CN214794599U - Ultrasonic water tank multi-probe scanning machine - Google Patents
Ultrasonic water tank multi-probe scanning machine Download PDFInfo
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- CN214794599U CN214794599U CN202120848785.3U CN202120848785U CN214794599U CN 214794599 U CN214794599 U CN 214794599U CN 202120848785 U CN202120848785 U CN 202120848785U CN 214794599 U CN214794599 U CN 214794599U
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Abstract
An ultrasonic water tank multi-probe scanning machine belongs to the technical field of ultrasonic nondestructive testing and solves the problem of low scanning efficiency of a single component. A water tank is arranged in the frame, and two lifting working platforms which are respectively driven by electric push rods are arranged in the water tank in parallel. The lifting working table consists of a working table bracket and a tooling plate for loading and clamping a scanning workpiece. Sliding bearings are installed at two ends of each workbench support and are connected with linear guide rails in a matched mode, the lower ends of the linear guide rails are installed on the workbench bottom plate, and the upper ends of the linear guide rails are connected with the fixing supports on the upper edge of the water tank. The probe scanning module is a three-dimensional numerical control scanning module arranged on a rack above the water tank, and the multi-probe rack is arranged on a vertical Z-axis module of the three-dimensional numerical control scanning module. The ultrasonic probes simultaneously scan a plurality of workpieces, and the two sides of the workpieces are alternately scanned. The automatic flaw detection device has the characteristics of compact structure, convenience in operation, high automation degree and high operation efficiency, and is widely applied to precise flaw detection scanning of various brazed parts.
Description
Technical Field
The utility model belongs to the technical field of the supersound nondestructive test, mainly relate to the ultrasonic wave basin multi-probe scanning machine that carries out the brazed rate to the non ferrous metal component and detect.
Background
Brazing is an important process for welding nonferrous metals, and is widely used due to its low heating temperature, small change in structure and mechanical properties, small deformation, and accurate workpiece dimensions. In order to prevent the leakage of the welded portion during the production of the liquid-containing components such as heat sinks, the brazing rate of the welded portion must be detected. The existing detection method is to detect a single part by using an ultrasonic probe. The parts need to be clamped and disassembled every time the parts are detected, and the operation efficiency is low. If the component is small in size, the working efficiency cannot be improved.
Disclosure of Invention
The utility model aims at providing an ultrasonic wave basin multiprobe sweeps and examines machine, this machine can once sweep and examine a plurality of parts to the automatic calculation is brazed rate, and the waste product work piece is read in the initiative, very big improvement sweep the efficiency of examining the operation.
The utility model discloses a realize through following technical scheme, including frame, probe scanning module and elevating platform, characterized by: a water tank is arranged in the frame, and two lifting working tables which are respectively driven by electric push rods are arranged in parallel in the water tank; the lifting working table consists of a working table bracket and a tooling plate for loading and clamping a scanning workpiece; sliding bearings are arranged at two ends of each workbench bracket and are connected with linear guide rails in a matching way, the lower ends of the linear guide rails are arranged on the workbench bottom plate, and the upper ends of the linear guide rails are connected with the fixed bracket at the upper edge of the water tank; the probe scanning module is a three-dimensional numerical control scanning module arranged on a rack above the water tank, and a multi-probe rack provided with scanning probes is arranged on a vertical Z-axis module of the three-dimensional numerical control scanning module.
The three-dimensional numerical control scanning module is characterized in that a scanning Y-axis module support is arranged between the stepping X-axis module and the X-axis auxiliary slide rail, and the scanning Y-axis module is arranged on the scanning Y-axis module support; the vertical Z-axis module is connected with the scanning Y-axis module; the multi-probe bracket is arranged on the vertical Z-axis module; the number of the scanning probes arranged on the multi-probe support is 2-10, and the number and the intervals of the scanning probes correspond to the number and the intervals of the workpieces arranged on the tooling plate.
One end of the workbench bracket is connected with a roller chain, and the roller chain is connected with an electric push rod below the water tank through two sets of chain wheel assemblies arranged on the upper part and the lower part of the water tank; the number of the linear guide rails matched with the sliding bearings on the workbench support is 2-4.
Four height positioning pillars for controlling the descending height of the workbench are also arranged on the bottom plate of the workbench, and the height positioning pillars are contacted with a thread adjusting mechanism on the workbench bracket.
Laser markers are arranged on the protective cover on the rack, and the number of the laser markers corresponds to the number of the workpieces on the tooling plate. The electric control cabinet on the frame comprises a power control cabinet and a sound wave signal generator cabinet which are respectively arranged on two sides of the frame.
The beneficial effects of the utility model are that, the elevating platform wheel flow that is located the basin is swept and is looked into the operation. The workbench on one side is lifted, and after the scanning workpiece is arranged on the tooling plate, the lifting workbench drives the tooling plate to fall into water. The scanning probe runs to the upper part of the tooling plate under the driving of the three-dimensional numerical control scanning module, and the probe falls into water to scan the workpiece. And after scanning is finished, the scanning probe is moved away, the lifting workbench is lifted, and the laser irradiation marking is carried out on the workpiece with the problems. Then the workpiece can be disassembled and sorted, and then the workpiece is lowered into the water tank after being clamped with a new workpiece; meanwhile, the scanning probe carries out scanning operation on the workpiece in the water tank. A plurality of probes are simultaneously used for scanning a plurality of workpieces, and the two sides of the workpieces reciprocate in turn, so that the production operation efficiency is greatly improved. The thread adjusting mechanism can adjust the positioning height of the height positioning support column, and the scanning position flatness of the workbench can be adjusted. The strong and weak current control cabinets are separately arranged, so that the interference between strong and weak currents can be effectively prevented. The electric push rod drives the lifting working platform to lift through the roller chain and the chain wheel assembly. The automatic flaw detection device has the characteristics of compact structure, convenience in operation, high automation degree and high operation efficiency, and is widely applied to precise flaw detection scanning of various brazed parts.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic diagram of a three-dimensional numerical control scanning module;
FIG. 3 is a schematic structural view of the elevating table;
in the figure, 1 is an electrical control cabinet, 2 is a rack, 3 is a water tank, 4 is a lifting workbench, 5 is a tooling plate, 6 is a three-dimensional numerical control scanning module, 7 is a protective cover, 8 is a multi-probe bracket and 9 is a scanning probe; 4.1 is a table support, 4.2 is a sliding bearing, 4.3 is a linear guide, 4.4 is a height positioning strut, 4.5 is a table base plate, 4.6 is a roller chain, 4.7 is a sprocket assembly, 4.8 is an electric push rod; 6.1 is a stepping X-axis module, 6.2 is a scanning Y-axis module support, 6.3 is a scanning Y-axis module, 6.4 is a vertical Z-axis module, and 6.5 is an X-axis auxiliary slide rail.
Detailed Description
The following description of the embodiments of the present invention refers to the accompanying drawings:
the multi-probe scanning frame comprises a rack 2, a probe scanning module and a lifting workbench 4. A water tank 3 is arranged in the frame 2, and two lifting working tables 4 which are respectively driven by electric push rods 4.8 are arranged in parallel in the water tank 3. The lifting working platform 4 consists of a working platform bracket 4.1 and a tooling plate 5 for loading and clamping a scanning workpiece. Two ends of each workbench bracket 4.1 are provided with sliding bearings 4.2, the sliding bearings 4.2 are matched and connected with linear guide rails 4.3, the lower ends of the linear guide rails 4.3 are arranged on a workbench bottom 4.5 plate, and the upper ends are connected with a fixed bracket on the upper edge of the water tank 3. The probe scanning module is a three-dimensional numerical control scanning module 6 arranged on the rack 2 above the water tank 3, and a multi-probe bracket 8 provided with scanning probes 9 is arranged on a vertical Z-axis module 6.4 of the three-dimensional numerical control scanning module 6.
The three-dimensional numerical control scanning module 6 is characterized in that a scanning Y-axis module support 6.2 is arranged between the stepping X-axis module 6.1 and the X-axis auxiliary slide rail 6.5, and a scanning Y-axis module 6.3 is arranged on the scanning Y-axis module support 6.2. The vertical Z-axis module 6.4 is connected with the scanning Y-axis module 6.3. The multi-probe mount 8 is mounted on the vertical Z-axis module 6.4 set. The number of the scanning probes 9 arranged on the multi-probe support 8 is 2-10, and the number and the intervals of the scanning probes 9 correspond to the number and the intervals of the workpieces arranged on the tooling plate 5.
One end of the workbench bracket 4.1 is connected with a roller chain 4.6, and the roller chain 4.6 is connected with an electric push rod 4.8 below the water tank 3 through two sets of chain wheel assemblies 4.7 arranged above and below the water tank 3. The number of the linear guide rails 4.3 matched with the sliding bearings 4.2 on the workbench bracket 4.1 is 2-4.
Four height positioning pillars 4.4 for controlling the descending height of the workbench are also arranged on the bottom plate 4.5 of the workbench, and the height positioning pillars 4.4 are contacted with a thread adjusting mechanism on the bracket 4.1 of the workbench.
Laser markers are arranged on the protective cover 7 on the machine frame 2, and the number of the laser markers corresponds to the number of the workpieces on the tooling plate 5. The electric control cabinet 1 on the frame 2 comprises a power control cabinet and a sound wave signal generator cabinet which are respectively arranged at two sides of the frame 2.
Claims (6)
1. The utility model provides an ultrasonic wave basin multi-probe scanning machine, includes that frame (2), probe are scanned module and elevating platform (4), characterized by: a water tank (3) is arranged in the frame (2), and two lifting working tables (4) which are respectively driven by electric push rods (4.8) are arranged in parallel in the water tank (3); the lifting workbench (4) consists of a workbench bracket (4.1) and a tooling plate (5) for loading and clamping a scanning workpiece; two ends of each workbench bracket (4.1) are provided with sliding bearings (4.2), the sliding bearings (4.2) are matched and connected with linear guide rails (4.3), the lower ends of the linear guide rails (4.3) are arranged on the workbench bottom plate (4.5), and the upper ends of the linear guide rails are connected with a fixed bracket on the upper edge of the water tank (3); the probe scanning module is a three-dimensional numerical control scanning module (6) arranged on the rack (2) above the water tank (3), and a multi-probe bracket (8) provided with scanning probes (9) is arranged on a vertical Z-axis module (6.4) of the three-dimensional numerical control scanning module (6).
2. The ultrasonic sink multi-probe scanning machine of claim 1, wherein: the three-dimensional numerical control scanning module (6) is provided with a scanning Y-axis module support (6.2) which is arranged between the stepping X-axis module (6.1) and the X-axis auxiliary slide rail (6.5), and the scanning Y-axis module (6.3) is arranged on the scanning Y-axis module support (6.2); the vertical Z-axis module (6.4) is connected with the scanning Y-axis module (6.3); the multi-probe bracket (8) is arranged on the vertical Z-axis module (6.4); the number of the scanning probes (9) arranged on the multi-probe bracket (8) is 2-10, and the number and the intervals of the scanning probes (9) correspond to the number and the intervals of the workpieces arranged on the tooling plate (5).
3. The ultrasonic sink multi-probe scanning machine of claim 1, wherein: one end of the workbench bracket (4.1) is connected with a roller chain (4.6), and the roller chain (4.6) is connected with an electric push rod (4.8) below the water tank (3) through two sets of chain wheel assemblies (4.7) arranged above and below the water tank (3); the number of the linear guide rails (4.3) matched with the sliding bearings (4.2) on the workbench bracket (4.1) is 2-4.
4. The ultrasonic sink multi-probe scanning machine of claim 1, wherein: four height positioning pillars (4.4) for controlling the descending height of the workbench are also arranged on the bottom plate (4.5) of the workbench, and the height positioning pillars (4.4) are contacted with a thread adjusting mechanism on the bracket (4.1) of the workbench.
5. The ultrasonic sink multi-probe scanning machine of claim 1, wherein: laser markers are arranged on the protective cover (7) on the rack (2), and the number of the laser markers corresponds to the number of the workpieces on the tooling plate (5).
6. The ultrasonic sink multi-probe scanning machine of claim 1, wherein: the electric control cabinet (1) on the frame (2) comprises a power control cabinet and a sound wave signal generator cabinet which are respectively arranged on two sides of the frame (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120848785.3U CN214794599U (en) | 2021-04-23 | 2021-04-23 | Ultrasonic water tank multi-probe scanning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120848785.3U CN214794599U (en) | 2021-04-23 | 2021-04-23 | Ultrasonic water tank multi-probe scanning machine |
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| Publication Number | Publication Date |
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| CN214794599U true CN214794599U (en) | 2021-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120848785.3U Active CN214794599U (en) | 2021-04-23 | 2021-04-23 | Ultrasonic water tank multi-probe scanning machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024029692A1 (en) * | 2022-08-03 | 2024-02-08 | 주식회사 뷰온 | Ultrasonic inspection device using upper probe module and lower probe module |
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2021
- 2021-04-23 CN CN202120848785.3U patent/CN214794599U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024029692A1 (en) * | 2022-08-03 | 2024-02-08 | 주식회사 뷰온 | Ultrasonic inspection device using upper probe module and lower probe module |
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