CN214766969U

CN214766969U - Deslagging system for sugar manufacturing workshop

Info

Publication number: CN214766969U
Application number: CN202120857051.1U
Authority: CN
Inventors: 刘雨墨; 齐立臣; 刘琳; 侯宪邦; 李跃伟
Original assignee: Cofco Sugar Industry Liaoning Co ltd
Current assignee: Cofco Sugar Industry Liaoning Co ltd
Priority date: 2021-04-25
Filing date: 2021-04-25
Publication date: 2021-11-19
Anticipated expiration: 2031-04-25

Abstract

The utility model discloses a deslagging system for sugar manufacturing workshop. The utility model provides a deslagging system for sugar manufacturing workshop, include: the device comprises a mixing tank, a mesh belt slag remover and a vibrating screen device; a baffle is arranged on the inner wall of the mixing tank, and a first deslagging collecting box is arranged below the other end of the mesh belt deslagging machine; the outer wall of mixing tank is provided with the feed inlet, and the feed inlet is connected with the inlet pipe, shakes the one end top of sieve device and is provided with the liquid inlet port, and the inlet pipe is connected with the liquid inlet port, shakes the inside of sieve device and is provided with upper screen cloth and lower floor's screen cloth, shakes one side of sieve device and is provided with upper screen cloth discharge gate and lower floor's screen cloth discharge gate, shakes the bottom of sieve device and is provided with the material export. The material is got rid of large-scale easy winding rubbish such as billet, silk bag through the guipure slagging-off machine earlier, and the rethread shakes upper screen cloth and the lower floor screen cloth of sieve device and gets rid of little silk bag and fibre respectively, avoids fibre, billet, bag silk etc. to easily producing the circumstances such as jam, damage, winding in the raw sugar course of working.

Description

Deslagging system for sugar manufacturing workshop

Technical Field

The utility model relates to a sugaring technical field, concretely relates to sugaring workshop deslagging system.

Background

In the process of processing the raw sugar, because the raw sugar has different varieties, different transportation methods and different storage and transportation modes, the property change and the impurity increase of the raw sugar are easily caused in the time change process. Under the condition that the sugarcane fibers in the raw sugar are more, impurities cannot be removed, and production equipment can be influenced after the raw sugar is used for a long time. White sugar can be seriously solidified by being transported by sea or passing through an area with large environmental temperature difference and large humidity change, and the sugar bag can be directly damaged by manual bag cutting or a hook machine in a warehouse. The storage and transportation mode of a certain kind of sugar is that the sugar is packaged in a common warehouse, and serious plate formation can occur after long time, the sugar is blocked in the bag and can not fall out, or the sugar becomes sticky. In the warehouse, the sugar bags are also directly damaged by manual bag cutting or a hook machine, so that bag threads, wood, inner films and the like are mixed with the raw sugar in the process, and the processing of the raw sugar is greatly influenced. The raw sugar processing part adopts the raw materials of the national sugar storage, and faults such as equipment blockage, stirring winding and the like frequently occur in the process of processing the national sugar storage. The slag removal technology of the existing sugar manufacturing workshop has poor slag removal effect on sugarcane fibers and large blocks of blocking objects, equipment is easy to block, and shutdown risk and maintenance time are increased. Therefore, there is a need to provide a sugar manufacturing plant deslagging system to solve the above problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a deslagging system for sugar manufacturing workshop to solve the problem that current deslagging mode of sugar manufacturing workshop is not good to sugarcane fibre and bold plug slagging-off effect.

The utility model provides a deslagging system for sugar manufacturing workshop, include: the device comprises a mixing tank, a mesh belt slag remover and a vibrating screen device;

the inner wall of the mixing tank is provided with a baffle plate, the baffle plate is arranged in parallel with the bottom surface of the mixing tank, one end of the mesh belt slag remover is positioned on the upper surface of the baffle plate, the other end of the mesh belt slag remover is higher than the baffle plate, and a first slag removal collecting box is arranged below the other end of the mesh belt slag remover; the outer wall of mixing tank is provided with the feed inlet in baffle top region, the feed inlet is connected with the inlet pipe, the one end top of sieving the device that shakes is provided with the liquid inlet port, the inlet pipe with the liquid inlet port is connected, the inside of sieving the device that shakes is provided with upper screen cloth and lower floor's screen cloth from top to bottom, the one side of sieving the device that shakes is provided with the upper screen cloth discharge gate with the regional intercommunication in upper screen cloth top, the one side of sieving the device that shakes still be provided with upper screen cloth and the lower floor screen cloth between regional intercommunication lower floor's screen cloth discharge gate, the bottom of sieving the device that shakes is provided with the material export.

Further, guipure slagging-off machine includes two parallel arrangement's curb plate, rotate the first pivot of connecting one end between two curb plates, rotate the second pivot of connecting the other end between two curb plates, set up in the motor of curb plate one side and with the speed reducer that motor drive is connected, the speed reducer with the transmission of second pivot is connected, the second pivot with first pivot external connection has the slagging-off guipure that is located between two curb plates.

Further, a sealing silica gel plate is arranged in a connecting area of the vibrating screen device and the feeding pipe.

Furthermore, one side of the vibrating screen device is provided with a screen mounting opening, and the screen mounting opening is positioned at one end of the upper screen and one end of the lower screen.

Furthermore, a second slag removal collection box is arranged below the discharge port of the upper-layer screen and the discharge port of the lower-layer screen, and a material collection box is arranged below the material outlet.

The utility model discloses following beneficial effect has: the utility model provides a pair of deslagging system between sugar manufacturing, be provided with mixing tank, guipure slagging-off machine and sieving mechanism shakes, the former sugar material is got rid of large-scale easy winding rubbish such as billet, silk bag through the guipure slagging-off machine earlier, and the rethread shakes the upper screen cloth of sieving mechanism and lower floor's screen cloth and gets rid of little silk bag and fibre respectively, avoids fibre, billet, bag silk etc. to easily produce the circumstances such as jam, damage, winding in the former sugar course of working to improve the syrup quality.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is the utility model provides an overall structure schematic diagram of sugar manufacturing workshop deslagging system.

Fig. 2 is the utility model provides a sieving mechanism schematic diagram that shakes of sugar manufacturing workshop deslagging system.

Fig. 3 is the utility model provides a horizontal angle steel fixed bolster schematic structure of sugar manufacturing workshop deslagging system.

Fig. 4 is the utility model provides a material of sugar manufacturing workshop deslagging system walks the digraph.

Illustration of the drawings: 1-a mixing tank; 2-a baffle plate; 3-mesh belt slag remover; 4-a first deslagging collecting box; 5-a feed inlet; 6-feeding pipe; 7-vibrating screen device; 8-sealing a silica gel plate; 9-screen mounting port; 10-upper screen mesh; 11-lower screen mesh; 12-discharge hole of upper screen; 13-lower screen discharge port; 14-material outlet; 15-a second deslagging collecting box; 16-material collection box.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments. It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, the thicknesses of layers and regions are exaggerated for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.

Referring to fig. 1 to 3, an embodiment of the present invention provides a deslagging system for a sugar manufacturing workshop, including: mixing tank 1, guipure slagging-off machine 3 and sieving mechanism 7 shake.

Wherein, mixing tank 1 is arranged in dissolving the stirring with former sugar solid and impurity are whole to be mixed, and the inner wall of mixing tank 1 is provided with baffle 2,

baffle

2 and 1 bottom surface parallel arrangement of mixing tank, and baffle 2 is arranged in blockking the liquid in the mixing tank 1, makes the mixed liquid can only pass through in the reentrant inlet pipe 6 behind the guipure slagging-off machine 3. One end of the mesh belt slag remover 3 is positioned on the upper surface of the baffle 2, the other end of the mesh belt slag remover 3 is higher than the baffle 2, and the mesh belt slag remover 3 can fish out large impurities below the liquid level. And a first deslagging collecting box 4 is arranged below the other end of the mesh belt deslagging machine 3 and used for collecting impurities and transporting the impurities to a specified place.

The outer wall of mixing tank 1 is provided with feed inlet 5 in baffle 2 top region, and feed inlet 5 is connected with inlet pipe 6, and feed inlet 5 adopts welding inlet pipe 6 to be connected with mixing tank 1. And a liquid inlet is formed in the top of one end of the vibrating screen device 7, the feeding pipe 6 is connected with the liquid inlet, and the feeding pipe 6 is used for conveying the liquid of the primary screen to the vibrating screen device 7. The vibrating screen device 7 can vibrate sundries forwards in a vibrating mode and liquid is vibrated below the screen.

Specifically, the inside of the vibrating screen device 7 is provided with an upper screen 10 and a lower screen 11 from top to bottom, the upper screen 10 is used for removing solid small particle impurities, and the lower screen 11 is used for removing impurities such as fibers. One side of the vibrating screen device 7 is provided with an upper-layer screen discharging port 12 communicated with the area above the upper-layer screen 10, and the upper-layer screen discharging port 12 is used for shaking out small particle impurities. One side of the vibrating screen device 7 is also provided with a lower-layer screen outlet 13 which is communicated with the area between the upper-layer screen 10 and the lower-layer screen 11, the lower-layer screen outlet 13 is used for shaking out impurities such as fibers, a material outlet 14 is arranged at the bottom of the vibrating screen device 7, and materials are discharged from the material outlet 14 and enter a lower-section process after being subjected to deslagging by the mesh belt slag remover 3 and the vibrating screen device 7.

Specifically, the mesh belt slag remover 3 may include two side plates 31 arranged in parallel, a first rotating shaft 32 rotatably connected to one end between the two side plates 31, a second rotating shaft 33 rotatably connected to the other end between the two side plates 31, a motor 34 arranged on one side of the side plates 31, and a speed reducer 35 in transmission connection with the motor 34, wherein the speed reducer 35 is in transmission connection with the second rotating shaft 33, and the second rotating shaft 33 and the first rotating shaft 32 are externally connected with a slag removing mesh belt located between the two side plates 31. The second rotating shaft 33 is driven to rotate by the rotation of the motor 34 through the speed reducer 35, so that the deslagging net belt is driven to rotate outside the second rotating shaft 33 and the first rotating shaft 32, and large impurities under the liquid level of the material are conveyed to the first deslagging collecting box 4 along the deslagging net belt. The width of the deslagging mesh belt is 800mm, the mesh diameter of the deslagging mesh belt is 1.0mm, the wire distance is 12mm, the pitch is 14mm, and the moving speed is 4 m/min.

Furthermore, a sealing silica gel plate 8 is arranged in a connecting area of the vibrating screen device 7 and the feeding pipe 6, and the connecting position of the feeding pipe 6 and the vibrating screen device 7 is sealed by the sealing silica gel plate 8 to prevent the materials from leaking.

Further, one side of the vibrating screen device 7 is provided with a screen mounting opening 9, the screen mounting opening 9 is positioned at one end of the upper screen 10 and the lower screen 11, and the screen mounting opening 9 can facilitate the installation and replacement of the upper screen 10 and the lower screen 11. A second deslagging collecting box 15 is arranged below the upper-layer screen discharge port 12 and the lower-layer screen discharge port 13 and used for collecting impurities discharged from the upper-layer screen discharge port 12 and the lower-layer screen discharge port 13. A material collecting box 16 is arranged below the material outlet 14 and used for collecting the materials after deslagging.

As shown in figure 4, the utility model discloses a sugaring workshop deslagging system's specific theory of operation as follows: the mixture material in the A (mixing tank 1) is fished through a slag remover, bag wires, wood and inner films are transferred to the A2 (a first slag removal and collection box 4) from the A1 direction, and finally collected from the A3 area. The materials after primary deslagging enter the vibrating screen device 7 from the direction B1 to the direction B2 through the first deslagging collecting box 4, through continuous vibration, the materials penetrate through the C2 (upper screen 10), the C3 (lower screen 11) enters the B (material collecting box 16) through the direction B3, and impurities after being filtered through the C2 (upper screen 10) and the C3 (lower screen 11) enter the C (second deslagging collecting box 15) through the C1 direction by being classified by the C4 (upper screen discharge port 12) and the C5 (lower screen discharge port 13).

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A sugar manufacturing plant deslagging system, comprising: the device comprises a mixing tank (1), a mesh belt slag remover (3) and a vibrating screen device (7);

a baffle (2) is arranged on the inner wall of the mixing tank (1), the baffle (2) is arranged in parallel with the bottom surface of the mixing tank (1), one end of the mesh belt slag remover (3) is positioned on the upper surface of the baffle (2), the other end of the mesh belt slag remover (3) is higher than the baffle (2), and a first slag removal collecting box (4) is arranged below the other end of the mesh belt slag remover (3);

the outer wall of mixing tank (1) is provided with feed inlet (5) in baffle (2) top region, feed inlet (5) are connected with inlet pipe (6), the one end top of sieving device (7) of shaking is provided with the liquid inlet port, inlet pipe (6) with the liquid inlet port is connected, the inside of sieving device (7) of shaking is provided with upper screen cloth (10) and lower floor's screen cloth (11) from top to bottom, the one side of sieving device (7) of shaking is provided with upper screen cloth discharge gate (12) with upper screen cloth (10) top region intercommunication, the one side of sieving device (7) of shaking still be provided with upper screen cloth (10) and lower floor's screen cloth discharge gate (13) of region intercommunication between screen cloth (11), the bottom of sieving device (7) of shaking is provided with material export (14).

2. The sugar manufacturing workshop deslagging system of claim 1, wherein the mesh belt deslagging machine (3) comprises two side plates (31) arranged in parallel, a first rotating shaft (32) rotatably connected to one end between the two side plates (31), a second rotating shaft (33) rotatably connected to the other end between the two side plates (31), a motor (34) arranged on one side of each side plate (31), and a speed reducer (35) in transmission connection with the motor (34), wherein the speed reducer (35) is in transmission connection with the second rotating shaft (33), and a deslagging mesh belt positioned between the two side plates (31) is connected to the outside of the second rotating shaft (33) and the first rotating shaft (32).

3. Sugar plant deslagging system according to claim 1, wherein the connection area of the vibrating screen means (7) with the feeding pipe (6) is provided with a silicone sealing plate (8).

4. Sugar plant deslagging system according to claim 1, wherein one side of said vibrating screen means (7) is provided with a screen mounting opening (9), said screen mounting opening (9) being located at one end of said upper (10) and lower (11) screens.

5. Sugar plant deslagging system according to claim 1, wherein a second deslagging collection tank (15) is provided below said upper (12) and lower (13) screen outlets, and a material collection tank (16) is provided below said material outlet (14).