CN214736657U - Base cloth saturating device is used in synthetic leather production - Google Patents
Base cloth saturating device is used in synthetic leather production Download PDFInfo
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- CN214736657U CN214736657U CN202120902895.3U CN202120902895U CN214736657U CN 214736657 U CN214736657 U CN 214736657U CN 202120902895 U CN202120902895 U CN 202120902895U CN 214736657 U CN214736657 U CN 214736657U
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Abstract
The utility model discloses a base cloth saturating device is used in synthetic leather production, it relates to synthetic leather processing technology field. It includes the flooding cell body, the inside tensioning roller that is provided with of flooding cell body, use the tensioning roller to set gradually the flooding roller of a set of symmetry and the transmission roller of a set of symmetry as the center from inside to outside, the notch level of flooding cell body transversely has the apron of both sides downward sloping, be material passageway between deflector roll and the pinch roll, the deflector roll is connected with the flooding cell body through the unsteady adjusting part according to material thickness automatically regulated material passageway, the discharge end that is close to the flooding cell body is provided with the water scraping plate of a set of symmetry, the bottom of flooding cell body is provided with the heater that is used for improving the flooding liquid temperature, flooding cell body inside is provided with a plurality of agitating unit that are used for increasing the mobility of flooding liquid. After the technical scheme is adopted, the utility model discloses an this beneficial effect does: the volatilization of the impregnation liquid is reduced, the dripping of the impregnation liquid is prevented, the phenomenon of impregnation liquid waste is avoided, and the impregnation effect is improved.
Description
Technical Field
The utility model relates to a synthetic leather processing technology field, concretely relates to base cloth saturating device is used in synthetic leather production.
Background
Various excellent performances of the synthetic leather cannot be replaced by natural leather, the synthetic leather has largely replaced the natural leather with insufficient resources by analyzing from markets at home and abroad, and the artificial leather and the synthetic leather are increasingly determined by markets for decorating bags, clothes, shoes, vehicles and furniture, have wide application range, large quantity and multiple varieties and cannot be met by the traditional natural leather.
In the production process of the synthetic leather, one process needs to dip the base cloth, and the dipping is a process of soaking materials in liquid to absorb liquid additives or directly dip-coating the materials. The traditional base cloth dipping device for synthetic leather production has some defects in the using process: 1. the impregnation work is often carried out by adopting an open impregnation tank body, so that impregnation liquid in the impregnation tank body is easy to volatilize in the air, the air is polluted, the impregnation liquid is wasted, and the production cost of an enterprise is increased; 2. residual redundant impregnating solution on the surface of the synthetic leather base cloth after impregnation is not scraped, and the impregnating solution is directly led out of the impregnation tank body, so that the phenomenon of dripping of the impregnating solution is caused, and the waste of the impregnating solution is caused; 3. the base cloth is impregnated by adopting normal-temperature impregnating solution, and the flowability of the solution is poor, so that the impregnation efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's defect and not enough, provide a base cloth saturating device for synthetic leather production and reduced volatilizing of flooding liquid, prevented the drippage of flooding liquid, avoid the extravagant phenomenon of flooding liquid to take place, improved the flooding effect, can satisfy the user demand, have stronger practical value.
In order to achieve the above purpose, the utility model adopts the following technical scheme: it comprises an impregnation tank body, wherein a tension roller is arranged in the impregnation tank body, a group of symmetrical impregnation rollers and a group of symmetrical transmission rollers are sequentially arranged from inside to outside by taking the tension roller as a center, a cover plate with two sides inclined downwards is horizontally and transversely arranged on a notch of the impregnation tank body, a clamping roller is connected to the feed end of the cover plate close to the impregnation tank body, a guide roller and the clamping roller are oppositely arranged, a material channel is arranged between the guide roller and the clamping roller, the guide roller is connected with the impregnation tank body through a floating adjusting assembly which automatically adjusts the material channel according to the thickness of the material, a group of symmetrical water scraping plates are arranged at the discharge end close to the impregnation tank body, one water scraping plate is connected with the cover plate, the other water scraping plate is connected with the impregnation tank body through an elastic assembly, a heater used for improving the temperature of the impregnation liquid is arranged at the bottom of the impregnation tank body, and a plurality of stirring devices used for increasing the liquidity of the impregnation liquid are arranged in the impregnation tank body;
a temperature sensor and a liquid level sensor are fixedly arranged on the inner wall of the impregnation tank body;
and the raised lines arranged at the bottom of the cover plate are fixedly clamped with the grooves arranged in the supporting blocks connected to the impregnation tank body.
The waist of the dipping tank body is connected with a liquid inlet pipe, the bottom of the dipping tank body is connected with a liquid discharge pipe, and the body of the liquid inlet pipe and the body of the liquid discharge pipe are both provided with control valves.
The tensioning roller, the two dipping rollers and the two transmission rollers are arranged in a W shape.
The floating adjusting assembly comprises a pressing rod, one end of the pressing rod is sleeved in the fixed shell, one end, far away from the guide roller, of the pressing rod is connected with a limiting plate, and the limiting plate is in contact with a first spring embedded in the fixed shell.
The elastic component comprises a fixed plate for fixing the wiper plate, a movable rod arranged on the upper portion of the fixed plate is movably connected with a supporting rod arranged on the dipping tank body through a connecting shaft, and a second spring connected with the dipping tank body is arranged on the lower portion of the same side, connected with the movable rod, of the fixed plate.
The heater comprises an electric heating pipe fixedly arranged at the bottom of the dipping tank body through a mounting seat.
The stirring device comprises a stirring shaft fixedly arranged on a connecting shaft, stirring blades are uniformly distributed on the outer wall of the stirring shaft in a welding mode, and the connecting shaft penetrates out of the impregnation tank body and is connected with an output shaft of a driving motor.
After adopting above-mentioned technical scheme, compare in prior art and have following beneficial effect:
1. the cover plate is arranged on the open impregnation tank body, so that the impregnation liquid in the impregnation tank body can be prevented from volatilizing, the air pollution is avoided, meanwhile, the impregnation liquid waste can be avoided, and the cover plate can be matched with the guide roller and the floating adjusting assembly, and the water scraping plate and the elastic assembly to be more adaptive to synthetic leather base cloth with different thicknesses to pass through;
2. the scraper can scrape redundant impregnation liquid on the front and back surfaces of the base cloth, so that the base cloth conveyed out of the impregnation tank body is prevented from dripping the impregnation liquid, the workshop environment is prevented from being polluted, the impregnation liquid is convenient to recycle, and the waste of the impregnation liquid is avoided;
3. the temperature of the impregnating solution and the fluidity of the impregnating solution can be improved through the arrangement of the heater and the stirring device, so that the impregnating effect of the synthetic leather base cloth is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural diagram of the stirring device 10 of the present invention;
FIG. 3 is an enlarged view of portion A corresponding to FIG. 1;
fig. 4 is an enlarged view of a portion B corresponding to fig. 1.
Description of reference numerals: the device comprises an impregnation tank body 1, a temperature sensor 11, a liquid level sensor 12, a liquid inlet pipe 13, a liquid discharge pipe 14, a tensioning roller 2, an impregnation roller 3, a transmission roller 4, a cover plate 5, convex strips 51, a supporting block 52, a clamping roller 6, a guide roller 7, a pressure rod 71, a fixed shell 72, a limiting plate 73, a first spring 74, a water scraping plate 8, a fixed plate 81, a movable rod 82, a supporting rod 83, a second spring 84, a heater 9, an electric heating pipe 91, a mounting seat 92, a stirring device 10, a driving motor 100, a stirring shaft 101, a connecting shaft 102 and stirring blades 103.
Detailed Description
Referring to fig. 1 to 4, the technical solution adopted by the present embodiment is: the device comprises an impregnation tank body 1, wherein a temperature sensor 11 and a liquid level sensor 12 are fixedly arranged on the inner wall of the impregnation tank body 1, a tension roller 2 is arranged in the impregnation tank body 1, a group of symmetrical impregnation rollers 3 and a group of symmetrical transmission rollers 4 are sequentially arranged from inside to outside at the center of the tension roller 2, a cover plate 5 with two sides inclining downwards is horizontally arranged on a notch of the impregnation tank body 1, a convex strip 51 connected with the bottom of the cover plate 5 is clamped and fixed with a groove arranged in a supporting block 52 connected with the impregnation tank body 1, a clamping roller 6 is connected on the feeding end of the cover plate 5 close to the impregnation tank body 1, a guide roller 7 and the clamping roller 6 are oppositely arranged, a material channel is arranged between the guide roller 7 and the clamping roller 6, the guide roller 7 is connected with the impregnation tank body 1 through a floating adjusting assembly for automatically adjusting the material channel according to the thickness of the material, a group of symmetrical water scraping plates 8 is arranged at the discharging end close to the impregnation tank body 1, wherein 8 fixed mounting of a wiper blade are on apron 5, and another wiper blade 8 passes through elastic component and connects on flooding cell body 1, also be material passageway between two wiper blades 8, and elastic component is used for the size according to 8 material passageways of thickness automatically regulated wiper blade of material, and the heater 9 that is used for improving the flooding liquid temperature is installed to flooding cell body 1's bottom, and flooding cell body 1 internally mounted has a plurality of agitating unit 10 that are used for increasing flooding liquid mobility.
The waist of the dipping tank body 1 is provided with a liquid inlet pipe 13, the bottom of the dipping tank body 1 is connected with a liquid discharge pipe 14, and the body of the liquid inlet pipe 13 and the body of the liquid discharge pipe 14 are both provided with control valves.
The tensioning roller 2, the two dipping rollers 3 and the two transmission rollers 4 are distributed in a W shape.
The floating adjusting assembly comprises a pressure lever 71, one end of the pressure lever 71 is sleeved and mounted inside a fixed shell 72, one end, far away from the guide roller 7, of the pressure lever 71 is connected with a limiting plate 73, and the limiting plate 73 is in contact connection with a first spring 74 which is embedded inside the fixed shell 72.
The elastic component comprises a fixed plate 81 used for fixing the wiper blade 8, a movable rod 82 arranged on the upper part of the fixed plate 81 is movably connected with a support rod 83 arranged on the dipping tank body 1 through a connecting shaft, and a second spring 84 connected with the dipping tank body 1 is arranged on the lower part of the same side of the fixed plate 81 connected with the movable rod 82.
The heater 9 comprises an electric heating pipe 91 fixedly arranged at the bottom of the impregnation tank body 1 through a mounting seat 92.
The stirring device 10 comprises a stirring shaft 101 fixedly arranged on a connecting shaft 102, stirring blades 103 are uniformly welded on the outer wall of the stirring shaft 101, and the connecting shaft 102 penetrates through the impregnation tank body 1 and then is connected with an output shaft of a driving motor 100.
The utility model discloses a theory of operation: when in use, the cover plate is covered on the notch of the dipping tank body and is clamped and fixed with the supporting block, the dipping tank body is supplemented with the dipping liquid through the liquid inlet pipe, then the steeping liquor in the steeping trough body is heated to a certain temperature range by a heater, and simultaneously, the stirring device is used for stirring the impregnation liquid, so that the heating temperature of the impregnation liquid is more uniform, the fluidity of the impregnation liquid is improved, the synthetic leather base cloth passes through the nip roller and the guide roller, enters the impregnation tank and then passes through a group of impregnation rollers and the tensioning roller, fully contacts with the impregnation liquid to realize impregnation work, the impregnated synthetic leather base cloth passes through a group of water scraping plates, the water scraping plates scrape the residual excess impregnation liquid on the surface of the synthetic leather base cloth, and the liquid level sensor monitors the height of the impregnation liquid in the impregnation tank body in real time, and when the liquid level in the impregnation tank body is monitored to be lower than a set value, the impregnation liquid is supplemented to the impregnation tank body through the liquid inlet pipe.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.
Claims (7)
1. The utility model provides a base cloth saturating device is used in synthetic leather production which characterized in that: it comprises an impregnation tank body, wherein a tension roller is arranged in the impregnation tank body, a group of symmetrical impregnation rollers and a group of symmetrical transmission rollers are sequentially arranged from inside to outside by taking the tension roller as a center, a cover plate with two sides inclined downwards is horizontally and transversely arranged on a notch of the impregnation tank body, a clamping roller is connected to the feed end of the cover plate close to the impregnation tank body, a guide roller and the clamping roller are oppositely arranged, a material channel is arranged between the guide roller and the clamping roller, the guide roller is connected with the impregnation tank body through a floating adjusting assembly which automatically adjusts the material channel according to the thickness of the material, a group of symmetrical water scraping plates are arranged at the discharge end close to the impregnation tank body, one water scraping plate is connected with the cover plate, the other water scraping plate is connected with the impregnation tank body through an elastic assembly, a heater used for improving the temperature of the impregnation liquid is arranged at the bottom of the impregnation tank body, and a plurality of stirring devices used for increasing the liquidity of the impregnation liquid are arranged in the impregnation tank body;
a temperature sensor and a liquid level sensor are fixedly arranged on the inner wall of the impregnation tank body;
and the raised lines arranged at the bottom of the cover plate are fixedly clamped with the grooves arranged in the supporting blocks connected to the impregnation tank body.
2. The base cloth impregnating device for synthetic leather production according to claim 1, wherein: the waist of the dipping tank body is connected with a liquid inlet pipe, the bottom of the dipping tank body is connected with a liquid discharge pipe, and the body of the liquid inlet pipe and the body of the liquid discharge pipe are both provided with control valves.
3. The base cloth impregnating device for synthetic leather production according to claim 1, wherein: the tensioning roller, the two dipping rollers and the two transmission rollers are arranged in a W shape.
4. The base cloth impregnating device for synthetic leather production according to claim 1, wherein: the floating adjusting assembly comprises a pressing rod, one end of the pressing rod is sleeved in the fixed shell, one end, far away from the guide roller, of the pressing rod is connected with a limiting plate, and the limiting plate is in contact with a first spring embedded in the fixed shell.
5. The base cloth impregnating device for synthetic leather production according to claim 1, wherein: the elastic component comprises a fixed plate for fixing the wiper plate, a movable rod arranged on the upper portion of the fixed plate is movably connected with a supporting rod arranged on the dipping tank body through a connecting shaft, and a second spring connected with the dipping tank body is arranged on the lower portion of the same side, connected with the movable rod, of the fixed plate.
6. The base cloth impregnating device for synthetic leather production according to claim 1, wherein: the heater comprises an electric heating pipe fixedly arranged at the bottom of the dipping tank body through a mounting seat.
7. The base cloth impregnating device for synthetic leather production according to claim 1, wherein: the stirring device comprises a stirring shaft fixedly arranged on a connecting shaft, stirring blades are uniformly distributed on the outer wall of the stirring shaft in a welding mode, and the connecting shaft penetrates out of the impregnation tank body and is connected with an output shaft of a driving motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120902895.3U CN214736657U (en) | 2021-04-28 | 2021-04-28 | Base cloth saturating device is used in synthetic leather production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120902895.3U CN214736657U (en) | 2021-04-28 | 2021-04-28 | Base cloth saturating device is used in synthetic leather production |
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| Publication Number | Publication Date |
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| CN214736657U true CN214736657U (en) | 2021-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120902895.3U Active CN214736657U (en) | 2021-04-28 | 2021-04-28 | Base cloth saturating device is used in synthetic leather production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113930918A (en) * | 2021-11-26 | 2022-01-14 | 浙江宇康合成革有限公司 | Environment-friendly water-based PU synthetic leather generation process and processing equipment thereof |
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2021
- 2021-04-28 CN CN202120902895.3U patent/CN214736657U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113930918A (en) * | 2021-11-26 | 2022-01-14 | 浙江宇康合成革有限公司 | Environment-friendly water-based PU synthetic leather generation process and processing equipment thereof |
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