CN214703934U - Multi-station parallel induction plug wire system with wireless communication function - Google Patents
Multi-station parallel induction plug wire system with wireless communication function Download PDFInfo
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- CN214703934U CN214703934U CN202022965238.1U CN202022965238U CN214703934U CN 214703934 U CN214703934 U CN 214703934U CN 202022965238 U CN202022965238 U CN 202022965238U CN 214703934 U CN214703934 U CN 214703934U
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Abstract
The utility model relates to a multistation parallel induction plug wire system with wireless communication function, including a plurality of induction plug wire detection substations and a centralized monitoring station, the plurality of induction plug wire detection substations are all connected with the centralized monitoring station through wireless communication, the centralized monitoring station comprises a PC host computer, and the PC host computer is provided with a wireless communication module; the induction plug wire detection substation comprises a scanning gun, an induction main control board, a wire guide frame, a touch screen, a wireless communication module, a power supply for supplying power to the whole substation and a support body for supporting the whole substation, the wireless communication module is embedded in the touch screen and can be connected with the wireless communication module of a PC (personal computer) host, the touch screen is respectively connected with the scanning gun and the induction main control board, the induction main control board comprises a main control board card and a plurality of induction blocks, the induction blocks comprise wiring ports and LED lamps, and the wiring ports and the LED lamps are all connected with the main control board card. Compared with the prior art, the utility model has the advantages of improved plug wire efficiency, reduced plug wire error rate.
Description
Technical Field
The utility model belongs to the technical field of the bail test of pencil and specifically relates to a multistation is parallel to be induced plug wire system with wireless communication function is related to.
Background
At present, manual operation is often adopted for collecting wire harnesses in automobile wire harness production, corresponding sub-wire harnesses are manually obtained according to the model requirements of the sub-wire harnesses in the wire harnesses to be summarized and then combined into an assembly wire harness, and the mode is slow in operation flow, low in efficiency and high in error rate.
Utility model with publication number CN202423810U discloses an induced plug wire device of connector that uses in car wiring harness production, aims at providing one kind and can prevent that the electric wire from inserting wrong position, improves the device of plug wire efficiency and qualification rate. The wire placing rack is provided with wire placing grooves, each wire placing groove is provided with a wire indication light-emitting diode, the positions, corresponding to the wire inserting holes, of the periphery of the connector clamp are provided with wire insertion indication diodes respectively, each wire insertion indication diode corresponds to one wire indication diode, and each wire insertion indication diode is connected with a wire insertion controller in the electric cabinet.
The connector induction plugging device can be used for realizing induction plugging and then generalizing the number of buses, but has the following defects: all wire harnesses can only be plugged through one induced plugging device, cannot be used for streamlined operation, and the efficiency is still not high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the above-mentioned prior art and having that plug wire operation flow is slow, inefficiency, and the defect that the error rate is high and provide the parallel induced plug wire system of multistation with wireless communication function.
The purpose of the utility model can be realized through the following technical scheme:
a multi-station parallel induced plug wire system with a wireless communication function comprises a plurality of induced plug wire detection substations and a centralized monitoring station, wherein the induced plug wire detection substations are connected with the centralized monitoring station through wireless communication;
the induction plug wire detection substation comprises a scanning gun, an induction main control board, a wire guide frame, a touch screen, a wireless communication module, a power supply for supplying power to the whole substation and a support body for supporting the whole substation, the wireless communication module is embedded in the touch screen and can be connected with the wireless communication module of a PC (personal computer) host, the touch screen is connected with the scanning gun and the induction main control board respectively, the induction main control board comprises a main control board card and a plurality of induction blocks, each induction block comprises a wiring port and an LED (light-emitting diode) lamp, and the wiring port and the LED lamp are connected with the main control board card.
Further, the multi-station parallel induction wire insertion detection system further comprises a transfer trolley, the transfer trolley comprises a wire harness fixing support, a base and a traveling wheel, and the base is connected with the traveling wheel and the wire harness fixing support respectively.
Furthermore, the induced plug wire detection substation further comprises an expansion board card, the main control board card is further provided with a first expansion port, the first expansion port is connected to a cascade input interface of the expansion board card, and the expansion board card comprises a second expansion port, a wiring port and an LED lamp.
Furthermore, the number of the expansion board cards is multiple, and every two expansion board cards are cascaded through a second expansion port.
Further, the main control integrated circuit board includes return circuit needle interface and LED lamp interface, the wiring port of a plurality of induction blocks all connects return circuit needle interface, the LED lamp of a plurality of induction blocks all connects LED lamp interface.
Furthermore, the lead frame is provided with a plurality of wire discharge grooves, each wire discharge groove is correspondingly provided with a wire harness indicating lamp, and each wire harness indicating lamp is connected with an LED lamp interface in the main control board card.
Further, wireless communication module is 5G communication module, 4G communication module, bluetooth module, wiFi module or loRa module.
Further, a power interface of the power supply is integrated in the main control board card.
Furthermore, the touch screen is embedded in the wireless communication module.
Further, the centralized monitoring station also comprises a printer, and the printer is connected with the PC host.
Compared with the prior art, the utility model has the advantages of it is following:
(1) the utility model comprises a plurality of induction plug wire detection substations and a centralized monitoring station which are in wireless communication, and the whole wire harness collection and summary content is dispersed to each substation station, thereby realizing the assembly line operation; each induction plug wire detection substation is provided with a scanning gun, so that order tasks can be read conveniently; be provided with wiring port and LED lamp, correspond the instruction of plug wire position through main control integrated circuit board control LED lamp, realize the induced plug wire, improve the rate of accuracy that the pencil was selected, centralized control station is connected in each sub-station communication, realizes the control of whole assembly line, to sum up the utility model has the advantages of improve plug wire efficiency, reduced plug wire error rate.
(2) The utility model discloses the wire casing of putting on the lead frame also corresponds and is equipped with pencil pilot lamp to by the control of master control integrated circuit board, realize improving work efficiency to the warning of choosing corresponding kind pencil, reduce the error rate.
(3) The utility model discloses still set up the extension mouth in the master control integrated circuit board, when the plug wire mouth is not enough, be convenient for supply and insert the extension board, the expansibility is strong, and the function is more comprehensive.
(4) The utility model discloses the system is still including transporting the dolly, and the distribution and the collection of the pencil of being convenient for between each intersubstation promote work efficiency.
Drawings
Fig. 1 is a schematic structural view of a multi-station parallel induced plug wire system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an induced patch cord detection substation according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of the main control board in the embodiment of the present invention;
in the figure, 1, a centralized monitoring station, 2, an induction plug wire detection substation, 3, an induction main control board, 31, a main control board card, 311, an LED lamp interface, 312, a first expansion port, 313, a loop pin interface, 32, a fixed block, 4, a lead frame, 5, a touch screen, 6, a frame body, 7, a transfer trolley, 8, a power interface, 9 and a wiring harness indicator lamp.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.
Example 1
The embodiment provides a multi-station parallel induced plug wire system with a wireless communication function, which comprises a plurality of induced plug wire detection substations 2 and a centralized monitoring station 1, wherein the plurality of induced plug wire detection substations 2 are connected with the centralized monitoring station 1 through wireless communication, the centralized monitoring station 1 comprises a PC host, and the PC host is provided with a wireless communication module;
the induction plug wire detection substation 2 comprises a scanning gun, an induction main control board 3, a lead frame 4, a touch screen 5, a wireless communication module, a power supply for supplying power to the whole substation and a support body 6 for supporting the whole substation, wherein the wireless communication module is respectively connected with the scanning gun, the induction main control board 3 and the touch screen 5, the induction main control board 3 comprises a main control board card 31 and a plurality of induction blocks 32, each induction block 32 comprises a wiring port and an LED lamp, and the wiring port and the LED lamp are connected with the main control board card 31.
In this embodiment, the frame body 6 is divided into a first frame body and a second frame body, the main control board 3 and the power source are disposed in the first frame body, and the lead frame 4, the touch screen 5 and the wireless communication module are disposed in the second frame body.
As a preferred embodiment, the multi-station parallel induction wire plugging detection system further comprises a transfer trolley 7, wherein the transfer trolley 7 comprises a wire harness fixing support, a base and a traveling wheel, and the base is respectively connected with the traveling wheel and the wire harness fixing support.
As a preferred embodiment, the induced patch cord detection substation 2 further includes an expansion board card, the main control board card 31 is further provided with a first expansion port 312, the first expansion port 312 is connected to a cascade input interface of the expansion board card, and the expansion board card includes a second expansion port, a wiring port and an LED lamp.
As a preferred embodiment, the number of the expansion board cards is multiple, and every two expansion board cards are cascaded through the second expansion port.
As a preferred embodiment, the main control board 31 includes a loop pin interface 313 and an LED lamp interface 311, the connection ports of the plurality of induction blocks 32 are all connected to the loop pin interface 313, and the LED lamps of the plurality of induction blocks 32 are all connected to the LED lamp interface 311.
As a preferred embodiment, the lead frame 4 is provided with a plurality of wire discharge slots, each wire discharge slot is correspondingly provided with a wire harness indicator lamp 9, and each wire harness indicator lamp 9 is connected with the LED lamp interface 311 in the main control board card 31.
As a preferred embodiment, the wireless communication module is a 5G communication module, a 4G communication module, a bluetooth module, a WiFi module or an LoRa module.
In a preferred embodiment, the power supply interface 8 of the power supply is integrated in the main control board 31.
In a preferred embodiment, the touch screen 5 is disposed above the frame body 6.
As a preferred embodiment, the centralized monitoring station 1 further comprises a printer, which is connected to a PC host.
The above preferred embodiments are combined to obtain an optimal embodiment, and the operation principle of the optimal embodiment is described in detail below.
As shown in fig. 1-3, the system consists of a plurality of induced plug wire detection substations 2 and a centralized monitoring station 1 of the last workstation. Each induction plug wire detection substation 2 is an independent fixed induction system and comprises a scanning gun, an induction main control board, an expansion board, a touch screen with a wireless communication function and a power supply; the last station can be set to 1 PC and 1 printer, in addition to the same configuration. The PC is provided with a wireless communication module and can be in wireless communication with the touch screen of each induction plug wire detection substation 2, collect the test result information of each kit and control the product test flow and the printing of qualified product labels.
The plug wire of each induction plug wire detection substation 2 can be pulled back to ensure that the terminal is in place; the previous step can be returned to check whether the inserted line is inserted wrongly or inserted complementarily. All PN programs for each workstation can be downloaded wirelessly from the PC to the touch screen of each different workstation.
The touch screen of each station stores all PN program contents and ping table information on the main control board; the touch screen is connected with the serial port of the induction main control board, and a test program is downloaded to the induction main control board by scanning an order through a scanning gun to independently complete the current induction wire plugging; each induction plug wire detection substation 2 can work in parallel, can scan different orders and can induce different products; each induced plug wire detection substation 2 completes information transmission to a monitoring interface of the PC, and can display the total times of each induced plug wire detection substation 2; the transfer trolley starts to collect one inserted pass wire harness of each induction wire plugging detection substation 2 station from the first induction wire plugging detection substation 2 station, after the transfer trolley moves to the last station, the wire harnesses collected by each station are combined into a large wire harness, pass labels are confirmed and printed, meanwhile, a PC (personal computer) feeds back to each induction wire plugging detection substation 2, and the counting of the PN test pass of the touch screen of each induction wire plugging detection substation 2 is automatically reduced by 1.
The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.
Claims (10)
1. A multi-station parallel induced plug wire system with a wireless communication function is characterized by comprising a plurality of induced plug wire detection substations (2) and a centralized monitoring station (1), wherein the plurality of induced plug wire detection substations (2) are connected with the centralized monitoring station (1) through wireless communication, the centralized monitoring station (1) comprises a PC host, and the PC host is provided with a wireless communication module;
induction plug wire detects sub-station (2) including scanning rifle, induction main control board (3), lead frame (4), touch-sensitive screen (5), wireless communication module, for the power of whole sub-station power supply and support body (6) of whole sub-station, wireless communication module is embedded into in touch-sensitive screen (5), touch-sensitive screen (5) are connected respectively scanning rifle and induction main control board (3), induction main control board (3) are including main control integrated circuit board (31) and a plurality of induction piece (32), induction piece (32) are including wiring port and LED lamp, wiring port and LED lamp are all connected main control integrated circuit board (31).
2. The multi-station parallel induction wire plugging system with the wireless communication function according to claim 1, wherein the multi-station parallel induction wire plugging detection system further comprises a transfer trolley (7), the transfer trolley (7) comprises a wire harness fixing support, a base and a traveling wheel, and the base is respectively connected with the traveling wheel and the wire harness fixing support.
3. The multi-station parallel plug wire induction system with the wireless communication function according to claim 1, wherein the plug wire induction detection substation (2) further comprises an expansion board card, the main control board card (31) is further provided with a first expansion port (312), the first expansion port (312) is connected to a cascade input interface of the expansion board card, and the expansion board card comprises a second expansion port, a wiring port and an LED lamp.
4. The system according to claim 3, wherein the number of the expansion boards is multiple, and every two expansion boards are cascaded through the second expansion port.
5. The multi-station parallel wire-plugging inducing system with the wireless communication function according to claim 1, wherein the main control board (31) comprises a loop pin interface (313) and an LED lamp interface (311), the wire-plugging ports of the plurality of inducing blocks (32) are all connected with the loop pin interface (313), and the LED lamps of the plurality of inducing blocks (32) are all connected with the LED lamp interface (311).
6. The multi-station parallel wire-plugging induction system with the wireless communication function according to claim 5, wherein the lead frame (4) is provided with a plurality of wire-discharging slots, each wire-discharging slot is correspondingly provided with a wire harness indicator lamp (9), and each wire harness indicator lamp (9) is connected with an LED lamp interface (311) in the main control board card (31).
7. The system of claim 1, wherein the wireless communication module is a 5G communication module, a 4G communication module, a bluetooth module, a WiFi module or a LoRa module.
8. The system according to claim 1, wherein the power interface (8) of the power supply is integrated into the main control board (31).
9. The multi-station parallel induction wire plugging system with the wireless communication function according to claim 1, wherein the touch screen (5) is arranged above the frame body (6).
10. The system for multi-station parallel induced plug wire with wireless communication function according to claim 1, wherein the centralized monitoring station (1) further comprises a printer, and the printer is connected with the PC host.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022965238.1U CN214703934U (en) | 2020-12-12 | 2020-12-12 | Multi-station parallel induction plug wire system with wireless communication function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022965238.1U CN214703934U (en) | 2020-12-12 | 2020-12-12 | Multi-station parallel induction plug wire system with wireless communication function |
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| Publication Number | Publication Date |
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| CN214703934U true CN214703934U (en) | 2021-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022965238.1U Active CN214703934U (en) | 2020-12-12 | 2020-12-12 | Multi-station parallel induction plug wire system with wireless communication function |
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