CN214739679U - Automatic paving machine for wall bricks - Google Patents

Automatic paving machine for wall bricks Download PDF

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Publication number
CN214739679U
CN214739679U CN202120497444.6U CN202120497444U CN214739679U CN 214739679 U CN214739679 U CN 214739679U CN 202120497444 U CN202120497444 U CN 202120497444U CN 214739679 U CN214739679 U CN 214739679U
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China
Prior art keywords
base
driving module
motor
angle adjusting
arm
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Expired - Fee Related
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CN202120497444.6U
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Chinese (zh)
Inventor
李付辉
周景雷
姚仁杰
李华晨
梁成龙
韩雨
胡兆鹏
方浩然
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Heze University
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Heze University
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Priority to CN202120497444.6U priority Critical patent/CN214739679U/en
Application granted granted Critical
Publication of CN214739679U publication Critical patent/CN214739679U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model provides an automatic paving machine for wall bricks, a sliding base is arranged on the surface of a supporting base platform through bolts, a movable base platform is embedded on the surface of the sliding base platform and is meshed through gears, and a movable motor is arranged at one end of the movable base platform through bolts; the speed reducer is installed at one end of the movable base platform through a bolt and is connected with the movable motor through a gear shaft, the speed reducer is meshed with a gear inside the movable base platform through the gear shaft, and the controller is installed on the surface of the speed reducer through the bolt; the rotary motor is installed on the surface of the movable base platform through bolts, the rotary base platform is connected with the rotary motor through bolts, and the angle adjusting seat is installed at the rear end of the rotary base platform through bolts. The utility model discloses the automatic grabbing and placing of wall brick can be realized through the arrangement of the movable base platform, the rotary base platform, the adjusting arm, the telescopic head and the grabbing mechanism; the paving of the wall bricks is neat, and the accuracy and the attractiveness of the paving of the wall bricks can be realized; the paving efficiency is high.

Description

Automatic paving machine for wall bricks
Technical Field
The utility model belongs to the technical field of the wall brick is laid, especially, relate to an automatic paving machine of wall brick.
Background
China has a large population, the requirements of people on the quality of life are higher and higher along with the continuous improvement of the consumption level, and wall bricks need to be laid in indoor smaller places such as toilets and kitchens to beautify the living environment. Laying a room of about 30 square meters needs hundreds of wall bricks, the artificial laying still wastes time and labor, the danger degree is also larger, and the automatic wall brick laying machine is designed for solving the problem and liberating the human labor.
However, the main way of paving bricks is still manual paving and paving floor tiles, and the manual paving has the problems of low efficiency, high cost, poor quality and the like. Aiming at the current situation, a design scheme of an intelligent efficient brick paving machine is provided, relevant simulation analysis is carried out on important parts, but the existing wall brick paving equipment still cannot realize automatic grabbing and placing of wall bricks; the paving of the wall bricks is irregular, and the accuracy and the attractiveness of the paving of the wall bricks cannot be realized; the paving efficiency is low.
Therefore, the invention of the automatic wall brick paving machine is very necessary.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides an automatic paving machine for wall bricks, which solves the problem that the existing wall brick paving equipment still can not realize the automatic grabbing and placing of the wall bricks; the paving of the wall bricks is irregular, and the accuracy and the attractiveness of the paving of the wall bricks cannot be realized; the paving efficiency is low. The utility model provides an automatic paving machine of wall brick, includes the support base, sliding bottom, removes the base station, removes the motor, the reduction gear, the controller, the rotating electrical machines, the rotary bottom platform, the angular adjustment seat, the angular adjustment motor, the angular adjustment base, the adjustment arm, angular adjustment mechanism, length adjustment mechanism, flexible head, connecting plate, location motor and snatch the mechanism, wherein: the sliding base is arranged on the surface of the supporting base table through bolts, the moving base table is embedded on the surface of the sliding base table and meshed through gears, and the moving motor is arranged at one end of the moving base table through bolts; the speed reducer is installed at one end of the movable base platform through a bolt and is connected with the movable motor through a gear shaft, the speed reducer is meshed with a gear inside the movable base platform through the gear shaft, and the controller is installed on the surface of the speed reducer through the bolt; the rotary motor is arranged on the surface of the movable base platform through a bolt, the rotary base platform is connected with the rotary motor through a bolt, and the angle adjusting seat is arranged at the rear end of the rotary base platform through a bolt; the angle adjusting base is installed inside the angle adjusting base through a bearing, the angle adjusting motor is installed on one side of the angle adjusting base through a bolt and is connected with the angle adjusting base through a gear shaft, and the adjusting arm is installed at the front end of the angle adjusting base through a bolt; one end of the angle adjusting mechanism is arranged on two sides of the angle adjusting base through a bearing, the other end of the angle adjusting mechanism is arranged on the surface of the rotary base platform through a bearing, and the length adjusting mechanism is arranged inside one end of the adjusting arm through a bolt; the telescopic head is arranged at the other end of the length adjusting mechanism through a bolt, the connecting plate is arranged at one end of the telescopic head through a bearing, and the positioning motor is arranged at one side of the telescopic head through a bolt and is connected with the bottom of the connecting plate through a gear shaft; the grabbing mechanism is installed on the surface of the connecting plate through a bolt.
The grabbing mechanism comprises a supporting shell, an extending arm, meshing teeth, an air release pipe and a grabbing sucker, the extending arm is embedded in the four corners of the supporting shell, and the meshing teeth are arranged on one side of the extending arm; the air release pipe is arranged at the top end of the extending arm through threads, and the grabbing sucker can be arranged at the top end of the extending arm through the air release pipe; the lower surface of the grabbing sucker is provided with an ultrasonic ranging device and a gyroscope.
The controller comprises a DPS module, a wireless receiving module, a watchdog module, a detection module, a first driving module, a second driving module, a third driving module, a fourth driving module, a fifth driving module and a sixth driving module, wherein the wireless receiving module, the watchdog module and the detection module are connected with the input end of the DPS module through signal lines, and the wireless receiving module is connected with a control data input end through a wireless signal; the output end of the DPS module is connected with a first driving module, a second driving module, a third driving module, a fourth driving module, a fifth driving module and a sixth driving module through signal lines; the first driving module is connected with a mobile motor through a signal wire; the second driving module is connected with a rotating motor through a signal wire; the third driving module is connected with an angle adjusting motor through a signal wire; the fourth driving module is connected with an angle adjusting mechanism through a signal wire; the fifth driving module is connected with a length adjusting mechanism through a signal wire; and the sixth driving module is connected with a positioning motor through a signal wire.
The movable base platform is made of a steel metal base, only a sliding rail is arranged in the internal society of the movable base platform, and the movable base platform can perform reciprocating movement in the horizontal direction on the surface of the sliding base platform through the sliding rail in the movable base platform; the moving base moves through a moving motor and a reducer.
The rotary base platform is made of a steel metal plate with a round front end and a round rear end, and can rotate on a horizontal defense line through a rotary motor below the rotary base platform, and the rotation angle of the rotary base platform is 360 degrees; the thickness of the support is 8 cm, and the support has a supporting force.
The adjusting arm is a strip-shaped steel metal arm, a round hole for mounting the length adjusting mechanism is formed in the front end of the adjusting arm, and the diameter of the hole in the front end of the adjusting arm is consistent with that of the length adjusting mechanism; the adjusting arm can rotate within 80 degrees through the angle adjusting base under the pushing of the angle adjusting mechanism.
The telescopic head adopts a steel metal arm with the same cross section as the adjusting arm, can extend or retract through the length adjusting mechanism, and only has a slot for the connecting plate to rotate in the front-end society of the telescopic head.
Four grabbing suckers are adopted in the grabbing mechanism, and the grabbing suckers in the grabbing mechanism can stretch out and draw back in the supporting shell through the stretching arms and the meshing teeth.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses the setting of removal base station is favorable to driving the wall brick that snatchs mechanism and surface in horizontal migration and carries out corresponding horizontal migration, works as the utility model discloses being fixed still can carry out the tiling work of large tracts of land after a certain point, having reduced the action of moving of high-frequency, improving the efficiency of tiling.
2. The utility model discloses setting of rotatory base frame is favorable to orientation through rotatory adjustment arm, can place the wall brick not laid the utility model discloses a rear, 180 degrees rotations through rotatory base frame snatch the wall brick not laid at rear by snatching the mechanism, then carry out 180 degrees rotations and carry out laying of wall brick, can be free grasp placing of wall brick not laid, can not blockked by it during the construction.
3. The utility model discloses the setting of adjustment arm is favorable to snatching the altitude mixture control of mechanism through the adjustment arm when carrying out laying of higher position, can make the wall brick that snatchs the mechanism absorption carry out laying of higher position.
4. The utility model discloses the setting of flexible head, when the adjustment arm will snatch the mechanism and improve, it is constantly changeable to snatch the distance between mechanism and the wall, the utility model discloses a flexible head will snatch the distance between mechanism and the wall and finely tune, makes and snatch between mechanism and the wall apart from keeping in specific numerical value moderately.
5. The utility model discloses snatch setting of mechanism is favorable to satisfying the wall brick of equidimension not, snatchs the mechanism and can control the terminal position that snatchs the sucking disc, makes the ceramic tile that snatchs not unidimensional that the mechanism can be easily, and its inside ultrasonic ranging equipment adopts HY-SRF05 five-needle ultrasonic sensor module, and it is compared in other ultrasonic sensor main superior performance and can carry out non-contact distance measurement for its distance to 2cm-450cm, and this non-contact measurement function's precision can reach 3 MM. The ultrasonic wave detection module can meet the operation time sequence of ultrasonic waves required in a construction site environment, software programming is carried out according to a time sequence diagram, an IO port of a single chip microcomputer is utilized to provide a pulse signal of more than 10uS when programming is carried out, 8 periodic levels of 40kHz are sent out from the inside of the module, echoes are detected, and therefore the distance can be calculated through the time interval from the signal transmission to the echo signal reception; the gyroscope inside the wall brick machine can measure the rotation angular velocity of a measured object, the motion cradle head combined with the automatic wall brick machine can detect whether the cradle head can horizontally place the wall brick on a cement meeting surface after grabbing the wall brick, and if the wall brick is not horizontally placed, the gyroscope can transmit inclination angle data to the single chip microcomputer for analysis. If the wall brick can not be placed horizontally, the single chip microcomputer controls the vibrator above the holder to start vibrating until the data of the gyroscope analyzed by the single chip microcomputer is in a horizontal state, and then the vibration is stopped. Then the next brick is laid. The gyroscope used in the design has long service life, can work in a severe environment, has simpler structure and lighter quality, is favorable for monitoring the adjusting device in real time and laying whether the horizontal state is reached after the wall brick is laid, and ensures that the automatic wall brick machine can operate safely and reliably.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the grabbing mechanism of the present invention.
Fig. 3 is a schematic diagram of the connection of the control circuit of the present invention.
In the figure:
1-a support base, 2-a sliding base, 3-a moving base, 4-a moving motor, 5-a reducer, 6-a controller, 61-a DPS module, 62-a wireless receiving module, 63-a watchdog module, 64-a detection module, 65-a first driving module, 66-a second driving module, 67-a third driving module, 68-a fourth driving module, 69-a fifth driving module, 610-a sixth driving module, 7-a rotating motor, 8-a rotating base, 9-an angle adjusting seat, 10-an angle adjusting motor, 11-an angle adjusting base, 12-an adjusting arm, 13-an angle adjusting mechanism, 14-a length adjusting mechanism, 15-a telescopic head, 16-a connecting plate, 17-a positioning motor, 18-grasping mechanism, 181-support housing, 182-extension arm, 183-engaging tooth, 184-air release pipe, 185-grasping suction cup.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
As shown in figures 1 to 3.
The utility model provides a pair of automatic paving machine of wall brick, including supporting base 1, sliding bottom 2 removes base station 3, and moving motor 4, reduction gear 5, controller 6, rotating electrical machines 7, rotary base 8, angular adjustment seat 9, angular adjustment motor 10, angular adjustment base 11, adjustment arm 12, angular adjustment mechanism 13, length adjustment mechanism 14, flexible head 15, connecting plate 16, positioning motor 17 with snatch mechanism 18, wherein: the sliding base 2 is installed on the surface of the supporting base platform 1 through bolts, the moving base platform 3 is embedded on the surface of the sliding base 2 and meshed through gears, and the moving motor 4 is installed at one end of the moving base platform 3 through bolts; the speed reducer 5 is installed at one end of the moving base 3 through a bolt and is connected with the moving motor 4 through a gear shaft, the speed reducer 5 is meshed with a gear inside the moving base 3 through the gear shaft, and the controller 6 is installed on the surface of the speed reducer 5 through a bolt; the rotating motor 7 is installed on the surface of the moving base 3 through a bolt, the rotating base 8 is connected with the rotating motor 7 through a bolt, and the angle adjusting seat 9 is installed at the rear end of the rotating base 8 through a bolt; the angle adjusting base 11 is installed inside the angle adjusting base 9 through a bearing, the angle adjusting motor 10 is installed on one side of the angle adjusting base 9 through a bolt and is connected with the angle adjusting base 11 through a gear shaft, and the adjusting arm 12 is installed at the front end of the angle adjusting base 11 through a bolt; one end of the angle adjusting mechanism 13 is mounted on two sides of the angle adjusting base 11 through a bearing, the other end of the angle adjusting mechanism 13 is mounted on the surface of the rotary base table 8 through a bearing, and the length adjusting mechanism 14 is mounted inside one end of the adjusting arm 12 through a bolt; the telescopic head 15 is installed at the other end of the length adjusting mechanism 14 through a bolt, the connecting plate 16 is installed at one end of the telescopic head 15 through a bearing, and the positioning motor 17 is installed at one side of the telescopic head 15 through a bolt and is connected with the bottom of the connecting plate 16 through a gear shaft; the gripping mechanism 18 is mounted on the surface of the connecting plate 16 by bolts.
The utility model provides an automatic paving machine for wall bricks, wherein a supporting base 1 is used for being fixed on the ground to prevent the inclination in the working process; the sliding base 2 is used for providing a supporting force for the moving base 3, so that the moving base 3 can move according to a specified path; the movable base 3 is made of a steel metal base, the internal society of the movable base 3 only has a slide rail, and the movable base 3 can reciprocate on the surface of the sliding base 2 in the horizontal direction through the slide rail inside the movable base 3; the moving base 3 moves through a moving motor 4 and a reducer 5; the moving motor 4 is matched with the reducer 5 for use, and drives the moving base 3 to move at a constant speed; the rotating motor 7 can drive the rotating base table 8 to rotate; the rotary base table 8 is made of a steel metal plate with a round front end and a round rear end, and the rotary base table 8 can rotate on a horizontal defense line through a rotary motor 7 below the rotary base table, wherein the rotary angle is 360 degrees; the thickness is 8 cm, and the supporting force is provided; the angle adjusting seat 9 is used for installing an angle adjusting base 11; the angle adjusting motor 10 is used in cooperation with the angle adjusting mechanism 13 to provide a supporting force for the rotation of the adjusting arm 12; the angle adjusting base 11 is used for installing an adjusting arm 12; the adjusting arm 12 is a long strip steel metal arm, a round hole for installing the length adjusting mechanism 14 is arranged at the front end of the adjusting arm 12, and the diameter of the hole at the front end of the adjusting arm 12 is consistent with that of the length adjusting mechanism 14; the adjusting arm 12 can rotate within 80 degrees through the angle adjusting base 11 under the pushing of the angle adjusting mechanism 13; the angle adjusting mechanism 13 can push the adjusting arm 12; the telescopic head 15 is made of a steel metal arm with the same cross section as the cross section of the adjusting arm 12, the telescopic head 15 can extend or retract through the length adjusting mechanism 14, and the front end society of the telescopic head 15 is only provided with a groove for the connecting plate 16 to rotate. Four gripping suction cups 185 in the gripping mechanism 18 are adopted, and the gripping suction cups 185 in the gripping mechanism 18 can be extended and retracted inside the supporting shell 181 through the extending arms 182 and the engaging teeth 183; the connecting plate 16 is used for installing a grabbing mechanism 18; the positioning motor 17 can control the connecting plate 16 to adjust the angle; four gripping suction cups are used in the gripping mechanism 18, and the gripping suction cups in the gripping mechanism can be extended and retracted inside the supporting shell through the extending arms and the meshing teeth.
Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.

Claims (8)

1. The utility model provides an automatic paver of wall brick which characterized in that: including supporting base platform (1), sliding bottom (2), remove base station (3), moving motor (4), reduction gear (5), controller (6), rotating electrical machines (7), rotating base platform (8), angle adjustment seat (9), angle adjustment motor (10), angle adjustment base (11), adjusting arm (12), angle adjustment mechanism (13), length adjustment mechanism (14), flexible head (15), connecting plate (16), positioning motor (17) and snatch mechanism (18), wherein: the sliding base (2) is installed on the surface of the supporting base table (1) through bolts, the moving base (3) is embedded on the surface of the sliding base (2) and meshed through gears, and the moving motor (4) is installed at one end of the moving base (3) through bolts; the speed reducer (5) is installed at one end of the movable base (3) through a bolt and is connected with the movable motor (4) through a gear shaft, the speed reducer (5) is meshed with a gear inside the movable base (3) through the gear shaft, and the controller (6) is installed on the surface of the speed reducer (5) through a bolt; the rotary motor (7) is installed on the surface of the movable base platform (3) through a bolt, the rotary base platform (8) is connected with the rotary motor (7) through a bolt, and the angle adjusting seat (9) is installed at the rear end of the rotary base platform (8) through a bolt; the angle adjusting mechanism is characterized in that the angle adjusting base (11) is installed inside the angle adjusting base (9) through a bearing, the angle adjusting motor (10) is installed on one side of the angle adjusting base (9) through a bolt and is connected with the angle adjusting base (11) through a gear shaft, and the adjusting arm (12) is installed at the front end of the angle adjusting base (11) through a bolt; one end of the angle adjusting mechanism (13) is arranged on two sides of the angle adjusting base (11) through a bearing, the other end of the angle adjusting mechanism (13) is arranged on the surface of the rotary base table (8) through a bearing, and the length adjusting mechanism (14) is arranged inside one end of the adjusting arm (12) through a bolt; the telescopic head (15) is installed at the other end of the length adjusting mechanism (14) through a bolt, the connecting plate (16) is installed at one end of the telescopic head (15) through a bearing, and the positioning motor (17) is installed at one side of the telescopic head (15) through a bolt and is connected with the bottom of the connecting plate (16) through a gear shaft; the grabbing mechanism (18) is installed on the surface of the connecting plate (16) through bolts.
2. An automatic wall brick paving machine as claimed in claim 1, wherein: the grabbing mechanism (18) comprises a supporting shell (181), an extending arm (182), a meshing tooth (183), an air release pipe (184) and a grabbing sucker (185), the extending arm (182) is embedded in the four corners of the supporting shell (181), and the meshing tooth (183) is arranged on one side of the extending arm (182); the air release pipe (184) is installed at the top end of the extending arm (182) through threads, and the grabbing sucker (185) can be installed at the top end of the extending arm (182) through the air release pipe (184); the lower surface of the grabbing sucker (185) is provided with an ultrasonic ranging device and a gyroscope.
3. An automatic wall brick paving machine as claimed in claim 1, wherein: the controller (6) comprises a DPS module (61), a wireless receiving module (62), a watchdog module (63), a detection module (64), a first driving module (65), a second driving module (66), a third driving module (67), a fourth driving module (68), a fifth driving module (69) and a sixth driving module (610), the wireless receiving module (62), the watchdog module (63) and the detection module (64) are connected to the input end of the DPS module (61) through signal lines, and the wireless receiving module (62) is connected with a control data input end through wireless signals; the output end of the DPS module (61) is connected with a first driving module (65), a second driving module (66), a third driving module (67), a fourth driving module (68), a fifth driving module (69) and a sixth driving module (610) through signal lines; the first driving module (65) is connected with a mobile motor (4) through a signal line; the second driving module (66) is connected with a rotating motor (7) through a signal wire; the third driving module (67) is connected with an angle adjusting motor (10) through a signal wire; the fourth driving module (68) is connected with an angle adjusting mechanism (13) through a signal wire; the fifth driving module (69) is connected with a length adjusting mechanism (14) through a signal wire; the sixth driving module (610) is connected with a positioning motor (17) through a signal wire.
4. An automatic wall brick paving machine as claimed in claim 1, wherein: the movable base (3) is a steel metal base, the internal society of the movable base (3) is only provided with a slide rail, and the movable base (3) can perform reciprocating movement in the horizontal direction on the surface of the sliding base (2) through the slide rail inside the movable base (3); the moving base (3) moves through a moving motor (4) and a speed reducer (5).
5. An automatic wall brick paving machine as claimed in claim 1, wherein: the rotary base (8) is made of a steel metal plate with a round front end and a round rear end in the direction, the rotary base (8) can rotate on a horizontal defense line through a rotary motor (7) below the rotary base, and the rotation angle is 360 degrees; the thickness of the support is 8 cm, and the support has a supporting force.
6. An automatic wall brick paving machine as claimed in claim 1, wherein: the adjusting arm (12) is a long-strip steel metal arm, a round hole for installing the length adjusting mechanism (14) is formed in the front end of the adjusting arm (12), and the diameter of the round hole in the front end of the adjusting arm (12) is consistent with that of the length adjusting mechanism (14); the adjusting arm (12) can rotate within 80 degrees through the angle adjusting base (11) under the pushing of the angle adjusting mechanism (13).
7. An automatic wall brick paving machine as claimed in claim 1, wherein: the telescopic head (15) is a steel metal arm with the same cross section as the adjusting arm (12), the telescopic head (15) can extend or retract through the length adjusting mechanism (14), and the front end society of the telescopic head (15) is only provided with a groove for the connecting plate (16) to rotate.
8. An automatic wall brick paving machine as claimed in claim 1, wherein: four grabbing suckers (185) in the grabbing mechanism (18) are adopted, and the grabbing suckers (185) in the grabbing mechanism (18) can be extended and retracted inside the supporting shell (181) through the extending arms (182) and the engaging teeth (183).
CN202120497444.6U 2021-03-09 2021-03-09 Automatic paving machine for wall bricks Expired - Fee Related CN214739679U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120497444.6U CN214739679U (en) 2021-03-09 2021-03-09 Automatic paving machine for wall bricks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120497444.6U CN214739679U (en) 2021-03-09 2021-03-09 Automatic paving machine for wall bricks

Publications (1)

Publication Number Publication Date
CN214739679U true CN214739679U (en) 2021-11-16

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ID=78592142

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120497444.6U Expired - Fee Related CN214739679U (en) 2021-03-09 2021-03-09 Automatic paving machine for wall bricks

Country Status (1)

Country Link
CN (1) CN214739679U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114809544A (en) * 2022-03-09 2022-07-29 武汉理工大学 Laying brick paving device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114809544A (en) * 2022-03-09 2022-07-29 武汉理工大学 Laying brick paving device
CN114809544B (en) * 2022-03-09 2024-04-19 武汉理工大学 Brickwork paving device

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