CN214745011U - Acid and alkali discharge pipeline overpressure alarm device - Google Patents
Acid and alkali discharge pipeline overpressure alarm device Download PDFInfo
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- CN214745011U CN214745011U CN202120650683.0U CN202120650683U CN214745011U CN 214745011 U CN214745011 U CN 214745011U CN 202120650683 U CN202120650683 U CN 202120650683U CN 214745011 U CN214745011 U CN 214745011U
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Abstract
The utility model relates to a unload acid-base technique, specifically a unload acid-base pipeline superpressure alarm device. The utility model provides a unload the acid-base hose superpressure and lead to the problem of acid-base leakage. An acid and alkali discharge pipeline overpressure alarm device comprises an acid and alkali discharge hose; the device also comprises a left arc-shaped clamping plate, a right arc-shaped clamping plate, an upper fastening bolt, a lower fastening bolt, an upper fastening nut, a lower fastening nut, a left strain gauge type pressure sensor, a right strain gauge type pressure sensor, a correlation type photoelectric switch, an audible and visual alarm and an MSP430 type single chip microcomputer; the left arc-shaped clamping plate and the right arc-shaped clamping plate are arranged in a bilateral symmetry manner, and the inner side surfaces of the left arc-shaped clamping plate and the right arc-shaped clamping plate are matched with the outer pipe wall of the acid and alkali discharging hose; the upper edge of the left arc-shaped clamping plate is provided with a left I-shaped ear plate in an extending way; the lower edge of the left arc-shaped clamping plate is provided with a left II ear plate in an extending way; the upper edge of the right arc-shaped clamping plate is provided with a right I-shaped ear plate in an extending way; the lower edge of the right arc-shaped clamping plate extends to be provided with a right II ear plate. The utility model is suitable for a unload acid-base work.
Description
Technical Field
The utility model relates to a unload acid-base technique, specifically a unload acid-base pipeline superpressure alarm device.
Background
In the production process of a power plant, in order to ensure the normal operation of an acid-base system, concentrated acid and concentrated alkali need to be purchased regularly. After the purchased concentrated acid and concentrated alkali are transported to a power plant by an acid-alkali tank wagon, the concentrated acid and the concentrated alkali need to be discharged into an acid-alkali tank through an acid-alkali discharging hose. In the acid and alkali discharging process, if the acid and alkali discharging hose is unsmooth or blocked, the acid and alkali discharging hose is very easy to generate overpressure, so that acid and alkali are leaked, and environmental pollution and personnel injury are caused. Therefore, the acid and alkali discharge pipeline overpressure alarm device is needed to be invented to solve the problem of acid and alkali leakage caused by overpressure of the acid and alkali discharge hose.
Disclosure of Invention
The utility model discloses a solve and unload the problem that acid-base hose superpressure leads to acid-base to leak, provide an unload acid-base pipeline superpressure alarm device.
The utility model discloses an adopt following technical scheme to realize:
an acid and alkali discharge pipeline overpressure alarm device comprises an acid and alkali discharge hose; the device also comprises a left arc-shaped clamping plate, a right arc-shaped clamping plate, an upper fastening bolt, a lower fastening bolt, an upper fastening nut, a lower fastening nut, a left strain gauge type pressure sensor, a right strain gauge type pressure sensor, a correlation type photoelectric switch, an audible and visual alarm and an MSP430 type single chip microcomputer;
the left arc-shaped clamping plate and the right arc-shaped clamping plate are arranged in a bilateral symmetry manner, and the inner side surfaces of the left arc-shaped clamping plate and the right arc-shaped clamping plate are matched with the outer pipe wall of the acid and alkali discharging hose; the upper edge of the left arc-shaped clamping plate is provided with a left I-shaped ear plate in an extending way; the lower edge of the left arc-shaped clamping plate is provided with a left II ear plate in an extending way; the upper edge of the right arc-shaped clamping plate is provided with a right I-shaped ear plate in an extending way; the lower edge of the right arc-shaped clamping plate is provided with a right II ear plate in an extending way;
the upper fastening bolt simultaneously penetrates through the ear hole of the left I ear plate and the ear hole of the right I ear plate, and the head of the upper fastening bolt tightly presses the left side surface of the left I ear plate; the lower fastening bolt simultaneously penetrates through the ear hole of the left II ear plate and the ear hole of the right II ear plate, and the head of the lower fastening bolt tightly presses the left side surface of the left II ear plate; the upper fastening nut is screwed on the tail end of the upper fastening bolt and tightly presses the right side surface of the right I ear plate; the lower fastening nut is screwed on the tail end of the lower fastening bolt and tightly presses the right side surface of the right II ear plate;
the left strain gauge type pressure sensor is embedded between the inner side surface of the left arc-shaped clamping plate and the outer pipe wall of the acid and alkali discharging hose; the right strain gauge type pressure sensor is embedded between the inner side surface of the right arc-shaped clamping plate and the outer pipe wall of the acid and alkali discharging hose; the emitter of the correlation type photoelectric switch is arranged in the middle of the front end surface of the left arc-shaped clamping plate; a receiver of the correlation type photoelectric switch is arranged in the middle of the front end surface of the right arc-shaped clamping plate; the audible and visual alarm is arranged on the outer side surface of the left arc-shaped clamping plate; the MSP430 type single chip microcomputer is arranged on the front end face of the left arc-shaped clamping plate; the input end of the MSP430 type single chip microcomputer is respectively and electrically connected with the output end of the left strain gauge type pressure sensor, the output end of the right strain gauge type pressure sensor and the output end of the receiver of the correlation photoelectric switch; the output end of the MSP430 type single chip microcomputer is electrically connected with the input end of the audible and visual alarm.
When the device works, the opposite-emitting type photoelectric switch is started firstly, and the opposite-emitting type photoelectric switch detects whether fluid (concentrated acid or concentrated alkali) exists in the acid and alkali discharging hose in real time. If no fluid exists in the acid and alkali discharging hose, light emitted by the emitter of the correlation type photoelectric switch directly enters the receiver, so that the receiver outputs a high-level signal, and the MSP430 type single chip microcomputer does not work. If fluid exists in the acid and alkali discharging hose, light rays emitted by the emitter of the correlation photoelectric switch are blocked by the fluid, so that the receiver outputs a low-level signal, and the MSP430 type single chip microcomputer works. In the acid and alkali discharging process, fluid in the acid and alkali discharging hose generates pressure on the pipe wall, so that the pipe wall expands, and the pipe wall generates pressure on the left arc-shaped clamping plate and the right arc-shaped clamping plate. The left strain gauge type pressure sensor and the right strain gauge type pressure sensor measure the pressure in real time and send the measurement result to the MSP430 type single chip microcomputer in real time. The MSP430 type single chip microcomputer judges whether the acid and alkali discharge hose is in overpressure in real time according to the measurement result. If the measurement result is less than or equal to the pressure threshold value, the acid and alkali discharge hose is not overpressurized. If the measurement result is greater than the pressure threshold value, the acid and alkali discharge hose is indicated to be in overpressure, and at the moment, the MSP430 type single chip microcomputer drives the acousto-optic alarm to give an alarm, so that a worker is reminded to stop the acid and alkali discharge operation immediately.
Based on above-mentioned process, an unload acid-base pipeline superpressure alarm device through adopting brand-new structure, realized unloading the superpressure warning of acid-base hose, effectively avoided leaking because of the acid-base that unloads that acid-base hose superpressure leads to from this to environmental pollution and personnel's injury have effectively been avoided.
Further, the liquid crystal touch screen is further included; the liquid crystal touch screen is arranged on the outer side surface of the right arc-shaped clamping plate and is electrically connected with the MSP430 type single chip microcomputer in a bidirectional mode. When the pressure sensor works, the pressure threshold value can be set and modified through the liquid crystal touch screen.
The utility model discloses rational in infrastructure, design benefit have effectively solved and have unloaded the problem that acid-base hose superpressure leads to acid-base to leak, are applicable to and unload acid-base work.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic block diagram of the present invention.
In the figure: 1-acid and alkali discharging hose, 201-left arc-shaped clamping plate, 202-right arc-shaped clamping plate, 301-upper fastening bolt, 302-lower fastening bolt, 401-upper fastening nut, 402-lower fastening nut, 501-left strain gauge type pressure sensor, 502-right strain gauge type pressure sensor, 601-emitter of correlation photoelectric switch, 602-receiver of correlation photoelectric switch, 7-audible and visual alarm, 8-MSP430 type single chip microcomputer, 901-left I ear plate, 902-left II ear plate, 903-right I ear plate, 904-right II ear plate and 10-liquid crystal touch screen; the dotted lines represent light rays.
Detailed Description
An acid and alkali discharge pipeline overpressure alarm device comprises an acid and alkali discharge hose 1; the device also comprises a left arc-shaped clamping plate 201, a right arc-shaped clamping plate 202, an upper fastening bolt 301, a lower fastening bolt 302, an upper fastening nut 401, a lower fastening nut 402, a left strain gauge type pressure sensor 501, a right strain gauge type pressure sensor 502, a correlation type photoelectric switch, an audible and visual alarm 7 and an MSP430 type singlechip 8;
wherein, the left arc-shaped clamping plate 201 and the right arc-shaped clamping plate 202 are arranged in bilateral symmetry, and the inner side surfaces of the two are matched with the outer pipe wall of the acid and alkali discharging hose 1; a left I-shaped ear plate 901 extends from the upper edge of the left arc-shaped splint 201; a left II ear plate 902 extends from the lower edge of the left arc-shaped splint 201; a right I-shaped ear plate 903 extends from the upper edge of the right arc-shaped clamping plate 202; a right II ear plate 904 extends from the lower edge of the right arc-shaped clamping plate 202;
the upper fastening bolt 301 penetrates through the ear hole of the left I-shaped ear plate 901 and the ear hole of the right I-shaped ear plate 903 at the same time, and the head of the upper fastening bolt 301 is tightly pressed on the left side surface of the left I-shaped ear plate 901; the lower fastening bolt 302 penetrates through the ear hole of the left II ear plate 902 and the ear hole of the right II ear plate 904 at the same time, and the head of the lower fastening bolt 302 presses the left side surface of the left II ear plate 902; the upper fastening nut 401 is screwed on the tail end of the upper fastening bolt 301, and the upper fastening nut 401 tightly presses the right side face of the right I-shaped lug plate 903; the lower fastening nut 402 is screwed on the tail end of the lower fastening bolt 302, and the lower fastening nut 402 tightly presses the right side surface of the right II ear plate 904;
the left strain gauge type pressure sensor 501 is embedded between the inner side surface of the left arc-shaped clamping plate 201 and the outer pipe wall of the acid and alkali discharging hose 1; the right strain gauge type pressure sensor 502 is embedded between the inner side surface of the right arc-shaped clamping plate 202 and the outer pipe wall of the acid-alkali discharging hose 1; the emitter 601 of the correlation type photoelectric switch is arranged in the middle of the front end face of the left arc-shaped clamping plate 201; the receiver 602 of the correlation type photoelectric switch is arranged in the middle of the front end surface of the right arc-shaped clamping plate 202; the audible and visual alarm 7 is arranged on the outer side surface of the left arc-shaped splint 201; the MSP430 type single chip microcomputer 8 is arranged on the front end face of the left arc-shaped clamping plate 201; the input end of the MSP430 type single chip microcomputer 8 is respectively and electrically connected with the output end of the left strain gauge type pressure sensor 501, the output end of the right strain gauge type pressure sensor 502 and the output end of the receiver 602 of the correlation type photoelectric switch; the output end of the MSP430 type singlechip 8 is electrically connected with the input end of the audible and visual alarm 7.
The liquid crystal touch screen 10 is also included; the liquid crystal touch screen 10 is installed on the outer side surface of the right arc-shaped clamping plate 202, and the liquid crystal touch screen 10 is electrically connected with the MSP430 type single chip microcomputer 8 in a bidirectional mode.
The left arc-shaped clamping plate 201 and the right arc-shaped clamping plate 202 are both steel arc-shaped clamping plates with thick middle parts and thin two sides.
The correlation type photoelectric switch is a laser correlation type photoelectric switch.
Although particular embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that these are examples only and that the scope of the present invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications are all within the scope of the invention.
Claims (4)
1. An acid and alkali discharge pipeline overpressure alarm device comprises an acid and alkali discharge hose (1); the method is characterized in that: the device also comprises a left arc-shaped clamping plate (201), a right arc-shaped clamping plate (202), an upper fastening bolt (301), a lower fastening bolt (302), an upper fastening nut (401), a lower fastening nut (402), a left strain gauge type pressure sensor (501), a right strain gauge type pressure sensor (502), a correlation type photoelectric switch, an audible and visual alarm (7) and an MSP430 type single chip microcomputer (8);
wherein, the left arc-shaped clamping plate (201) and the right arc-shaped clamping plate (202) are arranged in bilateral symmetry, and the inner side surfaces of the left arc-shaped clamping plate and the right arc-shaped clamping plate are both inosculated with the outer pipe wall of the acid and alkali discharging hose (1); the upper edge of the left arc-shaped splint (201) is provided with a left I-shaped ear plate (901) in an extending way; the lower edge of the left arc-shaped splint (201) is provided with a left II ear plate (902) in an extending way; a right I-shaped ear plate (903) extends from the upper edge of the right arc-shaped clamping plate (202); a right II ear plate (904) extends from the lower edge of the right arc-shaped clamping plate (202);
the upper fastening bolt (301) penetrates through the ear hole of the left I-shaped ear plate (901) and the ear hole of the right I-shaped ear plate (903) at the same time, and the head of the upper fastening bolt (301) is tightly pressed on the left side surface of the left I-shaped ear plate (901); the lower fastening bolt (302) penetrates through the ear hole of the left II ear plate (902) and the ear hole of the right II ear plate (904) at the same time, and the head of the lower fastening bolt (302) is tightly pressed on the left side surface of the left II ear plate (902); the upper fastening nut (401) is screwed on the tail end of the upper fastening bolt (301), and the upper fastening nut (401) is tightly pressed on the right side surface of the right I-shaped lug plate (903); the lower fastening nut (402) is screwed on the tail end of the lower fastening bolt (302), and the lower fastening nut (402) is tightly pressed on the right side surface of the right II ear plate (904);
the left strain gauge type pressure sensor (501) is embedded between the inner side surface of the left arc-shaped clamping plate (201) and the outer pipe wall of the acid and alkali discharging hose (1); the right strain gauge type pressure sensor (502) is embedded between the inner side surface of the right arc-shaped clamping plate (202) and the outer pipe wall of the acid and alkali discharging hose (1); a transmitter (601) of the correlation type photoelectric switch is arranged in the middle of the front end face of the left arc-shaped clamping plate (201); a receiver (602) of the correlation type photoelectric switch is arranged in the middle of the front end surface of the right arc-shaped clamping plate (202); the audible and visual alarm (7) is arranged on the outer side surface of the left arc-shaped splint (201); the MSP430 type single chip microcomputer (8) is arranged on the front end surface of the left arc-shaped clamping plate (201); the input end of the MSP430 type single chip microcomputer (8) is respectively and electrically connected with the output end of the left strain gauge type pressure sensor (501), the output end of the right strain gauge type pressure sensor (502) and the output end of the receiver (602) of the correlation type photoelectric switch; the output end of the MSP430 type singlechip (8) is electrically connected with the input end of the audible and visual alarm (7).
2. The acid and alkali discharge pipeline overpressure alarm device according to claim 1, wherein: the liquid crystal touch screen (10) is also included; the liquid crystal touch screen (10) is arranged on the outer side surface of the right arc-shaped clamping plate (202), and the liquid crystal touch screen (10) is in bidirectional electric connection with the MSP430 type single chip microcomputer (8).
3. The acid and alkali discharge pipeline overpressure alarm device according to claim 1 or 2, wherein: the left arc-shaped clamping plate (201) and the right arc-shaped clamping plate (202) are steel arc-shaped clamping plates with thick middle parts and thin two sides.
4. The acid and alkali discharge pipeline overpressure alarm device according to claim 1 or 2, wherein: the correlation type photoelectric switch is a laser correlation type photoelectric switch.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202120650683.0U CN214745011U (en) | 2021-03-31 | 2021-03-31 | Acid and alkali discharge pipeline overpressure alarm device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202120650683.0U CN214745011U (en) | 2021-03-31 | 2021-03-31 | Acid and alkali discharge pipeline overpressure alarm device |
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CN214745011U true CN214745011U (en) | 2021-11-16 |
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CN202120650683.0U Active CN214745011U (en) | 2021-03-31 | 2021-03-31 | Acid and alkali discharge pipeline overpressure alarm device |
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2021
- 2021-03-31 CN CN202120650683.0U patent/CN214745011U/en active Active
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