CN214694485U - Glass fiber chopping machine - Google Patents

Abstract

The patent relates to a glass fiber chopping machine, which comprises an installation platform, a power mechanism, a cutter head and a pressing wheel mechanism; the power mechanism is arranged on the mounting platform, a transmission shaft of the power mechanism is detachably connected with the cutter head, and the axis of the transmission shaft is vertically arranged; a blanking port is arranged on the mounting platform and is positioned right below the cutter head; the pressing wheel mechanism is arranged on the mounting platform and used for extruding and winding the fiber bundles on the cutter head, inner layer fiber yarns wound on the cutter head are cut off, and broken fibers fall down from the blanking port. The utility model has the advantages of simple structure, convenient operation, required fiber length has been promoted by a wide margin to accurate cutting off that can be stable in succession.

Description

Glass fiber chopping machine

Technical Field

This patent belongs to glass fiber cutting technical field, particularly relates to a glass fiber chopping machine.

Background

In recent years, composite materials are widely applied to the fields of aviation, traffic, machinery, electronics, medical treatment, automobiles, chemical industry, wind power, buildings and the like, high-performance fibers are ideal reinforcements of advanced composite materials, development and application of aramid fibers, carbon fibers, glass fibers and basalt fibers play a great role in promoting development of the field of material science, and are favored by people, and the application range is continuously expanded. However, the development of high-performance fibers in China is relatively late, and the development mainly depends on import at present. Research and development and improvement of production equipment of the high-performance fiber, realization of low-cost large-scale production of the high-performance fiber, and great significance.

Ultrashort fibers generally refer to short fibers having a cut length of less than 20mm, and have the following characteristics: higher strength at break and lower elongation at break; low shrinkage in boiling water or hot air; a high degree of dispersibility in media; antistatic property; low melting point composite and antibacterial. The most important quality index of ultra-short fiber products is the cut length uniformity of the fiber, so that the most important point of the equipment for producing ultra-short fiber is how to continuously, stably and accurately cut the fiber to the required fiber length.

However, the cutter head of the existing glass fiber chopping machine cannot be disassembled, blade replacement needs to be carried out on equipment, blade replacement needs 2-3 hours once, replacement is inconvenient, disassembly and assembly are complex, time is long, and production efficiency is affected; the cutter head has small size, the linear speed at the cutter point of the cutter head is small, the production efficiency is low, the uniformity and the stability of the fiber cutting length are poor, and the product quality of the ultrashort fibers cannot meet the high-quality application requirement.

SUMMERY OF THE UTILITY MODEL

In view of the above analysis, the present invention aims to provide a glass fiber chopping machine for solving one or more of the problems of inconvenient, time-consuming and labor-consuming cutter head replacement operation, poor fiber cutting length uniformity and low yield of the existing glass fiber chopping machine.

The purpose of the utility model is realized like this:

a glass fiber chopping machine comprises an installation platform, a power mechanism, a cutter head and a pinch roller mechanism; the power mechanism is arranged on the mounting platform, a transmission shaft of the power mechanism is detachably connected with the cutter head, and the axis of the transmission shaft is vertically arranged; a blanking port is arranged on the mounting platform and is positioned right below the cutter head; the pressing wheel mechanism is arranged on the mounting platform and used for extruding the fiber bundles wound on the cutter head, the inner layer fiber filaments wound on the cutter head are cut off, and the broken filaments fall down from the blanking port.

The utility model relates to a preferable implementation mode, the cutter head comprises a tooth holder, a connecting seat and a blade; the tooth holder comprises a first tooth holder and a second tooth holder, and rectangular tooth grooves for mounting blades are uniformly distributed on the circumference of the tooth holder; the first tooth holder and the second tooth holder are fixed at two ends of the connecting seat, and the cutting edges of the blades face outwards and are on the same graduated circle.

The utility model relates to a preferred embodiment, the quantity of pinch roller mechanism is a plurality of, and pinch roller mechanism evenly lays in the periphery of blanking mouth.

The utility model relates to a preferred embodiment, the pinch roller mechanism comprises a hydraulic cylinder, a rocker arm and a pinch roller; the pneumatic cylinder is fixed in mounting platform, and the one end of rocking arm is connected with the piston rod of pneumatic cylinder, and the other end rolls and is equipped with the pinch roller.

The utility model relates to a preferred embodiment, pinch roller mechanism still include hydraulic control system, and hydraulic control system control pneumatic cylinder drive pinch roller mechanism is close to and extrudees the tow of winding on the blade disc with the settlement pressure.

In a preferred embodiment of the present invention, the rocker arm comprises an upper arm and a lower arm arranged in parallel; the two ends of the upper arm and the lower arm are respectively connected through a first shaft and a second shaft, the first shaft is rotationally connected with a piston rod of a hydraulic cylinder, and a pressing wheel is arranged on the second shaft; the rocker arm is rotatably connected with the mounting platform through a rotating shaft, and the rotating shaft is positioned between the first shaft and the second shaft.

In a preferred embodiment of the present invention, the upper arm and the lower arm each include a first section and a second section, and the first section and the second section form an obtuse angle; the rotating shaft is arranged at the transition joint of the first section and the second section.

The utility model relates to a preferred embodiment, the pinch roller mechanism also comprises a pinch roller seat, the pinch roller seat comprises a transverse fixing plate and a vertical fixing plate which are vertically arranged; the horizontal fixed plate is fixed on the upper surface of the mounting platform, the hydraulic cylinder is fixed on the vertical fixed plate, and the rotating shaft is rotatably connected with the horizontal fixed plate.

The utility model relates to a preferred embodiment, pinch roller mechanism still include positioner, and positioner supports to lean on the rocking arm for the rotation of rocking arm is spacing.

The utility model relates to a preferred embodiment, the power mechanism comprises a motor, a motor base, a driving pulley, a synchronous belt and a driven pulley, and the motor is arranged on the bracket through the motor base; the output shaft and the driving pulley of motor are connected, and the one end dismantlement of transmission shaft is connected with the blade disc, and other end fixedly connected with driven pulley, the cover is equipped with the hold-in range on driving pulley and the driven pulley.

Compared with the prior art, the utility model discloses can realize one of following beneficial effect at least:

a) the utility model provides a glass fiber chopping machine, blade disc are dismantled with the transmission shaft of motor and are connected, can directly change the blade disc when the better blade of needs, change the blade disc required time and only need 10 minutes to can accomplish the blade change under online, not influence the operation of equipment, guarantee the production continuity, can not dismantle for traditional cutter blade disc, change the blade and need go on equipment, change a blade and need 2 ~ 3 hours, the utility model discloses change the blade disc required time and be 1/18-1/12 of current cutter blade disc change time, production efficiency promotes by a wide margin.

b) The utility model provides a glass fiber chopping machine, the blade disc includes the toothholder of two disc structures, two toothholders pass through the fixed both ends that set up at the connecting seat of bolt parallel, a certain distance has between two toothholders, the simple structure of blade disc, the diameter is big, cutting edge department linear velocity is big, the working length of blade is big, cutting-off capability is high, can be fit for various requirements of cutting off, can promote output by a wide margin, 1 hour productivity is about 5 tons, and because the blade disc change time is short, daily output is high and is up to 30 ~ 50 tons, production efficiency is 6-8 times of current traditional chopping machine productivity.

c) The utility model provides a glass fiber chopping machine, toothholder are equipped with the rectangle tooth's socket that is used for installing the blade, and rectangle tooth's socket evenly distributed is on the circumference of toothholder, and the cutting edge of blade is outwards just on same graduated circle, and the blade of blade is parallel mutually, and the interval of the blade of two adjacent blades equals, because the blade of blade is parallel mutually, cuts off length and does not have the difference, and the cutting-off precision is high.

Drawings

In order to more clearly illustrate the embodiments of the present specification or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the embodiments of the present specification, and other drawings can be obtained by those skilled in the art according to the drawings.

FIG. 1 is a first schematic structural view of a glass fiber chopping machine according to the present invention;

FIG. 2 is a schematic structural view of a glass fiber chopping machine of the present invention;

FIG. 3 is a third schematic structural view of the glass fiber chopping machine of the present invention;

fig. 4 is the structure schematic diagram of the glass fiber chopping machine of the utility model four:

fig. 5 is a first schematic structural view of a power mechanism and a rotating mechanism of the present invention;

fig. 6 is a second schematic structural view of the power mechanism and the rotating mechanism of the present invention;

fig. 7 is a third schematic structural view of the power mechanism and the rotating mechanism of the present invention;

fig. 8 is a schematic structural view of the cutter head of the present invention;

fig. 9 is a first schematic structural diagram of a pinch roller mechanism according to the present invention;

fig. 10 is a second schematic structural view of the pinch roller mechanism of the present invention;

fig. 11 is a third schematic structural view of the pinch roller mechanism of the present invention;

fig. 12 is a first schematic structural diagram of the guide mechanism of the present invention;

fig. 13 is a second schematic structural diagram of the guiding mechanism of the present invention.

Reference numerals:

1. mounting a platform; 2. a support; 3. a power mechanism; 3-1-motor; 3-2, a motor base; 3-3, a driving belt wheel; 3-4, synchronous belts; 3-5, a tensioning device; 3-6, bearing seats; 3-7, a driven belt wheel; 4. A safety device; 4-1, a hinge; 4-2, a first shield; 4-3, a handle; 4-4, a second shield; 4-5, a support component; 5. a rotation mechanism; 5-1, a hand wheel; 5-2, a limiting device; 5-3, rotating a shaft bracket; 6. a cutter head; 6-1, a tooth holder; 6-2, a cover plate; 6-3, pressing a cover; 6-4, a connecting seat; 6-5, a blade; 7. a guide mechanism; 7-1, fixing plates; 7-2, a guide groove fixing plate; 7-3, a guide rod; 7-4, closing up the guide groove; 8. a pinch roller mechanism; 8-1, a pinch roller seat; 8-2, a hydraulic cylinder; 8-3, rocker arm; 8-4, a pinch roller; 8-5, and a positioning device.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

For the purpose of facilitating understanding of the embodiments of the present application, the following description will be made in terms of specific embodiments with reference to the accompanying drawings, which are not intended to limit the embodiments of the present application.

The utility model discloses a glass fiber chopping machine, as shown in figures 1-4, which is an off-line glass fiber chopping machine and comprises an installation platform 1, a power mechanism 3, a cutter head 6 and a pinch roller mechanism 8; the power mechanism 3 is arranged on the mounting platform 1, a transmission shaft of the power mechanism 3 is detachably connected with the cutter head 6, and the axis of the transmission shaft is vertically arranged; a blanking port is arranged on the mounting platform 1 and is positioned right below the cutter head 6; the pressing wheel mechanism 8 is arranged on the mounting platform 1, the pressing wheel mechanism 8 is used for extruding the fiber bundles wound on the cutter head 6, the inner layer fiber filaments wound on the cutter head 6 are cut off, and the broken filaments fall down from the blanking port.

In this embodiment, the pinch roller mechanism 8 is disposed on the upper surface of the mounting platform 1 and is arranged close to the blanking port, as shown in fig. 9 to 11, the pinch roller mechanism 8 includes a pinch roller seat 8-1, a hydraulic cylinder 8-2, a rocker arm 8-3, a pinch roller 8-4, and a hydraulic control system. The rocker arm 8-3 is of a broken line structure and comprises an upper arm and a lower arm which are arranged in parallel, and two ends of the upper arm and two ends of the lower arm are respectively connected through a first shaft and a second shaft; the upper arm and the lower arm have the same structure and respectively comprise a first section and a second section, and the first section and the second section form an obtuse angle; the transitional connection part of the first section and the second section of the rocker arm 8-3 is rotatably connected with the mounting platform 1 through a rotating shaft, the first shaft is rotatably connected with a piston rod of the hydraulic cylinder 8-2, and the pinch roller 8-4 is mounted on the second shaft.

In this embodiment, the pressure roller seat 8-1 includes a horizontal fixing plate and a vertical fixing plate which are vertically arranged; the horizontal fixing plate is fixed on the upper surface of the mounting platform 1, the hydraulic cylinder 8-2 is fixed on the vertical fixing plate, and the rotating shaft is rotatably connected with the horizontal fixing plate. The pinch roller mechanism 8 also comprises a positioning device 8-5, the vertical fixing plate is arranged at one end of the horizontal fixing plate, and the positioning device 8-5 is arranged at the other end of the horizontal fixing plate; the positioning device 8-5 is of a telescopic structure, if a puller bolt is adopted, the positioning device 8-5 is abutted against the limited rocker arm 8-3, the rotating angle of the rocker arm 8-3 around the rotating shaft is controlled by adjusting the telescopic length of the positioning device 8-5, the rocker arm 8-3 is fixed at a specified angle by being matched with the hydraulic cylinder 8-2, the rocker arm 8-3 is prevented from swinging in the cutting process, and therefore the pressing wheel 8-4 is used for pressing the cutter head 6 at a set pressure.

In this embodiment, the hydraulic control system is composed of a hydraulic station, an oil pipe, and a shunt, and is used to control the working process of the hydraulic cylinder 8-2. The hydraulic cylinder 8-2 is rotationally connected with one end of the rocker arm, the hydraulic control system controls the hydraulic cylinder 8-2 to act, and when the hydraulic cylinder 8-2 acts, the rocker arm 8-3 is pushed and pulled, so that the pressing wheel 8-4 is close to the cutting surface of the cutter head 6 at a set pressure, and a fiber bundle is extruded; the hydraulic control system controls the hydraulic cylinder to retract to control the pressing wheel to be disengaged from the cutter head.

Considering that the size of the cutter head is large, the cutting efficiency of only setting 1 pressing wheel mechanism 8 is not high, therefore, in order to improve the cutting efficiency, a plurality of pressing wheel mechanisms 8 can be adopted, the plurality of pressing wheel mechanisms 8 are uniformly distributed on the periphery of the blanking port, and the specific number of the pressing wheel mechanisms 8 is determined according to the process parameters. Exemplarily, the chopping machine is provided with three pinch roller mechanisms 8, and the three pinch roller mechanisms 8 are uniformly arranged around the blanking port, so that the installation space of the installation platform 1 is fully utilized while the shredding effect is ensured.

In the embodiment, the power mechanism 3 comprises a remote electric control cabinet, a power cable, a motor 3-1, a motor base 3-2 and a first transmission mechanism, the first transmission mechanism comprises a transmission shaft and a bearing seat 3-6, the transmission shaft is arranged in the bearing seat 3-6 through a bearing, and the cutter head 6 is detachably connected with the transmission shaft; the motor 3-1 is arranged on the motor base 3-2, and the motor 3-1 drives the cutter head 6 to rotate through a transmission shaft of the first transmission mechanism; the bearing seats 3-6 are fixed on a rotating shaft extending out of the rotating mechanism 5 through bolts, the cutter head 6 is detachably connected with the transmission shaft and can be replaced quickly, the cutter head can be replaced directly by the chopping machine in the embodiment within 10 minutes, the replacement of the blades can be operated on line, the operation of equipment is not affected, the production continuity is guaranteed, and the production efficiency is greatly improved.

In a preferred embodiment of this embodiment, the off-line glass fiber chopping machine further includes a rotating mechanism 5, a rotating shaft of the rotating mechanism 5 is fixedly connected with the bearing seats 3-6, an axis of the rotating shaft of the rotating mechanism 5 is perpendicular to an axis of a transmission shaft of the first transmission mechanism, and the rotating mechanism 5 is used for turning the cutter head 6 over a certain angle, so as to realize quick replacement of the cutter head 6.

In a preferred embodiment of the embodiment, the power mechanism 3 and the rotating mechanism 5 are fixed on the mounting platform 1 through the support 2, the support 2 is of an integral box structure and is formed by welding steel plates, the support 2 is located on one side of the blanking port, the lower portion of the support 2 is provided with an abdicating space for accommodating the cutter head 6, the abdicating space can accommodate a part of the cutter head 6, on one hand, interference between the cutter head 6 and the support 2 can be avoided, and on the other hand, the size of the chopping machine can be reduced. The support 2 is provided with a motor base 3-2 and a rotating shaft bracket 5-3, the motor 3-1 is arranged on the support 2 through the motor base 3-2, the rotating mechanism 5 is arranged on the support 2 through the rotating shaft bracket 5-3, and optionally, the rotating shaft bracket 5-3 is welded with the support 2, or the rotating shaft bracket 5-3 and the support 2 are integrally formed.

In a preferred embodiment of this embodiment, the motor 3-1 drives the cutter head 6 to rotate via a belt. The first transmission mechanism further comprises a transmission belt assembly, the transmission belt assembly comprises a driving belt wheel 3-3, a synchronous belt 3-4 and a driven belt wheel 3-7, an output shaft of the motor 3-1 is connected with the driving belt wheel 3-3, one end of the transmission shaft is connected with the cutter head 6, the other end of the transmission shaft is fixedly connected with the driven belt wheel 3-7, and the synchronous belt 3-4 is sleeved on the driving belt wheel 3-3 and the driven belt wheel 3-7.

In this embodiment, the first transmission mechanism further includes a tensioning device 3-5 for placing the synchronous belt in a tensioned state, and the tensioning device 3-5 includes a tensioning shaft and a roller mounted on the tensioning shaft, and the roller rotates around the tensioning shaft. The tensioning shaft of the tensioning device 3-5 is vertically and fixedly arranged on the support 2 through the adjusting plate, the adjusting plate is provided with a strip hole, the length direction of the strip hole is perpendicular to a wheel center connecting line of the driving belt wheel 3-3 and the driven belt wheel 3-7, the height of the roller is larger than the width of the synchronous belt 3-4, the lower end of the tensioning shaft is provided with a thread, and the tensioning shaft is fixed at a certain position of the strip hole through a nut, so that the position of the strip hole on the adjusting plate through adjusting the tensioning device 3-5 is adjusted, and the synchronous belt is in a tensioning state.

In a preferred embodiment of the embodiment, the motor 3-1 and the bearing seat 3-6 are located on two sides of the rotating mechanism 5, and the structural arrangement can avoid the phenomenon that the weight of the chopping machine is partially concentrated to cause unstable gravity center and cause side turning accidents of the chopping machine in work, so that the working stability of the chopping machine is improved.

In this embodiment, the rotating mechanism 5 includes a handwheel 5-1, a second transmission mechanism and a rotating shaft bracket 5-3, and the second transmission mechanism is mounted on the bracket 2 through the rotating shaft bracket 5-3. The hand wheel 5-1 is fixedly connected with the bearing block 3-6 through the second transmission mechanism, the second transmission mechanism drives the bearing block 3-6 to rotate by rotating the hand wheel 5-1, and then the cutter head 6 is turned over, the cutter head 6 can be replaced conveniently and rapidly, and the starting rate of equipment is guaranteed.

In a preferred embodiment of this embodiment, the second transmission mechanism is a worm gear transmission mechanism, and the hand wheel 5-1 is fixedly connected with the bearing seat 3-6 through the worm gear transmission mechanism. Specifically, the worm and gear transmission mechanism comprises a worm, a worm wheel and a rotating shaft, the worm is rotatably connected to a rotating shaft frame 5-3, the first end of the worm is detachably connected with a hand wheel 5-1, a driving thread is arranged on the worm and is matched with the thread of the worm wheel, one end of the rotating shaft is fixedly connected with the center of the worm wheel, the center line of the worm wheel is overlapped with the center line of the rotating shaft, the other end of the rotating shaft is fixedly connected with a bearing seat 3-6, and the worm is perpendicular to the axis of the rotating shaft. When the cutter head 6 needs to be replaced, the hand wheel 5-1 is rotated to rotate the worm, the worm gear drives the rotating power to drive the rotating shaft to rotate, so that the bearing seats 3-6 are driven to rotate, and finally the cutter head 6 is turned over; after the cutter head is replaced, the hand wheel 5-1 is rotated reversely, so that the bearing seats 3-6 are rotated reversely and reset.

In a preferred embodiment of the present embodiment, the second end of the worm extends out of the side wall of the bracket 2, that is, both ends of the worm extend out of the side wall of the bracket 2, the driving thread is disposed in the middle of the worm, the second end of the worm can also be detachably mounted with a hand wheel 5-1, both ends of the worm can be detachably mounted with the hand wheel 5-1, and the rotating mechanism 5 can be operated on one side of the bracket 2 to turn the cutter head 6 over a certain angle according to the situation, so as to achieve quick replacement of the cutter head 6 in various work occasions.

In a preferred embodiment of this embodiment, the second transmission mechanism is a worm gear reducer, and the hand wheel 5-1 is fixedly connected with the bearing seat 3-6 through the worm gear reducer. When the cutter head 6 needs to be replaced, the hand wheel 5-1 is rotated, the worm gear speed reducer transmits the rotating force of the hand wheel 5-1 to the bearing seat 3-6, the cutter head 6 is controlled to turn over, and after the cutter head is replaced, the hand wheel 5-1 is rotated reversely, so that the bearing seat 3-6 is rotated reversely and reset. The worm gear speed reducer is used as a power transmission device, so that the service life is long, the allowable input rotating speed range is very low, and the speed reduction range is larger.

In another preferred embodiment of this embodiment, the turning motor is used to drive the bearing seat 3-6 to turn over instead of the handwheel 5-1, that is, the output shaft of the turning motor is connected to the worm and gear reducer, the output shaft of the worm and gear reducer is fixedly connected to the bearing seat 3-6, and the control system controls the turning motor to rotate in the forward direction and the reverse direction to complete the turning and returning and resetting of the cutter head 6.

In this embodiment, a first connecting plate is disposed on a side end face of the rotating shaft bracket 5-3, a second connecting plate is disposed on a side wall of the bearing seat 3-6, the first connecting plate is in butt joint with the second connecting plate, bolt holes are disposed in both the first connecting plate and the second connecting plate, and the first connecting plate and the second connecting plate are fixedly connected by using a limiting bolt. When the cutter head 6 needs to be replaced, the limiting bolt is dismounted, the cutter head 6 is rotated by 180 degrees by the rotating mechanism 5, the cutter head 6 is replaced quickly, the cutter head 6 is rotated and reset after replacement is completed, and the rotating shaft bracket 5-3 is fixedly connected with the bearing seat 3-6 by the limiting bolt.

In a preferred embodiment of this embodiment, the rotating mechanism 5 is further provided with a limiting device 5-2, the limiting device 5-2 includes a limiting plate, the limiting plate is mounted on a side wall surface of the bracket 2, the limiting plate is located above the abdicating space of the bracket 2, the limiting plate extends out of a side end surface of the bracket 2, which is provided with the abdicating space, and a portion of the limiting plate extending out of the side end surface of the bracket 2 is used for limiting the rotation of the bearing seat 3-6. When the cutter head 6 is in a working state, the bearing seats 3-6 are abutted against the extending parts of the limiting plates, the limiting plates limit the bearing seats 3-6 to further rotate, the cutter head 6 is ensured to be in a horizontal state, and the cutting edges of the blades are parallel to each other, so that the same cutting length of the fiber filaments is ensured, and the cutting precision is high.

In this embodiment, the number of limiting plates may be one or two.

When a limiting plate is arranged, the limiting plate is fixed on one side surface of the bracket 2, and the cutter head 6 is overturned and reset from the direction of the other side surface of the bracket 2.

When setting up two limiting plates, the limiting plate is dismantled and is set up on two lateral wall faces of support 2, and first limiting plate and second limiting plate are all dismantled through the bolt and are installed on two sides of support 2. When the cutter head 6 is in a working state, the bearing seats 3-6 are clamped by the first limiting plate and the second limiting plate, and two ends of each bearing seat 3-6 respectively abut against the two limiting plates. When the cutter head 6 needs to be replaced, the first limiting plate is detached, the cutter head 6 is turned 180 degrees from one side of the first limiting plate, the cutter head 6 is replaced, the cutter head is reversely rotated 180 degrees for resetting after replacement is completed, when the bearing blocks 3-6 abut against the second limiting plate, the reset position is reached, the first limiting plate is installed, and the bearing blocks 3-6 are clamped tightly. Through setting up two limiting plates, can prevent effectively that the blade disc from taking place the upset in the course of the work, improve the operational reliability of chopping machine.

In a preferred embodiment of this embodiment, one end of the limiting plate is connected to the side wall of the bracket 2 through a rotating shaft, the other end of the limiting plate is a free end, and the free end of the limiting plate extends out of the side end surface of the bracket 2 to limit the rotation of the bearing seats 3-6. Connect the limiting plate on support 2 through rotating, can prevent that the limiting plate from losing at the dismantlement in-process, convenient operation moreover.

In this embodiment, the cutter head 6 is structured as shown in fig. 8, and the cutter head 6 includes a tooth holder 6-1, a cover plate 6-2, a gland 6-3, a connecting seat 6-4, a blade 6-5, and a pressing ring. The tooth holders 6-1 are of disc structures, the number of the tooth holders 6-1 is two, the tooth holders are respectively a first tooth holder and a second tooth holder, connecting seat mounting holes are formed in the centers of the first tooth holder and the second tooth holder, the two tooth holders 6-1 are fixed to the two ends of the connecting seat 6-4 through bolts, the first tooth holder is located above the second tooth holder, a certain distance is reserved between the first tooth holder and the second tooth holder, the working length of the blade 6-5 is large, and the cutting capacity is high. The tooth holder 6-1 is provided with a plurality of rectangular tooth grooves for mounting the blades 6-5, the rectangular tooth grooves are uniformly distributed on the circumference of the tooth holder 6-1, the blades 6-5 are arranged on the rectangular tooth grooves of the two tooth holders 6-1, the blades 6-5 are parallel to the transmission shaft, the cutting edges of the blades 6-5 face outwards and are on the same reference circle, the cutting edges of the blades are parallel to each other, the intervals between the cutting edges of the two adjacent blades are equal, the connecting holder 6-4 is positioned at the center of the cutter head 6, and the center line of the connecting holder 6-4 is coincident with the center line of the cutter head 6.

In the embodiment, a plurality of blades 6-5 are uniformly distributed on the cutter head 6 along the radial direction, the number of the blades 6-5 is increased or reduced according to the requirement of the fiber cutting length, the blades 6-5 are parallel to the transmission shaft, and the cutting edges are arranged outwards; the toothholder 6-1 is of a hollow structure, cut cellosilk is separated from the gap between adjacent blades under the combined action of the extrusion of the pressing wheel and the rotating centripetal force of the cutter head, and vertically drops from the hollow gap on the inner side of the cutter head, so that the shredding is finished. At least the second toothholder on the lower part is of a hollow structure, and if the first toothholder on the upper part is also of a hollow structure, the hollow part needs to be covered by the cover plate 6-2, so that cut filaments are prevented from being extruded from the first toothholder on the upper part, and all the cut filaments are guaranteed to smoothly fall from the blanking port.

In the embodiment, the connecting seat 6-4 is detachably connected with the transmission shaft of the first transmission mechanism, and the connecting seat 6-4 is connected with the transmission shaft through the conical surface, the spline and the end surface pressing plate, so that the cutter head can be quickly replaced, and the cutter head is convenient to disassemble and assemble.

In this embodiment, two tooth holders 6-1 are respectively provided with a pressing cover 6-3, that is, the peripheries of the first tooth holder and the second tooth holder are respectively provided with a first pressing cover and a second pressing cover, the pressing covers 6-3 on two sides are respectively fixed on the tooth holder 6-1 through bolts, the pressing covers 6-3 are used for limiting the blade 6-5, so that the blade 6-5 is prevented from being disengaged from the rectangular tooth socket, and the cutting edges of the blade 6-5 can be positioned on the same circumference.

Considering that the cut length of the fiber filament needs to be kept constant, the gaps between the two adjacent blades 6-5 are equal. However, in the shredding process, if the blade is broken, a local blade gap is increased, and a large amount of defective broken filaments are generated. Based on this, in the cutter head 6 of this embodiment, the pressing rings are disposed at two ends of the blade 6-5, the blade 6-5 is pressed by the pressing rings, the pressing rings are made of high-elasticity polyurethane, the pressing rings are of a ring structure, the two pressing rings are respectively mounted at two ends of the blade 6-5, that is, the pressing rings are disposed between the blade 6-5 and the gland 6-3, the first pressing ring is mounted between the first tooth holder and the first gland, the second pressing ring is mounted between the second tooth holder and the second gland, and the mounting of the pressing rings can prevent the blade 6-5 from directly contacting with the gland 6-3, prevent the blade 6-5 from directly contacting with the gland 6-3 to cause fracture, not only prolong the service life of the blade 6-5, but also ensure the shredding effect.

In a preferred embodiment of the embodiment, the tooth holder 6-1 is made of alloy stainless steel, and the contact strength of the groove bottom is improved by nitriding treatment; the blade 6-5 is made of alloy steel.

In a preferred embodiment of this embodiment, the glass fiber chopping machine further includes a guiding mechanism 7, the guiding mechanism 7 is disposed on the upper surface of the mounting platform 1, the guiding mechanism 7 is configured to gather the fiber filaments of the plurality of cakes together and guide the gathered fiber filaments to wind on the cutter head 6, as shown in fig. 12 to 13, the guiding mechanism 7 includes a guide slot fixing plate 7-2, a guide rod 7-3, and a closing-up guide slot 7-4. The guide groove fixing plate 7-2 is of an L-shaped structure and comprises a first vertical plate and a first transverse plate, the first transverse plate is fixed on the upper surface of the mounting platform 1, and a plurality of guide rod 7-3 mounting holes are uniformly formed in the first transverse plate and the first vertical plate, wherein the mounting holes are threaded holes, the guide rods 7-3 are mounted on the guide groove fixing plate 7-2 through threads, or the mounting holes are through holes, threaded holes are formed in the bottoms of the guide rods 7-3, and the guide groove fixing plate 7-2 is mounted on the guide groove fixing plate through bolts and gaskets; the closing-in guide groove 7-4 is of a side opening structure and comprises a top plate, a side plate and a bottom plate which are integrally arranged, the side plate of the closing-in guide groove 7-4 is arranged on the mounting platform 1 through a vertical rotating shaft, the rotating angle of the closing-in guide groove 7-4 is adjustable, and the closing-in guide groove 7-4 is fixed at a specified angle by nuts. The number of the guide rods 7-3 is multiple, the guide rods 7-3 are horizontally and vertically arranged, illustratively, the two horizontally arranged guide rods 7-3 and the two vertically arranged guide rods 7-3 form a # -shape, the fiber wires of the plurality of wire discs pass through a through hole in the center of the # -shape, and after the closing-in guide grooves 7-4 are integrated into a whole, the fiber wires are uniformly wound on the cutter disc 6 for cutting. In the cutting process, the entering direction of the fiber bundle can be changed by adjusting the direction of the closing-in guide groove 7-4 and the position of the guide rod 7-3, so that the cutting quality of the fiber filaments is ensured.

Because the plurality of guide rod 7-3 mounting holes are uniformly formed in the first transverse plate and the first vertical plate, the positions of the guide rods 7-3 are adjustable, the included angles between the fibers of the plurality of fiber discs and the central lines of the groined through holes can be small by controlling the positions and the gaps between the guide rods 7-3, the fibers and the guide rods 7-3 are prevented from being in large angles, the resistance is reduced, the fibers are prevented from being pulled apart at the guide rods 7-3, and the fibers are convenient to guide in.

In this embodiment, the guide mechanism 7 further includes a fixing plate 7-1, and the fixing plate 7-1 is used to fix the guide slot fixing plate 7-2 on the upper surface of the mounting platform 1, so as to prevent the guide slot fixing plate 7-2 from moving. Specifically, the fixing plate 7-1 is also of an L-shaped structure and comprises a second vertical plate and a second transverse plate, the second vertical plate is fixedly connected with the first vertical plate through bolts, and the second transverse plate is fixedly connected with the upper surface of the mounting platform 1. Through the fixing plate 7-1 with the L-shaped structure, the stability of the guide groove fixing plate 7-2 can be improved, the phenomenon that the guide groove fixing plate moves in the guide wire process to influence the wire cutting effect is avoided, the guide groove fixing plate can be used for simultaneously cutting a plurality of spinning cakes, and the guide groove fixing plate plays an important role in improving the wire cutting product quantity.

In a preferred embodiment of the present embodiment, the glass fiber chopping machine is further provided with a safety protection device 4, and the safety protection device 4 is detachably mounted on the bracket 2 and is used for covering the rotating part of the power mechanism 3, so as to protect an operator when the driving pulley 3-3, the driven pulley 3-7 and the synchronous belt 3-4 rotate.

In a preferred embodiment of the present embodiment, the safety protection device 4 comprises a protection wall and a top wall, the bottom of the safety protection device 4 is of an open structure, the safety protection device 4 is detachably mounted on the bracket 2, the driving pulley 3-3, the synchronous belt 3-4 and the driven pulley 3-7 are covered inside the safety protection device 4, when the cutter head 6 needs to be replaced, the safety protection device 4 is detached, the tensioning device 3-5 is adjusted to enable the synchronous belt 3-4 to be in a detachable state, the synchronous belt 3-4 is detached from the driven pulley 3-7, the limiting device 5-2 is detached, the bearing seat 3-6 and the rotating shaft frame 5-3 are in a relatively free rotating state, the rotating mechanism 5 is used for driving the cutter head 6 to turn over 180 degrees, the quick replacement of the cutter head 6 is completed, and after the replacement is completed, the cutter head 6 is turned over 180 degrees reversely for resetting, limiting by using a limiting device 5-2, fixing a bearing seat 3-6 and a rotating shaft bracket 5-3 by using a bolt, adjusting a tensioning device 3-5 to enable a synchronous belt 3-4 to be in a tensioned state, installing a safety protection device 4 on a support 2, covering a driving belt wheel 3-3, the synchronous belt 3-4 and a driven belt wheel 3-7 in the safety protection device 4, and restarting a chopping machine to perform cutting work.

The protection device of the existing short cutting equipment is of an integral structure, the integral protection device is large in size and heavy in weight, the protection device needs to be completely disassembled when a cutter head is replaced, the disassembly needs to be completed by at least two persons, and the operation is complex, the labor intensity is high, and the consumed time is long. In a preferred embodiment of this embodiment, as shown in FIG. 7, the safety shield 4 comprises a first shield 4-2 and a second shield 4-4, wherein the first shield 4-2 comprises a first protective wall and a first top wall, the second shield 4-4 comprises a second protective wall and a second top wall, and the first top wall and the second top wall are connected by a hinge 4-1; the second shield 4-4 is fixed on the support 2, the second shield 4-4 covers the driving belt wheel 3-3 in a buckling mode, the first shield 4-2 covers the driven belt wheel 3-7 in a buckling mode, the first shield 4-2 is connected with the second shield 4-4 through a hinge 4-1, the first shield 4-2 can turn over around the hinge 4-1 relative to the second shield 4-4, and the first shield 4-2 is fixed at the top end of the rotating shaft frame 5-3 through bolts, so that noise caused by operation of equipment is avoided. When the cutter head is replaced, the first shield 4-2 is lifted, the second shield 4-4 is fixed, the driven pulley 3-4 is exposed, the tensioning device 3-5 is adjusted to enable the synchronous belt 3-4 to be loosened and in a detachable state, the synchronous belt 3-4 is detached from the driven pulley 3-7, the cutter head is turned over by 180 degrees through the rotating mechanism, and the cutter head is replaced. Through setting up safety device 4 into flip structure, need not dismantle the protection casing is whole, and just can dismantle the protection casing alone, convenient operation, intensity of labour is little, realizes quick replacement blade disc, apparent improvement efficiency.

In this embodiment, the second shield 4-4 is fixed to the stand 2 by a support assembly 4-5, the support assembly 4-5 is made of angle steel, and the support assembly 4-5 is used to fix the second shield 4-4 to the stand 2 and support the second shield 4-4 and the first shield 4-2 to be maintained at a designated height. Specifically, one side of a second shield 4-4 is fixed on a motor base 3-1 through a first support assembly, the other side of the second shield 4-4 is fixed on a rotating shaft bracket 5-3 through a second support assembly, the support assembly can be an L-shaped structure and comprises a transverse support and a vertical support, the vertical support of the first support assembly is fixed on the side wall of the motor base 3-2, and the vertical support of the second support assembly is fixed on the side wall of the rotating shaft bracket 5-3; the lower end of the second protecting wall of the second protecting cover 4-4 is directly fixed on the cross support of the first supporting component and the second supporting component, or the lower end of the second protecting wall of the second protecting cover 4-4 is connected with the cross support of the first supporting component and the second supporting component through a connecting plate.

In order to improve the stability of the first shield 4-2 and prevent the chopping machine from deflecting in the working process, a supporting and limiting part is arranged on the first protective wall, a limiting hole is formed in the top end face of the rotating shaft frame 5-3, one end of the supporting and limiting part is fixed on the inner side of the first protective wall through a bolt, a limiting rod is arranged at the other end of the supporting and limiting part, the limiting rod can be detachably inserted into the limiting hole in the top end face of the rotating shaft frame 5-3 and used for limiting the lateral movement of the first shield 4-2 and avoiding interference with the driven pulley 3-7 and the synchronous belt 3-4, and therefore the working reliability of the chopping machine is guaranteed.

In a preferred embodiment of this embodiment, the supporting and limiting member is a bent plate-shaped structure, the bent plate-shaped structure includes a vertical portion and a horizontal portion, the vertical portion is fixed inside the first protective wall, and the limiting rod is disposed on the horizontal portion and perpendicular to the horizontal portion; or the transverse part is provided with a threaded hole, the limiting hole on the top end face of the rotating shaft frame 5-3 is a threaded hole, and the supporting limiting part is fixed on the rotating shaft frame 5-3 through a bolt or a screw. The first protective cover 4-2 is detachably mounted on the rotary shaft frame 5-3 by utilizing the supporting and limiting piece of the bent plate-shaped structure, so that the first protective cover 4-2 can be prevented from moving laterally, the working reliability of the chopping machine is ensured, and the first protective cover 4-2 can be turned over quickly when the cutter head 6 is replaced.

In order to facilitate the operation, the first protective cover 4-2 is provided with a handle 4-3, the second protective cover 4-4 can also be provided with a handle, the handle 4-3 is arranged at the outer side of the first protective wall and the outer side of the second protective wall, the first protective cover 4-2 or the second protective cover 4-4 can be conveniently installed or disassembled by operating the handle 4-3, the operation is convenient, and the disassembly, assembly and replacement efficiency of the cutter head is improved.

Utilize the glass fiber chopper of this embodiment to shred, the course of operation is as follows:

after fibers on a plurality of groups of spinning cakes (usually 200-300 groups of spinning cakes) are manually gathered, the fibers pass through a guide mechanism 7 and are wound on a cutter head 6 for a plurality of circles for fixing;

starting the power mechanism 3, driving the cutter head 6 to rotate by the power mechanism 3, continuously winding fibers on the cutter head 6 until the fiber bundles are sufficiently wound on the cutter head 6, wherein the fiber bundles wound on the cutter head 6 have a certain thickness, and when the winding thickness of the fiber bundles reaches 0.8-2mm, the fiber bundles are preferably 1 mm; the pinch roller mechanism 8 acts to drive the pinch roller 8-4 to be close to the cutter head 6 and press the fiber bundle in, and the shredding is finished. Specifically, a hydraulic control unit of a pinch roller mechanism 8 enables a pinch roller 8-4 to be close to a cutter head 6 and to press a fiber bundle at a set pressure, the accumulated fiber bundle is pushed to a cutting edge of a blade 6-5 by the extrusion force applied by the pinch roller 8-4, the fiber bundle on the cutter head 6 has a certain thickness, the cutting edge of the cutter head is at a certain distance from the peripheral wall of the pinch roller, an inner layer fiber yarn wound on the cutter head 6 is firstly cut off, then the outer layer fiber yarn is continuously wound along with the continuous rotation of the cutter head 6, the inner layer fiber yarn is simultaneously cut off, the thickness of the fiber bundle wound on the cutter head is basically kept constant, a newly cut fiber yarn inwards extrudes the firstly cut fiber yarn, the firstly cut fiber yarn on the inner layer is separated from a gap between adjacent blades 6-5 under the combined action of the extrusion of the pinch roller 6-5 and the centripetal force of the rotation of the cutter head, and falls off from the inner side of the cutter head vertically, thereby completing shredding.

Compared with the prior art, the glass fiber chopping machine that this embodiment provided has following beneficial effect for off-line chopping machine:

(1) the blade disc is dismantled with drive mechanism's transmission shaft and is connected, makes the blade disc upset 180 through rotary mechanism, directly changes the blade disc, changes the blade disc required time and only needs 10 minutes to can accomplish the blade change under the line, not influence the operation of equipment, guaranteed the production continuity, can not dismantle for traditional cutter blade disc, change the blade and need go on equipment, change a blade and need 2 ~ 3 hours, the utility model discloses change the blade disc required time and be 1/18-1/12 of current cutter blade disc change time, production efficiency promotes by a wide margin.

(2) The motor drives the cutter head to rotate through the transmission belt, the synchronous belt is in a detachable or tensioning state through adjusting the tensioning device, the motor and the bearing seat are located on two sides of the rotating mechanism, the structural arrangement can avoid the phenomenon that the weight part of the chopping machine is concentrated to cause unstable gravity center, so that the chopping machine is subjected to side turning accidents in work, and the working stability of the chopping machine is improved.

(3) The rotating mechanism adopts a worm and gear speed reducer as a power transmission mechanism, the hand wheel is fixedly connected with the bearing seat through the worm and gear speed reducer, when the cutter disc needs to be replaced, the hand wheel is rotated, the worm and gear speed reducer transmits the rotating force of the hand wheel to the bearing seat to control the cutter disc to overturn, and after the cutter disc is replaced, the hand wheel is rotated reversely to enable the bearing seat to rotate reversely and reset.

(4) The two ends of a worm of the rotating mechanism extend out of the side wall of the support, the driving threads are arranged in the middle of the worm, hand wheels are detachably mounted at the two ends of the worm, the rotating mechanism can be operated on one side of the support to enable the cutter head to turn over for a certain angle according to the field situation, and the cutter head can be rapidly replaced in various working occasions.

(5) The rotating mechanism is provided with the limiting plate, so that the cutter head can be abutted against the extending part of the limiting plate in a working state, the limiting plate limits the bearing seat to further rotate, the cutter head is ensured to be in a horizontal state, and the cutting edges of the blades are parallel to each other, so that the same cutting length of the fiber filaments is ensured, and the cutting precision is high.

(6) The cutter head comprises two tooth seats of a disc structure, the two tooth seats are fixedly arranged at two ends of the connecting seat in parallel through bolts, a certain distance is reserved between the two tooth seats, the cutter head is simple in structure, large in diameter, large in linear speed at a cutting edge, large in working length of the blade, high in cutting capacity, capable of meeting various cutting requirements, capable of greatly improving yield, the yield is about 5 tons in 1 hour, and the daily yield is 30-50 tons due to the fact that the cutter head is short in replacement time, and the production efficiency is 6-8 times that of the existing traditional chopping machine; the tooth holder is provided with rectangular tooth sockets for mounting the blades, the rectangular tooth sockets are uniformly distributed on the circumference of the tooth holder, the cutting edges of the blades face outwards and are on the same reference circle, the cutting edges of the blades are parallel to each other, the distances between the cutting edges of two adjacent blades are equal, the cutting lengths are not different due to the fact that the cutting edges of the blades are parallel to each other, the cutting precision is high, and cut fibers penetrate through gaps between the blades through extrusion, fall into a lower conveying belt and enter the next process; the connecting seat of blade disc is dismantled with drive mechanism's transmission shaft and is connected, and the connecting seat passes through the conical surface with the transmission shaft, spline, terminal surface clamp plate to be connected, easy dismounting, and 180 rotations can be realized to the blade disc simultaneously, can realize the quick replacement of blade disc, maintain convenient and fast.

(7) The guide mechanism is used for gathering yarns of each spinning cake together, the entering direction of the fiber bundle can be changed by adjusting the direction of the closing guide groove and the position of the guide rod in the cutting process, the cutting quality of the fiber is guaranteed, the guide mechanism is simple in structure, the adjusting operation is simple and convenient, and the equipment cost is reduced.

(8) By arranging the safety protection device, the rotating part of the power mechanism is covered, so that the protection of an operator is ensured when the driving belt wheel, the driven belt wheel and the synchronous belt rotate, and the working safety of the equipment is improved; and through setting up safety device into flip structure, need not dismantle the protection casing is whole, and just can dismantle the protection casing alone, convenient operation, intensity of labour is little, realizes quick replacement blade disc, apparent improvement efficiency.

The above-mentioned embodiments, objects, technical solutions and advantages of the present application are described in further detail, it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present application, and are not intended to limit the scope of the present application, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present application should be included in the scope of the present application.

Claims (10)

1. A glass fiber chopping machine is characterized by comprising an installation platform (1), a power mechanism (3), a cutter head (6) and a pressing wheel mechanism (8);

the power mechanism (3) is arranged on the mounting platform (1), a transmission shaft of the power mechanism (3) is detachably connected with the cutter head (6), and the axis of the transmission shaft is vertically arranged;

a blanking port is arranged on the mounting platform (1), and the blanking port is positioned right below the cutter head (6);

pinch roller mechanism (8) are located on mounting platform (1), pinch roller mechanism (8) are used for the extrusion winding to be in tow on blade disc (6), the winding is in inlayer cellosilk on blade disc (6) is cut off, and broken silk by the blanking mouth falls down.

2. The glass fiber chopping machine according to claim 1, wherein the cutter head (6) comprises a tooth holder (6-1), a connecting holder (6-4) and a blade (6-5);

the tooth holder (6-1) comprises a first tooth holder and a second tooth holder, and rectangular tooth grooves for mounting the blades (6-5) are uniformly distributed on the circumference of the tooth holder (6-1);

the first tooth holder and the second tooth holder are fixed at two ends of the connecting seat (6-4), and the cutting edges of the blades (6-5) face outwards and are on the same graduated circle.

3. The glass fiber chopping machine according to claim 1 or 2, characterized in that the number of the pressing wheel mechanisms (8) is multiple, and the pressing wheel mechanisms (8) are uniformly arranged on the periphery of the blanking opening.

4. The glass fiber chopping machine according to claim 3, characterized in that the pinch roller mechanism (8) comprises a hydraulic cylinder (8-2), a rocker arm (8-3) and a pinch roller (8-4);

the hydraulic cylinder (8-2) is fixed on the mounting platform (1), one end of the rocker arm (8-3) is connected with a piston rod of the hydraulic cylinder (8-2), and the other end of the rocker arm is provided with a pressing wheel (8-4) in a rolling mode.

5. The glass fiber chopping machine according to claim 4, characterized in that the pressing wheel mechanism (8) further comprises a hydraulic control system which controls a hydraulic cylinder (8-2) to drive the pressing wheel mechanism (8) to close and squeeze the fiber bundles wound on the cutterhead (6) with a set pressure.

6. The glass fiber chopping machine according to claim 4, wherein the rocker arm (8-3) comprises an upper arm and a lower arm arranged in parallel;

the two ends of the upper arm and the lower arm are respectively connected through a first shaft and a second shaft, the first shaft is rotationally connected with a piston rod of a hydraulic cylinder (8-2), and the pinch roller (8-4) is arranged on the second shaft;

the rocker arm (8-3) is rotatably connected with the mounting platform (1) through a rotating shaft, and the rotating shaft is positioned between the first shaft and the second shaft.

7. The glass fiber chopping machine of claim 6, wherein the upper and lower arms each include a first section and a second section, the first and second sections forming an obtuse angle; the rotating shaft is arranged at the transition joint of the first section and the second section.

8. The glass fiber chopping machine according to claim 7, wherein the pressure wheel mechanism (8) further comprises a pressure wheel seat (8-1), the pressure wheel seat (8-1) comprises a transverse fixing plate and a vertical fixing plate which are vertically arranged;

the horizontal fixing plate is fixed on the upper surface of the mounting platform (1), the hydraulic cylinder (8-2) is fixed on the vertical fixing plate, and the rotating shaft is rotatably connected with the horizontal fixing plate.

9. The glass fiber chopping machine according to claim 8, characterized in that the clamping roller mechanism (8) further comprises a positioning device (8-5), the positioning device (8-5) abuts against the rocker arm (8-3) for limiting the rotation of the rocker arm (8-3).

10. The glass fiber chopping machine according to any one of claims 1-2 and 4-9, wherein the power mechanism (3) comprises a motor (3-1), a motor base (3-2), a driving pulley (3-3), a synchronous belt (3-4) and a driven pulley (3-7);

the motor (3-1) is arranged on the bracket (2) of the mounting platform (1) through a motor base (3-2); the output shaft of the motor (3-1) is connected with the driving belt wheel (3-3), one end of the transmission shaft is detachably connected with the cutter head (6), the other end of the transmission shaft is fixedly connected with the driven belt wheel (3-7), and the driving belt wheel (3-3) and the driven belt wheel (3-7) are sleeved with the synchronous belt (3-4).

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