CN214782677U - Quick carding equipment of textile fabric - Google Patents
Quick carding equipment of textile fabric Download PDFInfo
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- CN214782677U CN214782677U CN202120590920.9U CN202120590920U CN214782677U CN 214782677 U CN214782677 U CN 214782677U CN 202120590920 U CN202120590920 U CN 202120590920U CN 214782677 U CN214782677 U CN 214782677U
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- carding
- winding
- roller
- textile fabric
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Abstract
本实用新型涉及纺织设备领域，具体涉及一种纺织面料快速梳理设备，包括底座，还包括控制器、收卷机构和梳理机构，收卷机构包括放卷辊和收卷组件，梳理机构包括第一压辊、第二压辊、滑动组件和调距组件，所述滑动组件设在底座的顶部，所述第一压辊和第二压辊可转动的设置在滑动组件的顶部，所述调距组件设在第一压辊和第二压辊之间，所述滑动组件和收卷组件与控制器均为电性连接，本实用新型涉及的一种纺织面料快速梳理设备，能有效将褶皱压平，输送护挤压方向不会产生抵触，有利于提升梳理效率，同时能够在梳理时将灰尘和棉线等杂质彻底吸除，利于提升出厂质量。
The utility model relates to the field of textile equipment, in particular to a fast carding device for textile fabrics, which includes a base, a controller, a winding mechanism and a carding mechanism. The winding mechanism includes an unwinding roller and a winding assembly, and the carding mechanism includes a first A pressure roller, a second pressure roller, a sliding assembly and a distance adjustment assembly, the sliding assembly is arranged on the top of the base, the first pressure roller and the second pressure roller are rotatably arranged on the top of the sliding assembly, the distance adjustment The component is arranged between the first pressing roller and the second pressing roller, and the sliding component and the winding component are all electrically connected to the controller. The utility model relates to a textile fabric quick carding device, which can effectively press wrinkles Flat, the direction of conveying and extrusion will not conflict, which is conducive to improving the carding efficiency, and at the same time, it can completely absorb impurities such as dust and cotton threads during carding, which is conducive to improving the quality of the factory.
Description
Technical Field
The utility model relates to a weaving equipment field, concretely relates to quick carding equipment of textile fabric.
Background
Knitted fabrics include weft knitted fabrics and warp knitted fabrics according to the weaving method. Weft-knitted fabrics are usually made from low-stretch polyester yarns or special-shaped polyester yarns, nylon yarns, cotton yarns, wool yarns and the like as raw materials by knitting flat stitch, variable flat stitch, rib flat stitch, double rib flat stitch, jacquard weave, terry weave and the like on various weft knitting machines.
The problem that exists when current textile fabric combs:
1. the fold etc. on unable effective surface with textile fabric flattens, and carding efficiency remains to be promoted, and direction of delivery can produce with the extrusion direction usually and contradict to influence transport and extruded efficiency.
2. After the primary processing of the textile fabric is finished, impurities such as dust, cotton threads and the like are usually adhered to the surface of the textile fabric, and the impurities cannot be completely removed by the conventional equipment, so that the outgoing quality of the textile fabric is influenced.
According to prior art's not enough, therefore it can effectively flatten the fold to be necessary to design one kind, carries and protects the extrusion direction and can not produce the conflict, is favorable to promoting carding efficiency, can thoroughly absorb impurity such as dust and cotton thread when combing simultaneously, does benefit to the textile fabric who promotes the outgoing quality and combs equipment fast.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a quick carding equipment of textile fabric.
To achieve the purpose, the utility model adopts the following technical proposal:
provides a textile fabric rapid carding device, which comprises a base, a controller, a winding mechanism and a carding mechanism, wherein the base is arranged horizontally, the controller is fixedly arranged at the top of the base, the winding mechanism is arranged at the top of the base and used for winding the combed textile fabric, the winding mechanism comprises an unwinding roller and a winding component, the unwinding roller is arranged at one end of the top of the base, the winding component is arranged at the other end of the top of the base, the carding mechanism is arranged at the top of the base and used for carding textile fabrics, the carding mechanism comprises a first press roller, a second press roller, a sliding assembly and a distance adjusting assembly, the sliding assembly is arranged at the top of the base, the first pressing roller and the second pressing roller are rotatably arranged at the top of the sliding assembly, the roll adjustment assembly is arranged between the first compression roller and the second compression roller, and the sliding assembly, the rolling assembly and the controller are electrically connected.
Preferably, the slip subassembly includes step motor, connecting rod, pendulum rod and U type frame, step motor fixes the top of establishing at the base, the connecting rod cover is established on its output, the articulated top that sets up at the base of pendulum rod, the articulated slider that is provided with of one end that step motor was kept away from to the connecting rod, slider and pendulum rod sliding connection, the top of base are the symmetry and are provided with two guide arms, U type frame slides through two first straight-line bearings and establishes on the outer wall of two guide arms, and the fixed spout that is equipped with in bottom of U type frame, the inside of spout slides and is equipped with the draw runner, the one end that the base was kept away from to draw runner and pendulum rod is articulated, step motor is connected with the controller electricity.
Preferably, the rolling subassembly includes wind-up roll, driving motor, action wheel, follows driving wheel and belt, and the top of base is the symmetry and is provided with two backup pads, the wind-up roll cover is established between two backup pads, driving motor is fixed to be established on the outer wall of one of them backup pad, the action wheel cover is established on its output, establish on the outer wall of wind-up roll from the driving wheel cover, the belt cover is established at the action wheel and is followed between the driving wheel, driving motor is connected with the controller electricity.
Preferably, the distance adjusting component comprises an adjusting bolt, a lifting block and two limiting rods, the lifting block is fixedly arranged at one end of the first compression roller and is connected with the U-shaped frame in a sliding mode, the two supporting blocks are symmetrically arranged on the outer wall of the U-shaped frame, the adjusting bolt is hinged between the two supporting blocks and is in threaded connection with the lifting block, and the two limiting rods are symmetrically arranged between the two supporting blocks.
Preferably, the outer walls of the first compression roller and the second compression roller in the circumferential direction are sleeved with adhesive tapes, and a limiting rod is sleeved between the first compression roller and the outer wall of one end, far away from the adjusting bolt, of the U-shaped frame.
Preferably, the fixed position sensor that is equipped with on the one end outer wall of U type frame, the top of base is through being equipped with metal induction column for the bracing piece is fixed, and position sensor is unanimous with the axis of metal induction column, position sensor is connected with the controller electricity.
Preferably, one end of the unwinding roller is provided with a jack, and the anti-falling sleeves are inserted in the jacks in a staggered mode.
Preferably, the top of the base is symmetrically provided with two base plates which are positioned at two ends of the U-shaped frame.
The utility model has the advantages that:
1. the utility model discloses a design winding mechanism, unreel roller and rolling subassembly promptly, when textile fabric unreels, start step motor through the controller, thereby it is rotatory to drive the connecting rod on its output, because the pendulum rod is articulated with the base, step motor's one end is kept away from to the connecting rod is articulated with the slider, therefore it is clockwise rotatory to drive the pendulum rod, again because the draw runner is articulated with the other end of pendulum rod, draw runner spout sliding connection, spout and U type frame fixed connection, U type frame and base sliding connection, and then the lifting force through the draw runner drives U type frame and slides to the one end that is close to the wind-up roll, extrude textile fabric's surface through first compression roller and second compression roller, can be more level and more with its surface extrusion on the one hand, guarantee that the rolling is smooth, on the other hand can press textile fabric's texture inseparabler, promote its quality.
2. The utility model designs the position sensor and the metal induction column, when the U-shaped frame slides to the extreme position near the end of the winding roller, the position sensor detects the metal induction column to cut off the power of the driving motor, stop the winding of the textile fabric, and when the U-shaped frame slides to the initial state, the position sensor detects the leaving of the metal induction column, the signal is transmitted to the controller, then the controller starts the driving motor to drive the textile fabric to continue to convey forwards, the first compression roller and the second compression roller repeat the last operation to extrude the newly conveyed textile fabric, by the conveying mode, the extruding direction of the first compression roller and the second compression roller can always keep consistent with the conveying direction of the textile fabric, the conveying resistance can be prevented, meanwhile, the textile fabric can be extruded in sequence for the residual conveying, and the extruding length is uniform at each time, can not be omitted again, the extrusion process is more careful and compact, and then is favorable to promoting carding efficiency and carding quality.
3. The utility model discloses a design it has the binding tape all to establish the cover on the outer wall on the circumferencial direction of first compression roller and second compression roller, and the cover is equipped with the gag lever post between the one end outer wall that adjusting bolt was kept away from to first compression roller and U type frame, when first compression roller and second compression roller rotate and comb textile fabric, and the binding tape glues away impurities such as the dust cotton wool on textile fabric surface, plays the cleaning action to be favorable to promoting textile fabric's the outgoing quality.
4. The utility model discloses a design roll adjustment subassembly, adjusting bolt promptly, elevator and two gag lever posts, textile fabric's thickness has the difference, when the interval of first compression roller and second compression roller is adjusted to needs, through artifical rotatory adjusting bolt, because elevator and adjusting bolt threaded connection, adjusting bolt is articulated with two supporting shoes, again because the both ends of every guide bar rotate with two supporting shoes respectively and be connected, elevator and first compression roller fixed connection, therefore drive the lift of first compression roller, thereby adjust the interval of first compression roller and second compression roller, satisfy the carding requirement of the textile fabric of different thickness.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments of the present invention are briefly described below.
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
fig. 3 is a schematic perspective view of the second embodiment of the present invention;
FIG. 4 is an enlarged view of FIG. 3 at B;
fig. 5 is a front view of the present invention;
FIG. 6 is an enlarged view at C of FIG. 5;
fig. 7 is a schematic perspective view of the first compression roller and the second compression roller of the present invention;
in the figure: the automatic carding machine comprises a base 1, a controller 2, a winding mechanism 3, a carding mechanism 4, an unwinding roller 5, a winding assembly 6, a first pressing roller 7, a second pressing roller 8, a sliding assembly 9, a distance adjusting assembly 10, a stepping motor 11, a connecting rod 12, a swing rod 13, a U-shaped frame 14, a sliding block 15, a sliding strip 16, a winding roller 17, a driving motor 18, a driving wheel 19, a driven wheel 20, a belt 21, an adjusting bolt 22, a lifting block 23, a limiting rod 24, an adhesive tape 25, a position sensor 26, a metal induction column 27, an anti-falling sleeve 28 and a backing plate 29.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 7, the textile fabric quick carding device comprises a base 1, wherein the base 1 is horizontally arranged, the textile fabric quick carding device further comprises a controller 2, a winding mechanism 3 and a carding mechanism 4, the controller 2 is fixedly arranged at the top of the base 1, the winding mechanism 3 is arranged at the top of the base 1 and used for winding carded textile fabrics, the winding mechanism 3 comprises an unwinding roller 5 and a winding assembly 6, the unwinding roller 5 is arranged at one end of the top of the base 1, the winding assembly 6 is arranged at the other end of the top of the base 1, the carding mechanism 4 is arranged at the top of the base 1 and used for carding textile fabrics, the carding mechanism 4 comprises a first pressing roller 7, a second pressing roller 8, a sliding assembly 9 and a distance adjusting assembly 10, the sliding assembly 9 is arranged at the top of the base 1, the first pressing roller 7 and the second pressing roller 8 are rotatably arranged at the top of the sliding assembly 9, the roll adjustment assembly 10 is arranged between the first compression roller 7 and the second compression roller 8, and the sliding assembly 9, the winding assembly 6 and the controller 2 are electrically connected.
The sliding assembly 9 comprises a stepping motor 11, a connecting rod 12, a swing rod 13 and a U-shaped frame 14, the stepping motor 11 is fixedly arranged at the top of the base 1, the connecting rod 12 is sleeved at the output end of the stepping motor, the swing rod 13 is hinged at the top of the base 1, one end of the connecting rod 12, which is far away from the stepping motor 11, is hinged with a sliding block 15, the sliding block 15 is in sliding connection with the swing rod 13, the top of the base 1 is symmetrically provided with two guide rods, the U-shaped frame 14 is arranged on the outer walls of the two guide rods in a sliding manner through two first linear bearings, the bottom of the U-shaped frame 14 is fixedly provided with a sliding chute, a sliding strip 16 is arranged in the sliding chute in a sliding manner, the sliding strip 16 is hinged with one end of the swing rod 13, which is far away from the base 1, the stepping motor 11 is electrically connected with the controller 2, and the stepping motor 11 is started through the controller 2 when the textile fabric is unreeled, so as to drive the connecting rod 12 on the output end of the textile fabric to rotate, because pendulum rod 13 is articulated with base 1, the one end that step motor 11 was kept away from to connecting rod 12 is articulated with slider 15, therefore drive pendulum rod 13 clockwise, again because draw runner 16 is articulated with the other end of pendulum rod 13, draw runner 16 and spout sliding connection, spout and U type frame 14 fixed connection, U type frame 14 and base 1 sliding connection, and then drive U type frame 14 through the elevating power of draw runner 16 and slide to the one end that is close to wind-up roll 17, extrude the surface of textile fabric through first compression roller 7 and second compression roller 8, on the one hand can be more level and more smooth with its surface extrusion, guarantee that the rolling is smooth, on the other hand can be inseparabler with textile fabric's texture pressure, promote its quality.
The winding assembly 6 comprises a winding roller 17, a driving motor 18, a driving wheel 19, a driven wheel 20 and a belt 21, two support plates are symmetrically arranged at the top of the base 1, the winding roller 17 is sleeved between the two support plates, the driving motor 18 is fixedly arranged on the outer wall of one of the support plates, the driving wheel 19 is sleeved on the output end of the driving wheel 19, the driven wheel 20 is sleeved on the outer wall of the winding roller 17, the belt 21 is sleeved between the driving wheel 19 and the driven wheel 20, the driving motor 18 is electrically connected with the controller 2, when the other end of the textile fabric passes through the space between the first compression roller 7 and the second compression roller 8, the free end of the textile fabric is wound on the outer wall of the winding roller 17, then the driving motor 18 is started through the controller 2, so that the driving wheel 19 on the output end of the textile fabric rotates, and the driving wheel 19 and the winding roller 17 are coaxial due to the driven wheel 20 and the belt 21, the driving wheel 19 and the driven wheel 20 are sleeved through the belt 21, therefore, the winding roller 17 is driven to rotate, and the textile fabric on the unwinding roller 5 is driven to unwind.
The distance adjusting component 10 comprises an adjusting bolt 22, a lifting block 23 and two limiting rods 24, wherein the lifting block 23 is fixedly arranged at one end of the first press roll 7, the lifting block 23 is in sliding connection with the U-shaped frame 14, the outer wall of the U-shaped frame 14 is symmetrically provided with two supporting blocks, the adjusting bolt 22 is hinged between the two supporting blocks, the adjusting bolt 22 is in threaded connection with the lifting block 23, the two limiting rods 24 are symmetrically arranged between the two supporting blocks, the thickness of the textile fabric is different, when the distance between the first press roll 7 and the second press roll 8 needs to be adjusted, the adjusting bolt 22 is manually rotated, because the lifting block 23 is in threaded connection with the adjusting bolt 22, the adjusting bolt 22 is in threaded connection with the two hinged supporting blocks, and because the two ends of each guide rod are respectively in rotating connection with the two supporting blocks, the lifting block 23 is fixedly connected with the first press roll 7, so as to drive the first press roll 7 to lift, therefore, the distance between the first compression roller 7 and the second compression roller 8 is adjusted, and the carding requirements of textile fabrics with different thicknesses are met.
The cover all has sticky tape 25 on the outer wall of first compression roller 7 and the circumferencial direction of second compression roller 8, and the cover is equipped with gag lever post 24 between the one end outer wall that adjusting bolt 22 was kept away from to first compression roller 7 and U type frame 14, and when first compression roller 7 rotated and combed textile fabric with second compression roller 8, sticky tape 25 glued away the impurity such as dust cotton fibre on textile fabric surface, played the cleaning action to be favorable to promoting textile fabric's outgoing of quality.
A position sensor 26 is fixedly arranged on the outer wall of one end of the U-shaped frame 14, a metal induction column 27 is fixedly arranged at the top of the base 1 through a support rod, the position sensor 26 is consistent with the axis of the metal induction column 27, the position sensor 26 is electrically connected with the controller 2, when the U-shaped frame 14 slides to the limit position close to one end of the winding roller 17, the position sensor 26 detects that the metal induction column 27 is close to the metal induction column 27, so that the driving motor 18 is powered off, the winding of the textile fabric is stopped, when the U-shaped frame 14 slides to the initial state, the position sensor 26 detects that the metal induction column 27 leaves, the signal is transmitted to the controller 2, then the controller 2 starts the driving motor 18 to drive the textile fabric to continue to be conveyed forwards, the first press roller 7 and the second press roller 8 repeatedly operate last time to press the newly conveyed textile fabric, and through the conveying mode, not only can make the extrusion direction of first compression roller 7 and second compression roller 8 remain throughout unanimous with textile fabric's direction of delivery, prevent to cause the transport resistance, can carry simultaneously and textile fabric extrudees in proper order to the surplus, and extrusion length is even unanimous at every turn, can not omit once more, and extrusion process is meticulous inseparable more, and then is favorable to promoting carding efficiency and carding quality.
One end of the unwinding roller 5 is provided with a jack, the anti-falling sleeves 28 are inserted in the jack in a staggered mode, when the textile fabric is carded, the textile fabric is firstly sleeved on the outer wall of the unwinding roller 5 in a rolling mode, then the anti-falling sleeves 28 are inserted into the jack, the textile fabric is abutted, and the textile fabric is prevented from falling off when rotating.
The top of base 1 is that the symmetry is provided with two backing plates 29, and two backing plates 29 are located the both ends of U type frame 14, then pass textile fabric's the other end between first compression roller 7 and the second compression roller 8, and two backing plates 29 play the effect that supports textile fabric both ends, therefore can guarantee textile fabric and be in the horizontality when combing, guarantee to comb going on of work rapid stabilization.
The utility model discloses a theory of operation: when the textile fabric is combed, the textile fabric is firstly sleeved on the outer wall of the unwinding roller 5 in a rolling mode, then the anti-falling sleeve 28 is inserted into the jack to abut against the textile fabric and prevent the textile fabric from falling off when rotating, then the other end of the textile fabric penetrates through the space between the first compression roller 7 and the second compression roller 8, and the two base plates 29 play a role in supporting two ends of the textile fabric, so that the textile fabric can be guaranteed to be in a horizontal state when being combed, and the quick and stable performance of the combing work is guaranteed.
After the other end of the textile fabric passes through the space between the first compression roller 7 and the second compression roller 8, the free end of the textile fabric is wound on the outer wall of the winding roller 17, then the driving motor 18 is started through the controller 2, so that the driving wheel 19 on the output end of the textile fabric rotates, and as the driven wheel 20 is coaxial with the winding roller 17, the driving wheel 19 and the driven wheel 20 are sleeved through the belt 21, the winding roller 17 is driven to rotate, and the textile fabric on the unwinding roller 5 is driven to unwind.
When textile fabric unreels, through controller 2 start step motor 11, thereby drive connecting rod 12 on its output rotatory, because pendulum rod 13 is articulated with base 1, the one end that step motor 11 was kept away from to connecting rod 12 is articulated with slider 15, therefore drive pendulum rod 13 clockwise rotation, again because the draw runner 16 is articulated with the other end of pendulum rod 13, draw runner 16 and spout sliding connection, spout and U type frame 14 fixed connection, U type frame 14 and base 1 sliding connection, and then drive U type frame 14 through the elevating power of draw runner 16 and slide to the one end that is close to wind-up roll 17, extrude the surface of textile fabric through first compression roller 7 and second compression roller 8, can be more level and more smooth with its surface extrusion on the one hand, guarantee that the rolling is smooth, on the other hand can be inseparabler with textile fabric's texture pressure, promote its quality.
When the U-shaped frame 14 slides to the limit position close to one end of the winding roller 17, the position sensor 26 detects that the U-shaped frame is close to the metal induction column 27, so that the driving motor 18 is powered off, the winding of the textile fabric is stopped, when the U-shaped frame 14 slides to the initial state, the position sensor 26 detects that the metal induction column 27 leaves, the signal is transmitted to the controller 2, then the controller 2 starts the driving motor 18 to drive the textile fabric to continue to be conveyed forwards, the first pressing roller 7 and the second pressing roller 8 repeat the last operation to extrude the newly conveyed textile fabric, through the conveying mode, the extruding directions of the first pressing roller 7 and the second pressing roller 8 can be always consistent with the conveying direction of the textile fabric, the conveying resistance is prevented from being caused, meanwhile, the remaining conveyed textile fabric can be sequentially extruded, and the extruding lengths are uniform each time, can not be omitted again, the extrusion process is more careful and compact, and then is favorable to promoting carding efficiency and carding quality.
When first compression roller 7 and second compression roller 8 rotate and comb textile fabric, the sticky tape 25 glues away the impurity such as dust cotton fibre on textile fabric surface, plays the cleaning action to be favorable to promoting textile fabric's the quality of dispatching from the factory.
Textile fabric's thickness has the difference, when the interval of first compression roller 7 and second compression roller 8 is adjusted to needs, through artifical rotatory adjusting bolt 22, because elevator 23 and adjusting bolt 22 threaded connection, adjusting bolt 22 is articulated with two supporting shoes, again because the both ends of every guide bar rotate with two supporting shoes respectively and are connected, elevator 23 and first compression roller 7 fixed connection, therefore drive the lift of first compression roller 7, thereby adjust the interval of first compression roller 7 and second compression roller 8, satisfy the carding requirement of the textile fabric of different thickness.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120590920.9U CN214782677U (en) | 2021-03-23 | 2021-03-23 | Quick carding equipment of textile fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120590920.9U CN214782677U (en) | 2021-03-23 | 2021-03-23 | Quick carding equipment of textile fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214782677U true CN214782677U (en) | 2021-11-19 |
Family
ID=78666561
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120590920.9U Expired - Fee Related CN214782677U (en) | 2021-03-23 | 2021-03-23 | Quick carding equipment of textile fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214782677U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115058835A (en) * | 2022-07-28 | 2022-09-16 | 大冶刘小红刺绣艺术文化有限公司 | Embroidery method using cloud silk paper as backing material and stretching frame thereof |
| CN118745646A (en) * | 2024-08-21 | 2024-10-08 | 江苏逸彩纺织科技有限公司 | A wrinkle removal and flattening device for antibacterial silk fabric |
-
2021
- 2021-03-23 CN CN202120590920.9U patent/CN214782677U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115058835A (en) * | 2022-07-28 | 2022-09-16 | 大冶刘小红刺绣艺术文化有限公司 | Embroidery method using cloud silk paper as backing material and stretching frame thereof |
| CN118745646A (en) * | 2024-08-21 | 2024-10-08 | 江苏逸彩纺织科技有限公司 | A wrinkle removal and flattening device for antibacterial silk fabric |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211119 |