CN214767946U - Aluminum product leveling device - Google Patents

Aluminum product leveling device Download PDF

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Publication number
CN214767946U
CN214767946U CN202121129846.7U CN202121129846U CN214767946U CN 214767946 U CN214767946 U CN 214767946U CN 202121129846 U CN202121129846 U CN 202121129846U CN 214767946 U CN214767946 U CN 214767946U
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China
Prior art keywords
cylinder
plate
roller
leveling
aluminum
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CN202121129846.7U
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Chinese (zh)
Inventor
刘亚林
柳荣辉
吉立锋
曹德澄
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Chengdu Xingraphics Co ltd
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Chengdu Xingraphics Co ltd
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Abstract

The utility model relates to an aluminum product processing equipment technical field, an aluminum product leveling device, including the frame, still include the cylinder, fix fixed roller set in the frame, by the basic lift roller set that cylinder drive can relatively fix the roller set and go up and down in vertical direction, the cylinder contains cylinder body and piston, and the relative cylinder body of piston removes along vertical direction, the overhanging free end of piston is located the vertical top of cylinder body, the overhanging free end and the basic lift roller set fixed connection of piston, and when piston motion to short range, basic lift roller set is close to fixed roller set, and its interval forms the aluminum product levelling space. This leveling device is leveling the during operation, and the cylinder drives basic lift roller set at first and keeps away from fixed roller set, and aluminum plate passes through between fixed roller set and the lift roller set, and under the drive of cylinder, the drop of lift roller set, the lift roller set exerts pressure on the aluminum product for panel obtains the levelling.

Description

Aluminum product leveling device
Technical Field
The utility model relates to an aluminum product processing equipment technical field further relates to an aluminum product levelling device.
Background
The leveler is a common device used in plate processing, and the setting of the leveler is mainly determined by the thickness, material and requirements of the strip to be leveled. The thicker the material, the better the structural rigidity, the fewer the number of rolls, the larger the roll diameter, the higher the power and vice versa. The leveler is mainly used for correcting various specifications of plates and cutting the plates into blocks. The machine is suitable for leveling various cold and hot rolled plates. Because the operation is convenient and simple, the application range of the method is spread over multiple industries such as machinery, metallurgy, building materials, chemical industry, electronics, electric power, light industry and the like, and particularly in the industries such as shipbuilding, locomotive vehicles, boiler bridges, metal structure factories and the like, the method becomes an indispensable necessary product in production. The leveler required for leveling aluminum materials of different thicknesses is also typically different.
SUMMERY OF THE UTILITY MODEL
Therefore, the utility model provides an aluminum product levelling device can realize adjusting different thickness aluminium sheet roughness, has higher reliability simultaneously. The scheme solves the problems by the following technical scheme:
the utility model provides an aluminum product leveling device, includes the frame, still includes the cylinder, fixes fixed roller set in the frame, can fix the basic lift roller set that the roller set goes up and down in vertical direction relatively by the cylinder drive, the cylinder contains cylinder body and piston, and the piston moves along vertical direction relatively to the cylinder body, the overhanging free end of piston is located the vertical top of cylinder body, and the overhanging free end and the basic lift roller set fixed connection of piston, when the piston moves to short range, basic lift roller set is close to fixed roller set, and its interval forms the aluminum product and smoothes the space.
As described above, the present application provides an aluminum leveling device. This device contains fixed roller set, basic lift roller set, and fixed roller set is kept away from to basic lift roller set under the effect of cylinder, and under the effect of the self gravity that cylinder pressure and basic lift roller set received, basic lift roller set is close to fixed roller set, and the interval forms the leveling aluminum product space between basic lift roller set and the fixed roller set. Because basic lifting roller set can go up and down, the aluminum product levelling space also can change thereupon, and this levelling device can adjust the aluminum plate just roughness of different thickness. This leveling device is leveling the during operation, and the cylinder drives basic lift roller set at first and keeps away from fixed roller set, and aluminum plate passes through between fixed roller set and the lift roller set, and under the drive of cylinder, the drop of lift roller set, the lift roller set exerts pressure on the aluminum product for panel obtains the levelling. In the prior art, an automated slab leveler is proposed, for example, in utility model application No. CN 202021874503.9. The up and down movement of the upper roller is also driven by the cylinder. Compared with the prior art, the cylinder of the leveling device has the advantages that the extending free end of the piston is located vertically above the cylinder body, and the extending free end of the piston is fixedly connected with the basic lifting roller set. Therefore, compared with the arrangement mode that the extending free end of the piston is located vertically below the cylinder body, the piston and the cylinder body of the cylinder in the application are mostly in a compressed state, the load which can be borne by the cylinder in the compressed state is larger, and the reliability is higher. In addition, the existing leveling device also adopts a lifting motor to drive a basic lifting roller to perform lifting motion, and the lower pressing amount is not accurate due to frequent up-down micro-movement of the basic lifting leveling roller group at the upper part. Misalignment of the amount of depression caused by such play can result in serious widespread quality defects. The relative motion between the transmission structures is easy to generate errors due to the conditions of abrasion, failure and the like. In this application, select by the cylinder to the direct output elevating movement of basic lifting roller set, drive mechanism is few, and control is more reliable.
The further technical scheme is as follows:
the extending free end of the piston is fixedly connected with an L-shaped plate provided with a horizontal plate and a vertical plate, the extending free end of the piston is fixedly connected with the horizontal plate, and the vertical plate is fixedly connected with the basic lifting roller set. In this technical characteristic, the horizontal plate of L shaped plate is fixed with the overhanging free end of piston, and the horizontal plate extends to the cylinder outside in the horizontal plane, and vertical board can be fixed at the tip of horizontal plate, can not take place geometric interference between with the cylinder when making it extend to connect basic lifting roller set.
The number of the cylinders is more than two, and the L-shaped plates fixedly connected with different cylinders are respectively provided with an infrared emitter and an infrared receiver so as to monitor the consistency of movement between different cylinders. In the technical characteristics, the plurality of cylinders complete the lifting movement of the basic lifting roller group together, so that the stability of the lifting movement is facilitated, and the load born by each cylinder independently can be reduced. Infrared emitter and infrared receiver locate respectively different cylinders connect the L shaped plate on, because the L shaped plate is fixed with the piston of cylinder, fixed with basic lifting roller set, consequently install infrared emitter and infrared receiver on the L shaped plate and also can go up and down jointly thereupon, infrared emitter and infrared receiver can detect out whether synchronous of the elevating movement of different cylinder outputs.
The cylinder bottom is fixedly provided with a cylinder supporting plate, and the cylinder supporting plate is installed on the rack through a height adjusting device.
In order to realize the adjustment of the height of the air cylinder, the height adjusting device comprises a bolt, a fixed plate fixedly connected with the frame and a sliding plate fixedly connected with the air cylinder supporting plate, a sliding groove is formed in the fixed plate, the sliding plate is slidably connected with the fixed plate through the sliding groove, a plurality of sliding plate fixing holes are formed in the sliding plate at intervals along the vertical direction, a plurality of fixed plate fixing holes are formed in the fixed plate at intervals along the vertical direction, and the bolt penetrates through the fixed plate fixing holes and the sliding plate fixing holes simultaneously to fix the sliding plate relative to the fixed plate. The sliding plate is slid, and the matching of the fixed plate fixed hole and the sliding plate fixed hole is changed, so that the height of the cylinder can be adjusted.
Since in some embodiments the load on the cylinder mounted on the cylinder support plate may generate an eccentric moment on the sliding plate, the sliding slot is configured as a dovetail slot to improve the stability of the sliding plate relative to the fixed plate.
The basic lifting roller group comprises at least two leveling rollers which are arranged at intervals along the horizontal direction, and a fine adjustment lifting roller group is arranged between the adjacent leveling rollers. In practical application, the aluminum plate passes through the fine adjustment lifting roller group and is checked and fine adjusted by the fine adjustment lifting roller group.
The utility model has the advantages that:
this scheme structure scientific and reasonable, it is portable to use safety. The application provides a pair of aluminum product leveling device, this leveling device are leveling the during operation, and the cylinder at first drives basic lift roller set and keeps away from fixed roller set, and aluminum plate passes through between fixed roller set and the lift roller set, and under the drive of cylinder, the drop of lift roller set, and the pressure is exerted on the aluminum product to the lift roller set for panel obtains the levelling. The overhanging free end of the piston of the cylinder of the leveling device is positioned vertically above the cylinder body, and the overhanging free end of the piston is fixedly connected with the basic lifting roller set. Therefore, compared with the arrangement mode that the extending free end of the piston is located vertically below the cylinder body, the piston and the cylinder body of the cylinder in the application are mostly in a compressed state, the load which can be borne by the cylinder in the compressed state is larger, and the reliability is higher. In addition, in this application, select by the cylinder to directly export elevating movement to basic lifting roller set, drive mechanism is few, and control is more reliable.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
FIG. 1 is a schematic view of the whole structure of the present invention;
FIG. 2 is a schematic view of the height adjustment device of the present invention;
in the figure: 1. a frame; 2. a cylinder; 201. a cylinder body; 202. a piston; 3. fixing the roller set; 4. a basic lifting roller set; 5. an L-shaped plate; 501. a horizontal plate; 502. a vertical plate; 6. a cylinder support plate; 7. a height adjustment device; 701. a bolt; 702. a fixing plate; 703. a sliding plate; 704. a fixing hole of the fixing plate; 705. a sliding plate fixing hole; 8. finely adjusting the lifting roller set; 9. an aluminum plate.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.
Example 1
Referring to fig. 1, an aluminum leveling device comprises a frame 1, a cylinder 2, a fixed roller set 3 fixed on the frame 1, and a base lifting roller set 4 driven by the cylinder 2 and capable of lifting in a vertical direction relative to the fixed roller set 3, wherein the cylinder 2 comprises a cylinder 201 and a piston 202, the piston 202 moves in the vertical direction relative to the cylinder 201, an overhanging free end of the piston 202 is located vertically above the cylinder 201, the overhanging free end of the piston 202 is fixedly connected with the base lifting roller set 4, and when the piston 202 moves to a short distance, the base lifting roller set 4 is close to the fixed roller set 3, and an aluminum leveling space is formed therebetween.
As described above, the present application provides an aluminum leveling device. This device contains fixed roller set 3, basic lift roller set 4, and fixed roller set 3 is kept away from to basic lift roller set 4 under the effect of cylinder 2, under the effect of the self gravity that cylinder 2 pressure and basic lift roller set 4 received, and basic lift roller set 4 is close to fixed roller set 3, and the interval forms the aluminum product and smoothes the space between basic lift roller set 4 and the fixed roller set 3. This leveling device is leveling the during operation, and cylinder 2 at first drives basic lifting roller set 4 and keeps away from fixed roller set 3, and aluminum plate 9 passes through between fixed roller set 3 and the lifting roller set, and under the drive of cylinder 2, the lifting roller set descends, and the lifting roller set exerts pressure on the aluminum product for panel obtains leveling. In the prior art, an automated slab leveler is proposed, for example, in utility model application No. CN 202021874503.9. The up and down movement of the upper rollers is also driven by the cylinders 2. In contrast, the cylinder 2 of the leveling device has an extended free end of the piston 202 located vertically above the cylinder 201, and the extended free end of the piston 202 is fixedly connected to the base set of lift rollers 4. Therefore, compared with the arrangement in which the extended free end of the piston 202 is located vertically below the cylinder 201, the piston 202 and the cylinder 201 of the cylinder 2 in the present application are mostly in a compressed state, and the load that can be borne by the cylinder 2 in the compressed state is larger, and the reliability is higher. In addition, the existing leveling device also adopts a lifting motor to drive a basic lifting roller to perform lifting motion, and the lower pressing amount is not accurate due to frequent up-down micro-movement of the basic lifting leveling roller group at the upper part. Misalignment of the amount of depression caused by such play can result in serious widespread quality defects. The relative motion between the transmission structures is easy to generate errors due to the conditions of abrasion, failure and the like. In this application, select by cylinder 2 to directly export elevating movement to basic lifting roller set 4, drive mechanism is few, and control is more reliable.
Example 2
As shown in fig. 1-2, the present embodiment is further defined on the basis of embodiment 1:
the extended free end of the piston 202 is fixedly connected with an L-shaped plate 5 provided with a horizontal plate 501 and a vertical plate 502, the extended free end of the piston 202 is fixedly connected with the horizontal plate 501, and the vertical plate 502 is fixedly connected with the basic lifting roller group 4. In the technical feature, the horizontal plate 501 of the L-shaped plate 5 is fixed to the free end of the piston 202, the horizontal plate 501 extends to the outside of the cylinder 2 in the horizontal plane, and the vertical plate 502 can be fixed to the end of the horizontal plate 501, so that it does not geometrically interfere with the cylinder 2 when it is extended to connect with the basic lifting roller set 4.
The number of the cylinders 2 is more than two, and the L-shaped plates 5 fixedly connected with different cylinders 2 are respectively provided with an infrared emitter and an infrared receiver so as to monitor the consistency of movement between different cylinders 2. In the technical characteristics, the plurality of cylinders 2 complete the lifting movement of the basic lifting roller group 4 together, which is beneficial to the stability of the lifting movement and can also reduce the load born by each cylinder 2 independently. The infrared emitter and the infrared receiver are respectively arranged on the L-shaped plates 5 connected with different cylinders 2, and the L-shaped plates 5 are fixed with the pistons 202 of the cylinders 2 and the basic lifting roller group 4, so that the infrared emitter and the infrared receiver arranged on the L-shaped plates 5 can lift together, and the infrared emitter and the infrared receiver can detect whether the lifting motion output by different cylinders 2 is synchronous or not.
The bottom of the cylinder 2 is fixedly provided with a cylinder support plate 6, and the cylinder support plate 6 is installed on the frame 1 through a height adjusting device 7.
In order to adjust the height of the cylinder 2, the height adjusting device 7 includes a bolt 701, a fixed plate 702 fixedly connected to the frame 1, and a sliding plate 703 fixedly connected to the cylinder support plate 6, the fixed plate 702 is provided with a sliding slot, the sliding plate 703 is slidably connected to the fixed plate 702 through the sliding slot, a plurality of sliding plate fixing holes 705 are formed in the sliding plate 703 at intervals along the vertical direction, a plurality of fixed plate fixing holes 704 are formed in the fixed plate 702 at intervals along the vertical direction, and the bolt 701 simultaneously penetrates through the fixed plate fixing holes 704 and the sliding plate fixing holes 705 to complete the fixing of the sliding plate 703 relative to the fixed plate 702. The height of the cylinder 2 can be adjusted by sliding the sliding plate 703 and changing the fitting of the fixed plate fixing holes 704 and the sliding plate fixing holes 705.
Since in some embodiments the load on the cylinder 2 mounted on the cylinder support plate 6 will generate an eccentric moment on the sliding plate 703, the sliding grooves are dovetail grooves for improving the stability of the sliding plate 703 relative to the fixed plate 702.
The basic lifting roller group 4 comprises at least two leveling rollers which are arranged at intervals along the horizontal direction, and a fine adjustment lifting roller group 8 is arranged between the adjacent leveling rollers. In practical application, the aluminum plate 9 passes through the fine adjustment lifting roller group 8 and is subjected to checking and fine adjustment of the fine adjustment lifting roller group 8.
The above is the preferred embodiment of the present invention, and the technical personnel in the field of the present invention can also change and modify the above embodiment, therefore, the present invention is not limited to the above specific embodiment, and any obvious improvement, replacement or deformation made by the technical personnel in the field on the basis of the present invention all belong to the protection scope of the present invention.

Claims (7)

1. The aluminum leveling device comprises a rack (1) and is characterized by further comprising a cylinder (2), a fixed roller set (3) fixed on the rack (1), and a basic lifting roller set (4) driven by the cylinder (2) and capable of lifting in the vertical direction relative to the fixed roller set (3), wherein the cylinder (2) comprises a cylinder body (201) and a piston (202), the piston (202) moves in the vertical direction relative to the cylinder body (201), the extending free end of the piston (202) is located vertically above the cylinder body (201), the extending free end of the piston (202) is fixedly connected with the basic lifting roller set (4), and when the piston (202) moves to a short range, the basic lifting roller set (4) is close to the fixed roller set (3), and aluminum leveling spaces are formed among the basic lifting roller set (4).
2. An aluminum leveling device as recited in claim 1 wherein the extended free end of the piston (202) is fixedly connected to an L-shaped plate (5) having a horizontal plate (501) and a vertical plate (502), the extended free end of the piston (202) being fixedly connected to the horizontal plate (501) and the vertical plate (502) being fixedly connected to the base set of lift rollers (4).
3. An aluminum leveling device as defined in claim 2 wherein the number of cylinders (2) is greater than two and the L-shaped plates (5) to which different cylinders (2) are fixedly connected are respectively provided with an infrared emitter and an infrared receiver to monitor the consistency of movement between different cylinders (2).
4. An aluminum leveling device as recited in claim 1, characterized in that a cylinder support plate (6) is fixedly provided at the bottom of the cylinder (2), and the cylinder support plate (6) is mounted on the frame (1) by a height adjusting device (7).
5. The aluminum material leveling device according to claim 4, wherein the height adjusting device (7) comprises a bolt (701), a fixed plate (702) fixedly connected with the frame (1), and a sliding plate (703) fixedly connected with the cylinder support plate (6), the fixed plate (702) is provided with a sliding slot, the sliding plate (703) is slidably connected with the fixed plate (702) through the sliding slot, the sliding plate (703) is provided with a plurality of sliding plate fixing holes (705) at intervals along a vertical direction, the fixed plate (702) is provided with a plurality of fixed plate fixing holes (704) at intervals along the vertical direction, and the bolt (701) simultaneously penetrates through the fixed plate fixing holes (704) and the sliding plate fixing holes (705) to complete the fixation of the sliding plate (703) relative to the fixed plate (702).
6. An aluminum leveling device as recited in claim 5 wherein the runner is a dovetail.
7. An aluminum leveling apparatus as recited in claim 1, wherein the base set of lift rollers (4) comprises at least two leveling rollers spaced apart in a horizontal direction, and a set of fine adjustment lift rollers (8) are disposed between adjacent leveling rollers.
CN202121129846.7U 2021-05-25 2021-05-25 Aluminum product leveling device Active CN214767946U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121129846.7U CN214767946U (en) 2021-05-25 2021-05-25 Aluminum product leveling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121129846.7U CN214767946U (en) 2021-05-25 2021-05-25 Aluminum product leveling device

Publications (1)

Publication Number Publication Date
CN214767946U true CN214767946U (en) 2021-11-19

Family

ID=78697310

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121129846.7U Active CN214767946U (en) 2021-05-25 2021-05-25 Aluminum product leveling device

Country Status (1)

Country Link
CN (1) CN214767946U (en)

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