of push away section of thick bamboo (71) is on plectane (72), plectane (72) fixed connection pushes away the flexible end of shell cylinder (73), pushes away shell cylinder (73) and fixes on the inner chamber back wall of box (1).

5. A case winding device for producing an aluminum-case capacitor as claimed in claim 1, wherein: the mould core (61) is characterized in that a transfer groove (8) is obliquely arranged below the front side of the mould core (61), one end of the transfer groove (8) is fixed on the front wall of the inner cavity of the box body (1), the other end of the transfer groove extends to the inner cavity of the material receiving box (9), and the material receiving box (9) is arranged on the output side of the box body (1).

6. A case winding device for producing an aluminum-case capacitor as claimed in claim 1, wherein: install control panel (10) on the antetheca of box (1), and be equipped with display screen and control button on control panel (10), control panel (10) embeds there is the PLC controller.