CN214797042U - Reactor and air conditioner - Google Patents

Reactor and air conditioner Download PDF

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Publication number
CN214797042U
CN214797042U CN202023036462.9U CN202023036462U CN214797042U CN 214797042 U CN214797042 U CN 214797042U CN 202023036462 U CN202023036462 U CN 202023036462U CN 214797042 U CN214797042 U CN 214797042U
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Prior art keywords
iron core
winding
reactor
core
width
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CN202023036462.9U
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Chinese (zh)
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邓谷城
章文凯
谢鸣静
李薛山
钟诗豪
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GD Midea Air Conditioning Equipment Co Ltd
Foshan Shunde Midea Electric Science and Technology Co Ltd
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GD Midea Air Conditioning Equipment Co Ltd
Foshan Shunde Midea Electric Science and Technology Co Ltd
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Abstract

The utility model discloses a reactor and air conditioner, reactor include: the winding device comprises an iron core assembly, a winding device and a control system, wherein the iron core assembly comprises a first iron core and a second iron core, at least one of the first iron core and the second iron core is provided with a plurality of winding posts, the first iron core and the second iron core are matched to limit a plurality of winding grooves, and an air gap is formed between surfaces of the first iron core and the second iron core facing each other; a filler member disposed within the air gap. From this, through setting up the filler, compare with prior art, can reduce the air gap between first iron core and the second iron core, can reduce the magnetic leakage between first iron core and the second iron core to can effectively improve the phenomenon of magnetic leakage between first iron core and the second iron core, and then can reduce the noise of reactor during operation, avoid arousing the user to complain.

Description

Reactor and air conditioner
Technical Field
The utility model belongs to the technical field of air treatment equipment and specifically relates to a reactor and have air conditioner of this reactor is related to.
Background
Among the correlation technique, be provided with the reactor in the air conditioner, the reactor includes first iron core and second iron core, has the clearance between first iron core and the second iron core, has the phenomenon of magnetic leakage between the clearance of first iron core and second iron core, leads to the noise to appear in the reactor during operation, causes the user to complain easily.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a reactor, reactor can reduce the air gap between first iron core and the second iron core, can reduce the magnetic leakage between first iron core and the second iron core to can effectively improve the phenomenon of magnetic leakage between first iron core and the second iron core, and then can reduce the noise of reactor during operation.
The utility model discloses an air conditioner is further proposed.
According to the utility model discloses a reactor includes: the winding device comprises an iron core assembly, a winding device and a control system, wherein the iron core assembly comprises a first iron core and a second iron core, at least one of the first iron core and the second iron core is provided with a plurality of winding posts, the first iron core and the second iron core are matched to limit a plurality of winding grooves, and an air gap is formed between surfaces of the first iron core and the second iron core facing each other; a filler member disposed within the air gap.
According to the utility model discloses a reactor, through setting up the filling member, compare with prior art, can reduce the air gap between first iron core and the second iron core, can reduce the magnetic leakage between first iron core and the second iron core to can effectively improve the phenomenon of magnetic leakage between first iron core and the second iron core, and then can reduce the noise of reactor during operation, avoid arousing user complaints.
In some examples of the invention, the filler is an insulator.
In some examples of the invention, the filler piece is a unitary piece.
In some examples of the invention, the filler is a foam pad, a plastic piece, or an epoxy plate.
In some examples of the invention, the reactor is a three-phase five-column reactor.
In some examples of the present invention, the first core is provided with a plurality of spaced-apart winding posts, the second core is formed in a plate shape, each of the winding posts and the second core are provided with the air gap therebetween.
In some examples of the invention, the core assembly includes two side posts, the plurality of winding posts are located two between the side posts, the side posts and the plurality of winding posts cooperate to define the winding slots, at least two of the width of the side posts, the width of the winding slots and the width of the winding posts are the same.
In some examples of the invention, the width of the side posts, the width of the winding slots and the width of the winding posts are the same.
In some examples of the present invention, the side pole has an extension height of F, and the length of the core assembly is a and the width of the side pole is D in the spacing direction of the plurality of winding poles, where a is 2 × F ═ 9 × D.
According to the utility model discloses an air conditioner, including foretell reactor.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic diagram of a reactor according to an embodiment of the present invention.
Reference numerals:
a reactor 100;
an iron core assembly 10; a first core 11; a second core 12; a winding post 13; an air gap 14; a first winding post 16; a second winding post 17; a third winding post 18;
side posts 30; a winding slot 40; a filler member 50.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
A reactor 100 according to an embodiment of the present invention is described below with reference to fig. 1.
As shown in fig. 1, a reactor 100 according to an embodiment of the present invention includes: an iron core assembly 10 and a filler piece 50. The core assembly 100 includes a first core 11 and a second core 12, at least one of the first core 11 and the second core 12 is provided with a plurality of winding posts 13, that is, only the first core 11 may be provided with a plurality of winding posts 13, only the second core 12 may be provided with a plurality of winding posts 13, and also the first core 11 and the second core 12 may be provided with a plurality of winding posts 13. The first core 11 and the second core 12 cooperate to define a plurality of winding slots 40, the windings are wound on the winding posts 13, and an air gap 14 is provided between surfaces of the first core 11 and the second core 12 facing each other, as shown in fig. 1, and an air gap 14 is provided between a lower surface of the first core 11 and an upper surface of the second core 12. The filler 50 is disposed within the air gap 14. In some examples of the present invention, the first core 11 and the second core 12 may be identical in shape.
Wherein, by filling the filler 50 in the air gap 14, the air gap 14 between the surfaces of the first and second cores 11 and 12 facing each other can be reduced or even eliminated, air leakage inductance between the first and second cores 11 and 12 can be reduced, so that noise caused by leakage inductance when the reactor 100 is in operation can be reduced, and thus user complaints can be avoided.
Therefore, by providing the filler 50, compared with the prior art, the air gap 14 between the first iron core 11 and the second iron core 12 can be reduced, and the magnetic leakage between the first iron core 11 and the second iron core 12 can be reduced, so that the phenomenon of the magnetic leakage between the first iron core 11 and the second iron core 12 can be effectively improved, the noise of the reactor 100 during operation can be reduced, and the complaint of users can be avoided.
In some embodiments of the present invention, the filler 50 may be configured as an insulating member, and the filler 50 may fill the air gap 14, so as to further reduce the air gap 14 between the first iron core 11 and the second iron core 12, and further reduce the magnetic flux leakage between the first iron core 11 and the second iron core 12, thereby further effectively improving the magnetic flux leakage between the first iron core 11 and the second iron core 12, further reducing the noise generated during the operation of the reactor 100, and better avoiding causing the complaints of users.
Further, the filler member 50 may be provided as a single piece, and it is also understood that the filler member 50 is provided as an integrally formed member, such that the filler member 50 is constructed as a single body, which can reduce the risk of the filler member 50 moving out of the air gap 14, thereby allowing the filler member 50 to be reliably fitted in the air gap 14, and thus ensuring improved magnetic flux leakage between the first core 11 and the second core 12.
In some embodiments of the present invention, the filling member 50 may be a foam pad, a plastic member or an epoxy plate. Wherein, foam-rubber cushion, working of plastics or epoxy board are the insulating part, so set up to realize setting up the work purpose of filling 50 into the insulating part, can prevent reactor 100 magnetic leakage better.
In some embodiments of the present invention, the reactor 100 may be configured as a three-phase five-column reactor 100. Because the three-phase five-column structure is adopted, the three-phase five-column reactor is equivalent to three single-phase reactors on a magnetic circuit, compared with the existing reactor, the volume of the reactor 100 is reduced, the cost of the reactor 100 is also reduced, and the structural strength of the reactor 100 is also enhanced.
In some embodiments of the present invention, the first core 11 may be provided with a plurality of spaced-apart winding posts 13, the second core 12 may be formed in a plate shape, and an air gap 14 may be provided between each winding post 13 and the second core 12. It is also understood that an air gap 14 is provided between each winding leg 13 and the second core 12. Wherein, in some examples of the present invention, the wrapping post 13 can be set to three, three wrapping post 13 can be spaced apart in the left and right directions in fig. 1, three wrapping post 13 is first wrapping post 16, second wrapping post 17 and third wrapping post 18 respectively, in the left and right directions in fig. 1, second wrapping post 17 is located between first wrapping post 16 and third wrapping post 18, in the up and down directions in fig. 1, the air gap 14 height between first wrapping post 16 and second iron core 12, the air gap 14 height between third wrapping post 18 and second iron core 12 can all set up to H, satisfy the relational expression: h is more than or equal to 0.9 and less than or equal to 1.5mm, preferably H is 1.13mm, the height of the air gap 14 between the second winding post 17 and the second iron core 12 can be set as B, and the relation is satisfied: b is more than or equal to 0.9 and less than or equal to 1.5mm, preferably B is 1.08mm, so that the height of the air gap 14 is proper, and the filling piece 50 can be conveniently filled in the air gap 14.
Specifically, the first core 11 and the second core 12 may be cut out of one steel sheet, so that material utilization may be improved.
In some embodiments of the present invention, as shown in fig. 1, the core assembly 10 may include: two side posts 30, a plurality of winding posts 13 are positioned between the two side posts 30, it should be explained that a plurality of winding posts 13 are positioned between the two side posts 30 in the left-right direction in fig. 1, the side posts 30 and the plurality of winding posts 13 cooperate to define a winding slot 40, it should be noted that a winding slot 40 is defined between the side post 30 and the adjacent winding post 13 and between any two adjacent winding posts 13, the winding is wound on the winding posts 13, the winding is wound by 2.0 wires of high temperature (220 degree grade) aluminum wires for 5 layers, each layer of 20Ts, the last layer is wound by 0.5Ts only, the total number of 99.5Ts, if the inductance is insufficient, the number of winding turns can be increased properly, and the total number of turns does not exceed 110 Ts. At least two of the width of the side post 30, the width of the winding slot 40 and the width of the winding post 13 are the same, and the width of the side post 30, the width of the winding slot 40 and the width of the winding post 13 are all in the left-right direction in fig. 1, so that the utilization rate of the iron core material can be improved.
In some embodiments of the present invention, the width of the side pillar 30, the width of the winding slot 40 and the width of the winding post 13 are the same, and it should be explained that the width of the side pillar 30 is the same as the width of the winding slot 40, the width of the side pillar 30 is the same as the width of the winding post 13, and the width of the winding slot 40 is the same as the width of the winding post 13, so that the arrangement can make the width of the side pillar 30, the width of the winding slot 40 and the width of the winding post 13 suitable, and can further improve the utilization rate of the iron core material.
In some embodiments of the present invention, the extending height of the side pillar 30 is F (the extending height direction of the side pillar 30 is the up-down direction in fig. 1), the length of the core assembly 10 is a, the width of the side pillar 30 is D, and the spacing direction of the winding pillars 13 is the left-right direction in fig. 1, where a is 2 × F9 × D, so as to further improve the utilization rate of the core material, for example, so as to improve the utilization rate of the core material to 91%.
Note that the reactor 100 may be composed of 132 pieces of the first core 11 and 132 pieces of the second core 12, the 132 pieces of the first core 11 may be laminated together, and the 132 pieces of the second core 12 may be laminated together to form the reactor 100. The cross-sectional area of the winding leg 13 may be set to 32 × 66mm, and the winding width may be set to 10-15mm, and preferably, the winding width may be set to 12 mm.
According to the utility model discloses the air conditioner, including the reactor 100 of above-mentioned embodiment, reactor 100 sets up on the air conditioner, compares with prior art, can reduce air gap 14 between first iron core 11 and the second iron core 12, can reduce the magnetic leakage between first iron core 11 and the second iron core 12 to can effectively improve the phenomenon of magnetic leakage between first iron core 11 and the second iron core 12, and then can reduce the noise of reactor 100 during operation, make the noise at work of air conditioner reduce, avoid arousing user complaints.
It should be noted that the harmonic suppression circuit of the air conditioner may include a three-phase five-column reactor 100, the load of the air conditioner is all powered at the rear end of the three-phase reactor 100, and the input current of the three-phase power supply passes through the filtering action of the three-phase reactor 100, so as to achieve the purpose of improving the three-phase input power factor, and make the input current harmonic content of the three-phase power supply system meet the IEC 1000-3-2 standard. And, the three-phase bridge rectifier input circuit is connected to the rear end of three-phase reactor 100 in series respectively, and neutral line N does not connect reactor 100.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (10)

1. A reactor, characterized by comprising:
the winding device comprises an iron core assembly, a winding device and a control system, wherein the iron core assembly comprises a first iron core and a second iron core, at least one of the first iron core and the second iron core is provided with a plurality of winding posts, the first iron core and the second iron core are matched to limit a plurality of winding grooves, and an air gap is formed between surfaces of the first iron core and the second iron core facing each other;
a filler member disposed within the air gap.
2. The reactor according to claim 1, characterized in that the filler is an insulator.
3. The reactor according to claim 1, characterized in that the filler is one piece.
4. The reactor according to claim 2, characterized in that the filler is a foam pad, a plastic member, or an epoxy plate.
5. The reactor according to claim 1, characterized in that the reactor is a three-phase five-limb reactor.
6. The reactor according to any one of claims 1-5, characterized in that the first core is provided with a plurality of the winding legs arranged at intervals, the second core is formed in a plate shape, and the air gap is provided between each of the winding legs and the second core.
7. The reactor according to claim 6, wherein the core assembly includes two side legs, the plurality of winding legs being positioned between the two side legs, the side legs and the plurality of winding legs cooperating to define the winding slots, at least two of the width of the side legs, the width of the winding slots, and the width of the winding legs being the same.
8. The reactor according to claim 7, characterized in that the width of the side posts, the width of the winding slots, and the width of the winding posts are the same.
9. The reactor according to claim 8, wherein the side leg has an extension height of F, wherein the core assembly has a length of a and a width of D in a direction of an interval between the plurality of winding legs, and wherein a is 2 × F or 9 × D.
10. An air conditioner characterized by comprising the reactor according to any one of claims 1 to 9.
CN202023036462.9U 2020-12-15 2020-12-15 Reactor and air conditioner Active CN214797042U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023036462.9U CN214797042U (en) 2020-12-15 2020-12-15 Reactor and air conditioner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202023036462.9U CN214797042U (en) 2020-12-15 2020-12-15 Reactor and air conditioner

Publications (1)

Publication Number Publication Date
CN214797042U true CN214797042U (en) 2021-11-19

Family

ID=78711565

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202023036462.9U Active CN214797042U (en) 2020-12-15 2020-12-15 Reactor and air conditioner

Country Status (1)

Country Link
CN (1) CN214797042U (en)

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