CN214692363U

CN214692363U - IXPE foam production equipment

Info

Publication number: CN214692363U
Application number: CN202120565512.8U
Authority: CN
Inventors: 王镇; 王佳林; 翁成龙
Original assignee: Zhejiang Xinhengtai Advanced Material Co ltd
Current assignee: Zhejiang Xinhengtai New Materials Co ltd
Priority date: 2021-03-19
Filing date: 2021-03-19
Publication date: 2021-11-12
Anticipated expiration: 2031-03-19

Abstract

The utility model discloses IXPE foam production equipment, which comprises a feeding device, a preheating device, a foaming furnace, an embossing corona device and a winding device; the feeding device comprises a raw material rack and a buffer structure; the preheating device comprises a preheating box, a preheating feeding structure and a preheating discharging structure; the foaming furnace comprises a furnace body and a widening mechanism; the embossing corona device comprises an embossing structure, a heat dissipation structure and a corona structure; the winding device comprises a cutting structure and a winding structure; the utility model avoids the IXPE foam from being damaged by pulling when the feeding encounters a fault through the buffer structure; the IXPE foam is heated in advance through a preheating device, so that the working efficiency is improved; a plurality of groups of widening mechanisms are arranged in the furnace body, so that the path length of the IXPE foam widened in the furnace body is increased, the time for expanding the IXPE foam is reduced, and the working efficiency is improved; be equipped with the corona structure, carry out corona treatment to the IXPE bubble cotton after the knurling, improve the surface tension that IXPE bubble is cotton, it is longer to still make the knurling hold time on the IXPE bubble cotton.

Description

IXPE foam production equipment

Technical Field

The utility model relates to a cotton processing field of bubble, concretely relates to IXPE bubble cotton production facility.

Background

IXPE calls irradiation crosslinking polyethylene expanded material entirely, is with polyethylene as main raw and other materials, through green healthy irradiation processing technique, utilizes the cross-linking that the ionizing radiation acted on the material and produced to change the original structure of base material, forms netted independent obturator cell structure, the high-grade obturator foam material of high-tech of producing.

The IXPE has excellent performances of environmental protection, no toxicity, moisture resistance, antibacterial property, silence, shock resistance, heat insulation, corrosion resistance, aging resistance, easy processability and the like, and is widely applied to the industries of electronics, automotive interior, sports and leisure, travel products, packaging, freezing, building, home decoration, shoe materials, cases, friction materials, agriculture, forestry, aquatic products, marine industries, toys for children, medical care and various daily-use general goods. Has huge market potential and broad prospect.

However, in the production process of IXPE, the following problems still exist:

1. during feeding, if the feeding step fails, the next process continues to pull IXPE foam, and the IXPE foam roll is twisted, so that the IXPE foam is pulled apart; in addition, the IXPE foam is in a loose state in the feeding process, so that the IXPE foam has the conditions of creases and the like in the subsequent process, and the product quality is reduced;

2. before foaming, preheating IXPE foam to enable the IXPE foam to be directly foamed after entering a foaming furnace; because the temperature required to be reached during IXPE preheating is too high, the existing preheating devices are long, which can cause that the difficulty of leading IXPE into the preheating device is high; the preheating device is long and occupies a larger area;

3. when the foam is widened, the IXPE needs to be heated and widened at the same time, the widening process is carried out slowly, and the condition of uneven widening and even tearing of IXPE foam is easy to occur once the expanding process is too fast, so that the operation of the whole production line is greatly influenced, the production speed is reduced, and the working efficiency is not high;

4. during embossing, the IXPE foam is just widened, so that the overall structure is softer, and embossing is easy to form, but embossing is difficult to maintain because the IXPE foam structure is soft, and even the IXPE foam is adhered to an embossing roller; when IXPE foam is subjected to corona, the corona quality is also influenced because the IXPE foam is overheated;

5. when the rolling, the IXPE bubble is cotton can't keep widening the width unanimous when widening, so the cotton border of IXPE bubble is not neat, need cut edge again after the rolling, and the regularity of artifical side cut is not high, still wastes time and energy.

Based on the above circumstances, the utility model provides a cotton production facility of IXPE bubble can effectively solve above problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a cotton production facility of IXPE bubble. The IXPE foam production equipment has a simple structure, is convenient to use, protects IXPE foam when the feeding meets faults through the buffer structure in the feeding device, and avoids the IXPE foam from being damaged by pulling; the IXPE foam is heated in advance through a preheating device, so that the IXPE foam can be directly widened after entering a foaming furnace, and the working efficiency is improved; a plurality of groups of widening mechanisms are arranged in the furnace body, so that the path length of the IXPE foam widened in the furnace body is increased, the time for expanding the IXPE foam is reduced, and the working efficiency is improved; the corona structure is arranged, corona treatment is carried out on the embossed IXPE foam, the surface tension of the IXPE foam is improved, and the embossing retention time on the IXPE foam is longer; the IXPE foam is cooled through the cooling structure, so that the IXPE foam cannot keep higher temperature when entering a corona structure, and the corona effect is improved; carry out the cutting before cutting the cotton rolling of IXPE bubble through cutting the structure, can cut out the neat limit in edge portion, make the IXPE bubble after the rolling cotton more neat, rethread manual work is cut edge after also need not the rolling, improves production efficiency.

The utility model discloses a following technical scheme realizes:

an IXPE foam production device is sequentially provided with a feeding device, a preheating device, a foaming furnace, an embossing corona device and a winding device along the advancing direction of IXPE foam;

the feeding device comprises a raw material rack and a buffer structure;

the preheating device comprises a preheating box, a preheating feeding structure is arranged at the top end of one end of the preheating box, and a preheating discharging structure is arranged at the bottom end of the other end of the preheating box;

the foaming furnace comprises a furnace body and a plurality of groups of widening mechanisms arranged on the furnace body;

the embossing corona device comprises an embossing structure, a heat dissipation structure and a corona structure which are sequentially arranged along the advancing direction of IXPE foam;

the coiling mechanism includes cutting structure and the rolling structure that sets gradually along the cotton advancing direction of IXPE bubble.

The utility model protects IXPE foam and avoids the IXPE foam from being broken when the feeding device encounters a fault through the buffer structure in the feeding device; the IXPE foam is heated in advance through the preheating device, so that the IXPE foam can be directly widened after entering the foaming furnace, and the working efficiency is improved; a plurality of groups of widening mechanisms are arranged in the furnace body, the path length widened in the furnace body by the IXPE foam is increased, the time required by the IXPE foam widening is reduced, and the working efficiency is improved; the corona structure is arranged, corona treatment is carried out on the IXPE foam after embossing, the surface tension of the IXPE foam is improved, and the embossing retention time on the IXPE foam is longer; the IXPE foam is radiated through the radiating structure, so that the IXPE foam cannot keep higher temperature when entering the corona structure, and the corona effect is improved; through cut the structure and cut before the cotton rolling of IXPE bubble, can cut out the neat limit in edge portion, the IXPE bubble after making the rolling is cotton more neat, also need not the rolling back rethread manual work to cut edge, improves production efficiency.

Preferably, the buffer structure comprises a first feeding steering roller and a second feeding steering roller which are horizontally arranged in parallel, and a feeding buffer roller is arranged below the middle of the first feeding steering roller and the second feeding steering roller; two feeding driving rollers are arranged on one side of the second feeding steering roller, which is far away from the first feeding steering roller, in parallel in the vertical direction; the first feeding steering roller, the second feeding steering roller, the feeding buffer roller and the feeding transmission roller are all arranged on the buffer frame;

the buffer frame comprises two buffer side plates and a plurality of buffer connecting rods for connecting the two buffer side plates; the buffer side plate comprises a guide part, a buffer part below the guide part and a transmission part at one side end part of the guide part; the guide part is used for connecting the first feeding steering roller and the second feeding steering roller; the buffer part is provided with a strip-shaped buffer notch used for connecting the feeding buffer roller; the transmission part is used for connecting the feeding transmission roller;

a T-shaped frame is further fixed on the transmission part of one buffering side plate, and two feeding driving motors which respectively drive the two feeding transmission rollers are fixed on the T-shaped frame; the bottom end of the buffering part of the buffering side plate is also provided with a spring block; the buffer structure further comprises a buffer spring; one end of the buffer spring is sleeved on the spring block, and the other end of the buffer spring is sleeved on the shaft of the feeding buffer roller.

Preferably, the raw material rack comprises a base, two raw material rack side plates fixed on two sides of the base, and two raw material rollers embedded between the two raw material rack side plates in parallel; the raw material rack side plate is trapezoidal.

Preferably, a plurality of preheating frames which are arranged in a positive and negative mode in sequence are arranged in the preheating box at equal intervals, and a preheating roller and a heating plate are arranged on each preheating frame; preheating doors are arranged on two sides of the preheating box, which are perpendicular to the preheating frame, and the tops of the preheating doors are rotatably connected with the top of the preheating box; the preheating frame comprises a preheating plate and two preheating connecting rods fixed on the preheating plate; the preheating roller is rotatably connected between the two preheating connecting rods, one end of each preheating connecting rod is fixed on the preheating plate, and the other end of each preheating connecting rod is fixed on the preheating box; the preheating plate is also internally provided with a heating cavity for placing the heating plate, and the heating cavity penetrates through the preheating plate; the preheating cabinet is in still be equipped with the wire casing on heating chamber open-ended both sides, the wire casing all with the heating chamber intercommunication.

Preferably, the lower end of the preheating door is also provided with a plurality of preheating door fixing grooves; a preheating locking structure matched with the preheating door fixing groove is correspondingly arranged at the bottom of the preheating box; the preheating locking structure comprises a locking hinged support fixed at the bottom of the preheating box, a locking rod is rotatably connected to the locking hinged support, and a locking rotating wheel is sleeved on the locking rod; the locking rod is connected with the locking rotating wheel through threads.

Preferably, a foaming feed port is formed in the top of the furnace body, a first guide roller is arranged above the foaming feed port of the furnace body, and a second guide roller is arranged below the foaming feed port in the furnace body; the furnace body of the furnace body is formed by sequentially and alternately connecting and surrounding two groups of first side plates and second side plates end to end; the second side plate is perpendicular to the first guide roller; the bottom of the furnace body is also provided with a foaming discharge hole; observation windows are arranged on the first side plate and the bottom plate of the furnace body; and a foaming operation table is further arranged below the observation window on the first side plate.

Preferably, the widening mechanism comprises a widening assembly arranged on each of the two second side plates and a heating assembly arranged on the first side plate;

the number of the widening mechanisms is three, the three widening mechanisms are arranged at different heights of the furnace body and sequentially comprise a first widening mechanism, a second widening mechanism and a third widening mechanism from top to bottom, the third widening mechanism is arranged right above the foaming discharge port, and the first widening mechanism and the second widening mechanism are respectively arranged at two sides of the third widening mechanism; the heating components of the first widening mechanism and the third widening mechanism are correspondingly embedded on one first side plate; the heating assembly of the second widening mechanism is correspondingly embedded on the other first side plate;

the widening assembly comprises two widening pipes which are obliquely embedded on the second side plate, the widening pipes penetrate through the second side plate, and a first belt pulley is sleeved at one end of the outer side of each widening pipe; the broadening assembly further comprises a broadening motor frame fixed on the second side plate, a broadening motor is fixed on the broadening motor frame, and the broadening motor is in transmission connection with the broadening pipe through the matching of a first belt and a first belt pulley; a widened pipe cavity is arranged in the widened pipe;

the heating assembly comprises a plurality of fans fixed on the inner wall of the first side plate, and a heating ring is annularly arranged on the outer side of the plurality of fans; one side of the fan close to the widening component is also provided with an air guide frame fixed on the furnace body, and a plurality of air guide plates are arranged on the air guide frame at equal intervals; the rotating shaft of the fan extends outwards and penetrates through the first side plate, and a second belt pulley is further arranged at the end part of the rotating shaft; a heating motor frame is further arranged on the outer side of the first side plate, a heating motor is arranged on the heating motor frame at equal intervals corresponding to each fan, and each heating motor is in transmission connection with the corresponding fan through the matching of a second belt and a second belt wheel; the side of the fan is provided with a plurality of vent holes.

Preferably, the embossing structure comprises a fixed embossing roller, a movable embossing roller and embossing side plates sleeved at two ends of the fixed embossing roller and the movable embossing roller; the fixed embossing roller and the movable embossing roller are both hollow rollers, and openings are formed in one ends of the fixed embossing roller and one ends of the movable embossing roller; the embossing side plate is provided with a sliding groove, a sliding block can be connected in the sliding groove in a sliding mode, and two ends of the movable embossing roller are embedded in the sliding block; one side of the sliding block, which is far away from the fixed embossing roller, is connected with an embossing cylinder fixed on the embossing side plate; one side of the movable embossing roller, which is far away from the fixed embossing roller, is also provided with rotating rollers embedded on the two embossing side plates; two cooling rollers are further arranged below the movable embossing roller, the cooling rollers are hollow rollers, and one ends of the cooling rollers are provided with openings; the heat dissipation structure comprises five heat dissipation rollers and heat dissipation side plates sleeved at two ends of each heat dissipation roller; the five heat dissipation rollers are arranged in a matrix form with two rows and three columns, the three heat dissipation rollers are arranged in the first row at equal intervals, and the two heat dissipation rollers in the second row are respectively arranged in the first row and the third row; the corona structure includes the corona machine, just the feed inlet of corona machine is equipped with first corona guide roll the discharge gate of corona machine is equipped with second corona guide roll.

Preferably, the cutting structure comprises a cutting connecting rod and cutting side plates arranged at two ends of the cutting connecting rod; the cutting connecting rod is sleeved with two cutting blades; a cutting roller is arranged on the cutting connecting rod close to the oblique lower part of the winding structure; one side of the cutting roller, which is close to the winding structure, is also provided with two cutting driving rollers which are arranged in parallel in the vertical direction, and one end of each cutting driving roller is connected with a cutting driving motor fixed on the cutting side plate; the cutting blade comprises a blade part and a fixing part sleeved on the cutting connecting rod; the fixed part is also provided with a cutting adjusting rod for fixing; the cutting adjusting rod is connected with the fixing part through threads; the winding structure comprises two winding rollers and a winding driver arranged at one end of each winding roller; and the two winding rollers are connected to one winding driver.

Compared with the prior art, the utility model, following advantage and beneficial effect have:

the IXPE foam production equipment has a simple structure, is convenient to use, protects IXPE foam when the feeding meets faults through the buffer structure in the feeding device, and avoids the IXPE foam from being damaged by pulling; the IXPE foam is heated in advance through a preheating device, so that the IXPE foam can be directly widened after entering a foaming furnace, and the working efficiency is improved; a plurality of groups of widening mechanisms are arranged in the furnace body, so that the path length of the IXPE foam widened in the furnace body is increased, the time for expanding the IXPE foam is reduced, and the working efficiency is improved; the corona structure is arranged, corona treatment is carried out on the embossed IXPE foam, the surface tension of the IXPE foam is improved, and the embossing retention time on the IXPE foam is longer; the IXPE foam is cooled through the cooling structure, so that the IXPE foam cannot keep higher temperature when entering a corona structure, and the corona effect is improved; carry out the cutting before cutting the cotton rolling of IXPE bubble through cutting the structure, can cut out the neat limit in edge portion, make the IXPE bubble after the rolling cotton more neat, rethread manual work is cut edge after also need not the rolling, improves production efficiency.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural diagram of the raw material frame of the present invention;

fig. 3 is a schematic structural diagram of the buffer structure of the present invention;

fig. 4 is a schematic structural view of the preheating device of the present invention;

FIG. 5 is an enlarged view of a portion of the structure shown at A in FIG. 4;

FIG. 6 is a schematic structural view of the foaming furnace of the present invention;

FIG. 7 is a schematic structural view of another angle of the foaming furnace according to the present invention;

FIG. 8 is a schematic cross-sectional view of the foaming furnace of the present invention;

fig. 9 is a schematic structural view of the heating assembly of the present invention;

fig. 10 is a schematic structural view of another angle of the heating assembly of the present invention;

fig. 11 is a schematic structural view of the widening assembly of the present invention;

fig. 12 is a schematic structural view of the embossing structure of the present invention;

fig. 13 is a schematic structural view of the heat dissipation structure of the present invention;

fig. 14 is a schematic structural view of the corona structure according to the present invention;

fig. 15 is a schematic structural view of the cutting structure of the present invention;

FIG. 16 is an enlarged partial view of the structure at B in FIG. 15;

fig. 17 is a schematic structural diagram of the rolling structure of the present invention.

In the figure: 6-IXPE foam;

Detailed Description

In order to make the technical solution of the present invention better understood by those skilled in the art, the following description of the preferred embodiments of the present invention is given with reference to the accompanying examples, but it should be understood that the drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the present patent.

Example 1:

as shown in fig. 1 to 17, an IXPE foam production apparatus is sequentially provided with a feeding device 1, a preheating device 2, a foaming furnace 3, an embossing corona device 4 and a winding device 5 along the IXPE foam advancing direction;

the feeding device 1 comprises a raw material frame 11 and a buffer structure 12;

the preheating device 2 comprises a preheating box 21, a preheating feeding structure 22 is arranged at the top end of one end of the preheating box 21, and a preheating discharging structure 23 is arranged at the bottom end of the other end of the preheating box 21;

the foaming furnace 3 comprises a furnace body 31 and a plurality of groups of widening mechanisms 32 arranged on the furnace body 31;

the embossing corona device 4 comprises an embossing structure 41, a heat dissipation structure 42 and a corona structure 43 which are sequentially arranged along the IXPE foam advancing direction;

the winding device 5 comprises a cutting structure 51 and a winding structure 52 which are sequentially arranged along the IXPE foam advancing direction.

The utility model protects IXPE foam and avoids the IXPE foam from being broken when the feeding is in fault through the buffer structure 12 in the feeding device 1; the IXPE foam is heated in advance through the preheating device 2, so that the IXPE foam can be directly widened after entering the foaming furnace 3, and the working efficiency is improved; a plurality of groups of widening mechanisms 32 are arranged in the furnace body 31, so that the path length widened by IXPE foam in the furnace body 31 is increased, the time required by the IXPE foam widening is reduced, and the working efficiency is improved; the corona structure 43 is arranged, corona treatment is carried out on the embossed IXPE foam, the surface tension of the IXPE foam is improved, and the embossing retention time on the IXPE foam is longer; the IXPE foam is radiated through the radiating structure 42, so that the IXPE foam cannot keep higher temperature when entering the corona structure, and the corona effect is improved; through cut structure 51 and cut before the cotton rolling of IXPE bubble, can cut out the neat limit in edge portion, make the IXPE bubble after the rolling cotton more neat, rethread manual cut edge after also need not the rolling, improve production efficiency.

Further, in another embodiment, the buffer structure 12 comprises a first feeding turning roller 121 and a second feeding turning roller 122 which are horizontally arranged in parallel, and a feeding buffer roller 123 is arranged below the middle of the first feeding turning roller 121 and the second feeding turning roller 122; two feeding driving rollers 124 are arranged in parallel in the vertical direction on one side of the second feeding turning roller 122, which is far away from the first feeding turning roller 121; the first feeding turning roller 121, the second feeding turning roller 122, the feeding buffer roller 123 and the feeding driving roller 124 are all arranged on a buffer frame 125;

when normal operating, feeding buffer roll 123 can also play taut effect to the IXPE bubble cotton, guarantees the utility model discloses have better feeding effect, guarantee that the IXPE bubble cotton can keep leveling in the sequency step.

The buffer frame 125 includes two buffer side plates 1251 and a plurality of buffer links 1252 connecting the two buffer side plates 1251; the bumper side plate 1251 includes a guide portion 12511, a bumper portion 12512 below the guide portion 12511, and a transmission portion 12513 at one side end of the guide portion 12511; the guide 12511 is used to connect the first feed turning roll 121 and the second feed turning roll 122; the buffer part 12512 is provided with a strip-shaped buffer notch 12514 for connecting the feeding buffer roller 123; the transmission part 12513 is used for connecting the feeding transmission roller 124;

the two buffer side plates 1251 are connected through the buffer connecting rod 1252, so that the buffer frame 125 has enough structural strength; be equipped with on buffer 12512 buffer 12514, and with the cooperation of feeding buffer roller 123, when the feeding trouble, the IXPE bubble is cotton taut, feeding buffer roller 123 is being pulled along buffer 12514 rises, avoids the IXPE bubble cotton to be damaged or break.

A T-shaped frame 12515 is fixed to the transmission portion 12513 of one of the buffer side plates 1251, and two feeding driving motors 12516 for driving the two feeding driving rollers 124 are fixed to the T-shaped frame 12515; the bottom end of the buffer portion 12512 of the buffer side plate 1251 is further provided with a spring block 12517; the cushioning structure 12 further includes a cushioning spring 126; one end of the buffer spring 126 is sleeved on the spring block 12517, and the other end of the buffer spring 126 is sleeved on the shaft of the feeding buffer roller 123.

The feeding driving motor 12516 is preferably fixed by the T-shaped frame 12515, so that the two feeding driving rollers 124 can normally operate, and a better feeding state is ensured; through the buffer spring 126, IXPE foam is tensioned better, and a better feeding effect is ensured; and when feeding trouble, the IXPE bubble cotton is taut, the feeding buffer roller 123 is being pulled and is rising along the buffer notch 12514, the buffer spring 126 can prevent the feeding buffer roller 123 from rising too fast, keeps more steady change of force, prevents that the sudden change of force from leading to the IXPE bubble cotton to be damaged.

Further, in another embodiment, the raw material rack 11 includes a base 111, two raw material rack side plates 112 fixed on two sides of the base 111, and two raw material rollers 113 embedded between the two raw material rack side plates 112 in parallel; the raw material rack side plate 112 is trapezoidal.

The two raw material rollers 113 are arranged, so that IXPE foam can be replaced more quickly, and the production efficiency is improved; and the raw material frame side plate 112 is trapezoidal, and the length of the bottom surface is longer, so that the raw material frame 11 is ensured to be more stable.

The raw material frame 11 is placed on the ground, and the buffer frame 125 of the buffer structure 12 needs to be fixed on a truss or a steel structure, so as to ensure that the buffer structure 12 has a certain height.

Further, in another embodiment, a plurality of preheating racks 24 are equidistantly arranged inside the preheating box 21, and a preheating roller 25 and a heating plate 26 are arranged on each preheating rack 24; the preheating box 21 is provided with preheating doors 27 on two sides perpendicular to the preheating rack 24, and the tops of the preheating doors 27 are rotatably connected with the top of the preheating box 21; the preheating frame 24 comprises a preheating plate 241 and two preheating connecting rods 242 fixed on the preheating plate 241; the preheating roller 25 is rotatably connected between two preheating connecting rods 242, one end of each preheating connecting rod 242 is fixed on the preheating plate 241, and the other end of each preheating connecting rod 242 is fixed on the preheating box 21; the preheating plate 241 is further provided with a heating cavity 243 for placing the heating plate 26, and the heating cavity 243 penetrates through the preheating plate 241; the preheating box 21 is further provided with wire slots 28 on both sides of the opening of the heating cavity 243, and the wire slots 28 are both communicated with the heating cavity 243.

The path length of IXPE foam in the preheating box 21 is lengthened through the preheating frame 24 and the preheating roller 25 connected to the preheating frame 24 which are arranged in a positive and negative mode in sequence, the heating time of the IXPE foam in the preheating box 21 is prolonged, a good preheating effect is guaranteed, the length of the preheating device 2 can be reduced, and the situation that the space is excessively occupied is avoided; the preheating doors 27 are arranged on the two sides of the preheating box 21, so that the difficulty of introducing IXPE foam into the preheating box 21 can be reduced, the introduction speed is increased, and the working efficiency is improved; the preheating connecting rod 242 can not only be well connected with the preheating roller 25, but also play a supporting role for the preheating box 21, and enhance the structural strength of the preheating box 21; the heating plate 26 can be better placed through the heating cavity 243, so that a better heating effect is ensured in the preheating box 21; through the wire groove 28, the wires of the heating plate 26 are better accommodated and can be protected.

Further, in another embodiment, the lower end of the preheating door 27 is further provided with a plurality of preheating door fixing grooves 271; a preheating locking structure 272 matched with the preheating door fixing groove 271 is correspondingly arranged at the bottom of the preheating box 21; the preheating locking structure 272 comprises a locking hinge support 2721 fixed at the bottom of the preheating box 21, a locking rod 2722 is rotatably connected to the locking hinge support 2721, and a locking rotating wheel 2723 is sleeved on the locking rod 2722; the locking rod 2722 is in threaded connection with the locking wheel 2723.

Through the preheating door fixing groove 271 and the preheating locking structure 272, the preheating door 27 can be well closed, the excessive leakage of heat in the preheating box 21 is prevented, and a good preheating effect is ensured; the locking rod 2722 is in threaded connection with the locking rotating wheel 2723, so that the locking rotating wheel has high connection strength; through the locking rotating wheel 2723, the rotation is more convenient, and the fixation of the preheating door 27 is further more convenient; the hot plate 26 all passes through controller control, and every the temperature of hot plate 26 can adopt the mode that advances gradually in proper order, makes the cotton slow heating of IXPE bubble, guarantees better heating effect.

According to the actual production needs, preheating device 2 need install on truss or the steel construction that has certain height, ensure in the better next process of IXPE bubble cotton.

Further, in another embodiment, a foaming feed port 311 is arranged at the top of the furnace body 31, a first guide roller 312 is arranged above the foaming feed port 311 of the furnace body 31, and a second guide roller 313 is arranged below the foaming feed port 311 in the furnace body 31; the furnace body of the furnace body 31 is formed by sequentially and alternately connecting two groups of first side plates 314 and second side plates 315 end to end in an enclosing manner; the second side plate 315 is perpendicular to the first guide roller 312; the bottom of the furnace body 31 is also provided with a foaming discharge hole 316; the first side plate 314 and the bottom plate of the furnace body 31 are both provided with an observation window 317; a foaming operation table 318 is further disposed below the observation window 317 on the first side plate 314.

A first guide roller 312 and a second guide roller 313 are respectively arranged above and below the foaming feed port 311, so that IXPE foam can better and more conveniently enter the furnace body 31 and cannot contact with the furnace body 31, the surface of the IXPE foam cannot be damaged, and the widening effect of the IXPE foam is improved; the widened condition in the furnace body 31 can be observed in real time through the observation window 317, and adjustment can be made in time, so that the normal operation of the work is ensured, and the work efficiency is improved; high-temperature-resistant glass is embedded in the observation window 317, so that the safety of an operator is guaranteed; the foaming operation table 318 is arranged below the observation window 317 on the first side plate 314, so that the adjustment can be carried out while observing, and the adjustment is more convenient; still be equipped with a plurality of temperature probes that are used for surveying intracranial temperature in the furnace body 31, just the temperature that temperature probe surveyed is shown foaming operation panel 318 is last, and the degree and the effect of foaming can better observation and control.

Further, in another embodiment, the widening mechanism 32 includes a widening assembly 321 disposed on both of the second side plates 315 and a heating assembly 322 disposed on the first side plate 314;

the number of the widening mechanisms 32 is three, the three widening mechanisms 32 are arranged at different heights of the furnace body 31 and sequentially comprise a first widening mechanism, a second widening mechanism and a third widening mechanism from top to bottom, the third widening mechanism is arranged right above the foaming discharge port 316, and the first widening mechanism and the second widening mechanism are respectively arranged at two sides of the third widening mechanism; the heating components 322 of the first widening mechanism and the third widening mechanism are correspondingly embedded in one first side plate 314; the heating component 322 of the second widening mechanism is correspondingly embedded in the other first side plate 314;

the arrangement prolongs the path length of IXPE foam in the furnace body 31 as much as possible, reduces the time required by the IXPE foam widening and improves the working efficiency; the third widening mechanism is arranged above the foaming discharge port 316, so that the IXPE foam is prevented from contacting the furnace body 31 when leaving the furnace body 31, the surface of the IXPE foam is prevented from being damaged, and the yield of the IXPE foam is improved; the widening mechanisms 32 in three groups widen for multiple times, so that a better widening effect is achieved.

The widening assembly 321 comprises two widening pipes 3211 obliquely embedded on the second side plate 315, the widening pipes 3211 penetrate through the second side plate 315, and a first belt pulley 3212 is sleeved at one end of the outer side of the widening pipes 3211; the widening assembly 321 further comprises a widening motor frame 3213 fixed to the second side plate 315, a widening motor 3214 is fixed to the widening motor frame 3213, and the widening motor 3214 is in transmission connection with the widening pipe 3211 through the matching of a first belt 3215 and the first belt pulley 3212; a widened pipe cavity 3216 is arranged in the widened pipe 3211;

the heated IXPE foam can be widened by rotating the two widening pipes 3211, and by adopting the widening mode, the widening effect is better and the widening is more uniform; the first belt 3215 is adopted to drive the two widening pipes 3211 to rotate at the same time, so that the rotation synchronization rate of the two widening pipes 3211 is higher, and the widening effect on IXPE foam is improved; widen and let in the cooling water in the pipe cavity 3216, avoid the cotton high temperature of IXPE bubble, glue and widen pipe 3211, ensure that the IXPE bubble is cotton to have better foaming effect.

The heating assembly 322 comprises a plurality of fans 3221 fixed on the inner wall of the first side plate 314, and a heating ring 3222 is annularly arranged outside the plurality of fans 3221; an air guide frame 3223 fixed on the furnace body 31 is further arranged on one side of the fan 3221 close to the widening component 321, and a plurality of air deflectors 3224 are equidistantly arranged on the air guide frame 3223; the rotating shaft of the fan 3221 extends outwards and penetrates through the first side plate 314, and a second belt pulley 3225 is further arranged at an end of the rotating shaft; a heating motor frame 3226 is further disposed on the outer side of the first side plate 314, a heating motor 3227 is disposed on the heating motor frame 3226 at equal intervals corresponding to each fan 3221, and each heating motor 3227 is in transmission connection with the corresponding fan 3221 through the matching of a second belt 3228 and a second belt pulley 3225; a plurality of vent holes 3229 are formed in the side surface of the fan 3221.

The fan 3221 is adopted to drive the air in the furnace body 31 to flow, so that the temperature in the furnace body 31 is ensured to be uniform, and a good heating effect on IXPE foam is ensured; the heating ring 3222 is arranged on the outer side of the fan 3221, so that air blown out by the fan 3221 is heated air, and a better heating effect on IXPE foam is ensured; the air guide plate 3224 guides the air blown out by the fan 3221, so that high-temperature air can be better ensured to be distributed in the furnace body 31, the temperature in the furnace body 31 is uniform, and the IXPE foam is ensured to have better widening effect; through the vent holes 3229, the fan 3221 can better guide the flow of air in the furnace body 31, better ensure that high-temperature gas can be distributed in the furnace body 31, ensure the uniform temperature in the furnace body 31, and ensure that IXPE foam has better widening effect.

Further, in another embodiment, the embossing structure 41 includes a fixed embossing roller 411, a movable embossing roller 412 and an embossing side plate 413 disposed at two ends of the fixed embossing roller 411 and the movable embossing roller 412; the fixed embossing roller 411 and the movable embossing roller 412 are both hollow rollers, and openings are formed at one ends of the fixed embossing roller 411 and the movable embossing roller 412;

the hollow rollers are used as the fixed embossing roller 411 and the movable embossing roller 412, cold water or other refrigerants can be filled into the hollow rollers through the openings of the fixed embossing roller 411 and the movable embossing roller 412, the IXPE foam is cooled in the embossing process, the surface strength of the IXPE foam is improved, the IXPE foam is prevented from being adhered to the fixed embossing roller 411 and the movable embossing roller 412 in the embossing process, the surface integrity of the IXPE foam is ensured, and a good embossing effect is ensured; the movable embossing roller 412 is detachable, and the movable embossing roller 412 with different surface patterns can be replaced according to the actual production requirements, so that the embossing process meeting the requirements of different pattern structures is ensured.

A sliding groove 4131 is formed in the embossing side plate 413, a sliding block 4132 is slidably connected in the sliding groove 4131, and both ends of the movable embossing roller 412 are embedded in the sliding block 4132; one side of the sliding block 4132, which is far away from the fixed embossing roller 411, is connected with an embossing cylinder 4133 fixed on the embossing side plate 413;

the movable embossing roller 412 can move through the matching of the sliding groove 4131 and the sliding block 4132, and the IXPE foam is better guaranteed to have better embossing effect through the movable embossing roller 412; the position of the movable embossing roller 412 is controlled by the embossing cylinder 4133, so that the movable embossing roller 412 has better pressure resistance, the distance between the embossing roller 411 and the movable embossing roller 412 after adjustment is not changed, and IXPE foam is ensured to have better embossing effect.

A rotating roller 414 embedded on two embossing side plates 413 is further arranged on one side of the movable embossing roller 412, which is far away from the fixed embossing roller 411; two cooling rollers 415 are further arranged below the movable embossing roller 412, the cooling rollers 415 are hollow rollers, and one ends of the cooling rollers 415 are provided with openings;

the rotating roller 414 can enhance the stretching effect on IXPE foam, so that the IXPE foam is more smoothly stretched, and the embossing effect is improved; the upper surface and the lower surface of the IXPE foam are cooled again through the two cooling rollers 415, and the temperature of the IXPE foam is reduced.

The heat dissipation structure 42 comprises five heat dissipation rollers 421 and heat dissipation side plates 422 sleeved at two ends of the heat dissipation rollers 421; the five heat dissipation rollers 421 are arranged in a matrix form with two rows and three columns, the three heat dissipation rollers 421 are arranged in the first row at equal intervals, and the two heat dissipation rollers 421 in the second row are respectively arranged in the first row and the third row;

the five heat dissipation rollers 421 are arranged in the above manner, so that the circulation time of IXPE foam in the heat dissipation structure 42 is prolonged, the IXPE foam can be sufficiently dissipated, and a proper temperature is kept to enter the corona structure 43; and the IXPE foam can be prevented from slipping backwards in the operation process, and the normal working process is ensured.

Corona structure 43 includes corona 431, and corona 431's feed inlet is equipped with first corona guide roll 432 corona 431's discharge gate is equipped with second corona guide roll 433.

Carrying out corona treatment on the embossed IXPE foam, so as to better improve the surface tension of the IXPE foam; and through first corona guide roll 432 and second corona guide roll 433 ensure that the IXPE bubble is cotton can be better through corona 431 avoids other positions of corona 431 contact, leads to the IXPE bubble cotton impaired.

Further, in another embodiment, the cutting structure 51 comprises a cutting link 511 and cutting side plates 512 arranged at both ends of the cutting link 511; two cutting blades 513 are sleeved on the cutting connecting rod 511; a cutting roller 514 is arranged on the cutting connecting rod 511 close to the oblique lower part of the winding structure 52;

through two cutting blade 513 and cutting roller 514, cut the cotton both sides of IXPE bubble simultaneously, improve the effect of cutting.

Two cutting driving rollers 515 which are arranged in parallel in the vertical direction are further arranged on one side, close to the winding structure 52, of the cutting roller 514, and one end of each cutting driving roller 515 is connected with a cutting driving motor 516 fixed on the cutting side plate 512;

the power is better provided for the advancing of IXPE foam through the cutting driving roller 515; adopt cut drive roller 515 drive IXPE bubble cotton, suppression IXPE that can be better bubble cotton rocking of bubble, guarantee better effect of cutting.

The cutting blade 513 includes a blade portion 5131 and a fixing portion 5132 sleeved on the cutting link 511; the fixing part 5132 is also provided with a cutting adjusting rod 5133 for fixing; the cutting adjusting rod 5133 is connected with the fixing part 5132 through threads;

through the cooperation of the cutting adjusting rod 5133 and the fixing portion 5132, the cutting position can be better adjusted, and the application range is enlarged.

The winding structure 52 comprises two winding rollers 521 and a winding driver 522 arranged at one end of the winding rollers 521; both take-up rollers 521 are connected to one take-up drive 522.

The winding driver 522 is a comprehensive driver integrated with a controller, a driving motor, a control panel and the like, and drives the winding roller 521 to rotate in a self-adaptive mode, so that the material is always in a relatively tight state, and the winding roller 521 can be better driven to wind; be equipped with two wind-up roll 521, one after the cotton rolling of IXPE bubble on the wind-up roll 521 is accomplished, can change another at once wind-up roll 521 carries out the rolling, and continuous work improves production efficiency.

The utility model discloses a theory of operation of an embodiment as follows:

IXPE foam production equipment fixes an IXPE foam roll on a raw material roller 113 of a raw material frame 11, and IXPE foam enters a buffer structure 12 from the raw material frame 11 and then enters a preheating device 2 from the buffer structure 12 to preheat the IXPE foam; the preheated IXPE foam enters the foaming furnace 3 and is widened for many times under the action of a plurality of groups of widening mechanisms 32; the widened IXPE foam enters an embossing structure 41, is embossed and is cooled for the first time; the IXPE foam enters a corona structure 43 after being cooled by a heat dissipation structure 42, and the surface of the IXPE foam is subjected to corona; the IXPE foam after corona is cut to the edge by the cutting mechanism 51 and enters the winding mechanism 52 to complete winding.

According to the description and drawings of the present invention, those skilled in the art can easily manufacture or use the device for producing IXPE foam of the present invention, and can produce the positive effects described in the present invention.

Unless otherwise specified, in the present invention, if the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the terms describing orientation or positional relationship in the present invention are used for illustrative purposes only, and should not be construed as limiting the present patent, specific meanings of the above terms can be understood by those of ordinary skill in the art in light of the specific circumstances in conjunction with the accompanying drawings.

Unless expressly stated or limited otherwise, the terms "disposed," "connected," and "connected" are used broadly and encompass both fixed and removable connections, or integral connections; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The above is only the preferred embodiment of the present invention, not to the limitation of the present invention in any form, all the technical matters of the present invention all fall into the protection scope of the present invention to any simple modification and equivalent change of the above embodiments.

Claims

1. The utility model provides a cotton production facility of IXPE bubble which characterized in that: a feeding device (1), a preheating device (2), a foaming furnace (3), an embossing corona device (4) and a winding device (5) are sequentially arranged along the IXPE foam advancing direction;

the feeding device (1) comprises a raw material frame (11) and a buffer structure (12);

the preheating device (2) comprises a preheating box (21), a preheating feeding structure (22) is arranged at the top end of one end of the preheating box (21), and a preheating discharging structure (23) is arranged at the bottom end of the other end of the preheating box (21);

the foaming furnace (3) comprises a furnace body (31) and a plurality of groups of widening mechanisms (32) arranged on the furnace body (31);

the embossing corona device (4) comprises an embossing structure (41), a heat dissipation structure (42) and a corona structure (43) which are sequentially arranged along the IXPE foam advancing direction;

coiling mechanism (5) include along the cotton advancing direction of IXPE bubble cut structure (51) and rolling structure (52) that set gradually.

2. The IXPE foam production apparatus of claim 1, wherein: the buffer structure (12) comprises a first feeding steering roller (121) and a second feeding steering roller (122) which are horizontally arranged in parallel, and a feeding buffer roller (123) is arranged below the middle of the first feeding steering roller (121) and the second feeding steering roller (122); two feeding driving rollers (124) are arranged on one side, away from the first feeding turning roller (121), of the second feeding turning roller (122) in parallel in the vertical direction; the first feeding steering roller (121), the second feeding steering roller (122), the feeding buffer roller (123) and the feeding transmission roller (124) are all arranged on a buffer frame (125);

the buffer frame (125) comprises two buffer side plates (1251) and a plurality of buffer connecting rods (1252) which are used for connecting the two buffer side plates (1251); the buffer side plate (1251) comprises a guide part (12511), a buffer part (12512) below the guide part (12511) and a transmission part (12513) at one side end of the guide part (12511); the guide part (12511) is used for connecting the first feeding steering roller (121) and the second feeding steering roller (122); the buffer part (12512) is provided with a strip-shaped buffer notch (12514) used for connecting the feeding buffer roller (123); the transmission part (12513) is used for connecting the feeding transmission roller (124);

a T-shaped frame (12515) is further fixed on the transmission part (12513) of one buffer side plate (1251), and two feeding driving motors (12516) for respectively driving the two feeding driving rollers (124) are fixed on the T-shaped frame (12515); the bottom end of the buffer part (12512) of the buffer side plate (1251) is also provided with a spring block (12517); the cushioning structure (12) further comprises a cushioning spring (126); one end of the buffer spring (126) is sleeved on the spring block (12517), and the other end of the buffer spring (126) is sleeved on the shaft of the feeding buffer roller (123).

3. The IXPE foam production apparatus of claim 1, wherein: the raw material rack (11) comprises a base (111), two raw material rack side plates (112) fixed on two sides of the base (111), and two raw material rollers (113) embedded between the two raw material rack side plates (112) in parallel; the raw material rack side plate (112) is trapezoidal.

4. The IXPE foam production apparatus of claim 1, wherein: a plurality of preheating frames (24) which are arranged in front and back in sequence are arranged in the preheating box (21) at equal intervals, and a preheating roller (25) and a heating plate (26) are arranged on each preheating frame (24); the preheating box (21) is provided with preheating doors (27) on two sides perpendicular to the preheating rack (24), and the top of each preheating door (27) is rotatably connected with the top of the preheating box (21); the preheating frame (24) comprises a preheating plate (241) and two preheating connecting rods (242) fixed on the preheating plate (241); the preheating roller (25) is rotatably connected between the two preheating connecting rods (242), one end of each preheating connecting rod (242) is fixed on the preheating plate (241), and the other end of each preheating connecting rod (242) is fixed on the preheating box (21); a heating cavity (243) for placing the heating plate (26) is further arranged in the preheating plate (241), and the heating cavity (243) penetrates through the preheating plate (241); the preheating box (21) is also provided with wire grooves (28) on two sides of the opening of the heating cavity (243), and the wire grooves (28) are communicated with the heating cavity (243).

5. The IXPE foam production apparatus of claim 4, wherein: the lower end of the preheating door (27) is also provided with a plurality of preheating door fixing grooves (271); a preheating locking structure (272) which is matched with the preheating door fixing groove (271) is correspondingly arranged at the bottom of the preheating box (21); the preheating locking structure (272) comprises a locking hinged support (2721) fixed at the bottom of the preheating box (21), a locking rod (2722) is rotatably connected to the locking hinged support (2721), and a locking rotating wheel (2723) is sleeved on the locking rod (2722); the locking rod (2722) is in threaded connection with the locking rotating wheel (2723).

6. The IXPE foam production apparatus of claim 1, wherein: a foaming feed port (311) is formed in the top of the furnace body (31), a first guide roller (312) is arranged above the foaming feed port (311) of the furnace body (31), and a second guide roller (313) is arranged below the foaming feed port (311) in the furnace body (31); the furnace body of the furnace body (31) is formed by sequentially and alternately connecting two groups of first side plates (314) and second side plates (315) end to end in an enclosed manner; the second side plate (315) is perpendicular to the first guide roller (312); the bottom of the furnace body (31) is also provided with a foaming discharge hole (316); observation windows (317) are arranged on the first side plate (314) and the bottom plate of the furnace body (31); a foaming operation table (318) is further arranged below the observation window (317) on the first side plate (314).

7. The IXPE foam production apparatus of claim 6, wherein: the widening mechanism (32) comprises a widening component (321) arranged on the two second side plates (315) and a heating component (322) arranged on the first side plate (314);

the number of the widening mechanisms (32) is three, the three widening mechanisms (32) are arranged at different heights of the furnace body (31) and sequentially comprise a first widening mechanism, a second widening mechanism and a third widening mechanism from top to bottom, the third widening mechanism is arranged right above the foaming discharge port (316), and the first widening mechanism and the second widening mechanism are respectively arranged at two sides of the third widening mechanism; the heating components (322) of the first widening mechanism and the third widening mechanism are correspondingly embedded on one first side plate (314); the heating component (322) of the second widening mechanism is correspondingly embedded on the other first side plate (314);

the widening assembly (321) comprises two widening pipes (3211) obliquely embedded on the second side plate (315), the widening pipes (3211) penetrate through the second side plate (315), and a first belt pulley (3212) is sleeved at one end of the outer side of each widening pipe (3211); the widening assembly (321) further comprises a widening motor frame (3213) fixed on the second side plate (315), a widening motor (3214) is fixed on the widening motor frame (3213), and the widening motor (3214) is in transmission connection with the widening pipe (3211) through the matching of a first belt (3215) and a first belt pulley (3212); a widened pipe cavity (3216) is arranged in the widened pipe (3211);

the heating assembly (322) comprises a plurality of fans (3221) fixed on the inner wall of the first side plate (314), and a heating ring (3222) is annularly arranged outside the plurality of fans (3221); an air guide frame (3223) fixed on the furnace body (31) is further arranged on one side, close to the widening component (321), of the fan (3221), and a plurality of air guide plates (3224) are arranged on the air guide frame (3223) at equal intervals; a rotating shaft of the fan (3221) extends outwards to penetrate through the first side plate (314), and a second belt pulley (3225) is further arranged at the end part of the rotating shaft; a heating motor frame (3226) is further arranged on the outer side of the first side plate (314), a heating motor (3227) is arranged on the heating motor frame (3226) at equal intervals corresponding to each fan (3221), and each heating motor (3227) is in transmission connection with the corresponding fan (3221) through the matching of a second belt (3228) and the second belt pulley (3225); the side surface of the fan (3221) is provided with a plurality of vent holes (3229).

8. The IXPE foam production apparatus of claim 1, wherein: the embossing structure (41) comprises a fixed embossing roller (411), a movable embossing roller (412) and embossing side plates (413) sleeved at two ends of the fixed embossing roller (411) and the movable embossing roller (412); the fixed embossing roller (411) and the movable embossing roller (412) are both hollow rollers, and openings are formed in one ends of the fixed embossing roller (411) and the movable embossing roller (412); the embossing side plate (413) is provided with a sliding groove (4131), a sliding block (4132) is connected in the sliding groove (4131) in a sliding mode, and two ends of the movable embossing roller (412) are embedded in the sliding block (4132); one side of the sliding block (4132) departing from the fixed embossing roller (411) is connected with an embossing cylinder (4133) fixed on the embossing side plate (413); one side of the movable embossing roller (412) departing from the fixed embossing roller (411) is also provided with rotating rollers (414) embedded on the two embossing side plates (413); two cooling rollers (415) are further arranged below the movable embossing roller (412), the cooling rollers (415) are hollow rollers, and one ends of the cooling rollers (415) are provided with openings; the heat dissipation structure (42) comprises five heat dissipation rollers (421) and heat dissipation side plates (422) sleeved at two ends of each heat dissipation roller (421); the five heat dissipation rollers (421) are arranged in a matrix form with two rows and three columns, the three heat dissipation rollers (421) are arranged in the first row at equal intervals, and the two heat dissipation rollers (421) in the second row are respectively arranged in the first row and the third row; corona structure (43) include corona (431), and the feed inlet of corona (431) is equipped with first corona guide roll (432) the discharge gate of corona (431) is equipped with second corona guide roll (433).

9. The IXPE foam production apparatus of claim 1, wherein: the cutting structure (51) comprises a cutting connecting rod (511) and cutting side plates (512) arranged at two ends of the cutting connecting rod (511); two cutting blades (513) are sleeved on the cutting connecting rod (511); a cutting roller (514) is arranged on the cutting connecting rod (511) close to the oblique lower part of the winding structure (52); one side, close to the winding structure (52), of the cutting roller (514) is also provided with two cutting driving rollers (515) which are arranged in parallel in the vertical direction, and one end of each cutting driving roller (515) is connected with a cutting driving motor (516) fixed on the cutting side plate (512); the cutting blade (513) comprises a blade part (5131) and a fixing part (5132) sleeved on the cutting connecting rod (511); the fixing part (5132) is also provided with a cutting adjusting rod (5133) for fixing; the cutting adjusting rod (5133) is connected with the fixing part (5132) through threads; the winding structure (52) comprises two winding rollers (521) and a winding driver (522) arranged at one end of each winding roller (521); both take-up rolls (521) are connected to one take-up drive (522).