CN214687922U - Forming die who adopts is taken shape at first time to production PVC pyrocondensation pipe - Google Patents

Forming die who adopts is taken shape at first time to production PVC pyrocondensation pipe Download PDF

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Publication number
CN214687922U
CN214687922U CN202120328706.6U CN202120328706U CN214687922U CN 214687922 U CN214687922 U CN 214687922U CN 202120328706 U CN202120328706 U CN 202120328706U CN 214687922 U CN214687922 U CN 214687922U
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China
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die
shrinkable tube
forming
pipe
tube
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CN202120328706.6U
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卢旭波
姚雄秋
邢道辉
袁炼城
林晓丹
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Shenzhen Hongzhen New Material Technology Co ltd
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Shenzhen Hongzhen New Material Technology Co ltd
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Abstract

The forming die for primary forming of the PVC heat shrinkable tube is simple in structure, convenient to assemble and even in thickness of the formed tubular rubber. The forming die is arranged on a rack at a sizing material outlet of an extruder of PVC heat shrinkable tube production line equipment through a flange plate, the forming die is composed of an inner die and an outer die which can be quickly assembled and disassembled and have no internal dead angle, and the front side part and the rear side part of the inner die are two cones with different sizes; the rear end face of the outer die is provided with a circular central hole, the rear end part of the rear side part of the inner die is a cylindrical glue injection shaping guide column which can be inserted into the central hole, and a gap between the glue injection shaping guide column and the central hole forms a rubber pipe forming flow channel for extruding glue stock to form circular pipe-shaped glue stock. The PVC heat-shrinkable tube produced by the forming die has uniform wall thickness and better longitudinal and transverse shrinkage rates, the width of the heat-shrinkable tube is larger after the heat-shrinkable tube is folded and flattened into a flat heat-shrinkable tube, and the wall surface of the heat-shrinkable tube is flat, smooth and bright and has no flaws.

Description

Forming die who adopts is taken shape at first time to production PVC pyrocondensation pipe
Technical Field
The utility model relates to a production facility of PVC pyrocondensation pipe, in particular to forming die that production PVC pyrocondensation pipe primary molding in this production facility adopted.
Background
The flat PVC heat-shrinkable tube occupies a small volume space on the package due to the flattening shape, thereby being convenient for transportation and reducing the transportation cost, and the flat PVC heat-shrinkable tube is also flattened during tube cutting so as to be convenient for cutting and improve the tube cutting quality.
When the flat PVC heat-shrinkable tube is applied, the flat PVC heat-shrinkable tube is sleeved on an object to be protected, has the special function of shrinking when heated, can be shrunk when heated to more than 98 ℃, and is convenient to use. The high-temperature-resistant aluminum alloy is used for the outer wrapping of electrolytic capacitors, inductors, battery monomers and battery packs, and has good high-temperature resistance and no secondary shrinkage.
In order to obtain the flat PVC heat-shrinkable tube with high smoothness, good heat-shrinkable performance and thin tube wall, the formula is complex, the manufacturing process difficulty is high, and the production line has more equipment procedures. Therefore, the production equipment and the production process used by each production manufacturer are different, the performance of the produced products is different due to different formulas, processes and equipment, and generally speaking, the flat PVC heat shrinkable tube on the market has thicker and uneven tube wall, so that the longitudinal shrinkage rate and the transverse shrinkage rate are lower, and a user generates cracks or wrinkles when the flat PVC heat shrinkable tube is used for outer packaging of applied products.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a simple structure, make things convenient for the assembly and the even production PVC pyrocondensation pipe primary forming of formed tubulose sizing material thickness adopts's forming die.
In order to solve the technical problem, the utility model discloses a technical scheme be:
the utility model discloses a forming die that production PVC pyrocondensation pipe initial molding adopted, it is installed in the frame of PVC pyrocondensation pipe assembly line production facility's extruder sizing material discharge gate department through the ring flange, its characterized in that: the forming die consists of an inner die and an outer die which can be quickly assembled and disassembled and have no internal dead angle, the front side part and the rear side part of the inner die are two cones with different sizes, the inner die is sleeved in the outer die, and a sizing material runner for enabling the sizing material to flow from front to back is reserved between the inner die and the outer die; the rear end face of the outer die is provided with a circular central hole, the rear end part of the rear side part of the inner die is a cylindrical glue injection shaping guide column, the glue injection shaping guide column can be inserted into the central hole, and a gap between the glue injection shaping guide column and the central hole forms a rubber tube forming flow channel for extruding the glue stock to form a circular tubular glue stock.
The length of the central pore passage is the same as that of the glue injection shaping guide column.
The radial clearance of the rubber tube forming flow passage is 0.5 mm.
And the inner mold is provided with a gas flow channel, and the gas flow channel extends from the outer wall of the front side part of the inner mold to the center of the inner mold along the radial direction and then extends to the rear end face of the glue injection shaping guide post along the axial direction of the inner mold.
Set up locating ring portion between centre form front side portion and back lateral part, locating ring portion cup joints the preceding, back lateral part of centre form in the outer mould with unsettled mode is fixed, sets up the sizing material runner between locating ring portion and centre form outer wall.
The positioning ring part is annular, the thickness of the positioning ring part along the radial direction is 10-20mm, the width of the positioning ring part along the axial direction is 15-25mm, and the radial gap of the rubber material runner is 5-10 mm.
At least three positioning blocks are arranged between the inner side peripheral wall of the positioning ring part and the outer wall of the inner die at even intervals along the circumferential direction.
One of the three positioning blocks is provided with a built-in channel along the radial direction, the inner end of the built-in channel is communicated with the gas flow channel, and the outer end of the built-in channel is connected with an air inlet hole arranged on the positioning ring part.
Compared with the prior art, the utility model discloses a plurality of links are improved in to PVC pyrocondensation pipe assembly line production facility for adopt this assembly line production facility's PVC pyrocondensation pipe wall thickness even, vertical and horizontal shrinkage factor preferred, it is great to flatten the width behind the flat pyrocondensation pipe with the pyrocondensation pipe fifty percent discount, and the pipe wall surface of pyrocondensation pipe is level and smooth moreover, smooth bright, flawless spot.
Drawings
FIG. 1 is a schematic view of the PVC heat shrinkable tube production line of the present invention.
Fig. 2 is an enlarged schematic view of the outer contour of the primary molding die of the present invention (without flange).
Fig. 2.1 is a schematic view of the inner mold of fig. 2.
Fig. 2.2 is a left side view of fig. 2.1.
Fig. 2.3 is a cross-sectional view of fig. 2.1.
Fig. 2.4 is a right side view of fig. 2.3.
Fig. 2.5 is a cross-sectional view of the outer die of fig. 2.
Fig. 2.6 is a left side view of fig. 2.5.
FIG. 3 is an enlarged view of the temperature-controlled air plate of the present invention.
Fig. 3.1 is a right side view of fig. 3.
Fig. 3.2 is an exploded view of fig. 3.
Fig. 4 is a schematic view of a sizing die of the present invention.
Fig. 4.1 is a state diagram of the outer shell and the inner shell pipe in fig. 4.
Fig. 4.2 is a vertical sectional view of fig. 4.
The reference numbers are as follows:
the primary forming die 1, the inner die 11, the glue injection flow guide part 111, the front side part 1111, the transition part 1112, the rear side part 1113, the glue injection shaping flow guide column 112, the outer die 12, the central pore passage 121, the positioning ring part 13, the positioning block 14, the glue material flow passage 15, the gas flow passage 16, the tubular glue material 2, the front stage raw pipe 21, the rear stage raw pipe 22, the temperature control air disc 3, the base disc 31, the thickening layer 311, the central hole 312, the axial passage 313, the disc cylinder 32, the cylinder part 321, the cylinder edge 322, the closed cover plate 323, the air inlet 324, the air inlet cylinder 325, the disc cover 33, the cover core pore passage 331, the wind blocking wall 34, the base partition 341, the cylinder partition 342, the primary cooling section 4, the water tank 41, the double-rolling primary compression roller 42, the sizing die 5, the outer shell cylinder 51, the inner shell pipe 52, the axial cavity 53, the raw pipe moving passage 54, the partition 55, the hot water insulation section 56, the hot water inlet 561, the hot water inlet 562, the cold and hot water separation section 57, The device comprises a hot water backwater small hole 571, a hot water overflow opening 572, an ice water cooling section 58, an ice water inlet 581, an ice water outlet 582, a shaping heat-shrinkable tube 6, a stretching shaping section 7, a supporting water filtering device 71, a front press roll device 81, a rear press roll device 82, a flat heat-shrinkable tube 9, a production line production device 100 and an extruder 101.
Detailed Description
The following is the application the utility model discloses a production of PVC pyrocondensation pipe primary forming adopts forming die's streamlined production equipment 100 and corresponding process flow. The in-line production apparatus and the method of manufacturing a heat shrinkable tube will now be described in detail with reference to fig. 1 to 4.2.
As shown in fig. 1, the flat PVC heat shrinkable tube produced by the assembly line production apparatus 100 is made by a blown film production process, the thickness of the flat PVC heat shrinkable tube can be as thin as 30 micrometers-40 micrometers, the width of the flat PVC heat shrinkable tube after being folded (i.e. after flattening the circular tube) can reach 110mm, and the width of the flat PVC heat shrinkable tube produced by the blown film process in the prior art after being folded is usually less than 90 mm.
The thinner the thickness of the heat shrinkable tube, the higher the grade, and when the heat shrinkable tube is used for the outer package of a consumer product, the thinner the heat shrinkable tube, the better the transparency, and the thinner the cost.
The longitudinal shrinkage rate of the flat heat-shrinkable tube 9 is 10-30%; the transverse shrinkage is 45-55%. The longitudinal shrinkage rate refers to the shrinkage proportion of the finished flat PVC heat-shrinkable tube after being immersed in hot water with the temperature of more than 95 ℃ and taken out, and the longitudinal length of the finished flat PVC heat-shrinkable tube is compared with the length before being immersed in the hot water; the transverse shrinkage rate is the proportion of shrinkage of the finished flat PVC heat-shrinkable tube when the finished flat PVC heat-shrinkable tube is taken out after being immersed in hot water with the temperature of more than 95 ℃, and the folded width of the finished flat PVC heat-shrinkable tube is compared with the folded width before being immersed in the hot water.
The flow line production equipment 100 adopts a flat blowing type flow line production line, that is, a PVC rubber material is extruded by an extruder 101 until a flat PVC heat shrinkable tube is rolled into a horizontally arranged linear flow line (and the produced heat shrinkable tube is completed by a tube film blowing and stretching process, compared with a process of biaxially stretching a PVC film and then closing the tube as a heat shrinkable tube, no folding line mark is formed on the tube wall of the heat shrinkable tube manufactured by the film blowing process), and compared with a vertical blowing type flow line production line (a plurality of process flows adopt vertically arranged linear flow line production), the rubber material or rubber tube is influenced by the weight of the rubber material or rubber tube to easily cause the defects of bending of the rubber tube, uneven thickness of the tube wall and the like, so that the flat blowing type flow line production equipment has higher difficulty, but has obvious advantages, and if a higher layer of a factory building is not needed, the equipment is convenient to install, and the operation surface of the operator is safe and convenient.
The assembly line production equipment 100 adopts a plurality of special processes, so that the product defects that flat PVC heat-shrinkable tubes are bent, the tube walls are thick and uneven, the width after folding is narrow, and the longitudinal and transverse shrinkage rates are small, which are easily caused by a flat blowing type assembly line, are overcome. The assembly line production equipment can produce the flat heat shrinkable tube 9 with the width of 13.5mm-110mm after being folded.
1. Mixer (including hot pot and cold pot)
The mixer adopts a cone-shaped funnel mixer, main materials and auxiliary materials for manufacturing the heat shrink tube are added into a hot pot for mixing, powder main materials and auxiliary materials are added at normal temperature, liquid auxiliary materials are added when powder is stirred to 85 ℃, then the powder is stirred at high speed to 130 ℃, the powder is discharged into a cold pot, and the powder is cooled to 45 ℃ for standby discharge.
2. Extruder 101
A horizontal type extruder, which is an extruder 101 conventionally used, is used, and the temperature of the extruded gum is set at 175-200 c, preferably 180 c.
3. Primary forming die 1 (also called hot die)
As shown in fig. 2-2.6, the primary forming mold 1 is fixed to the frame of the in-line production apparatus 100 by a flange (also called a die cover).
The rubber material extruding machine is connected with a rubber material outlet of an extruder 101, the rubber material extruded by the extruder 101 is extruded by the primary forming die 1 to form a tubular rubber material 2 in a round tube shape and is output, and the temperature of the output tubular rubber material 2 is 160-200 ℃.
The utility model discloses a but first moulded die 1 comprises centre form 11 and external mold 12 at quick assembly disassembly and no inside dead angle, and complicated and by a plurality of parts overlap layer upon layer among the prior art and put first moulded die 1 that constitutes and compare, its advantage is shortened the dismouting time, is prolonged single life cycle, prolongs the live time after its cleanness greatly (the mould is after long time uses, can pile up the sizing material that loses efficiency in its inner chamber, need wash).
The utility model discloses a first moulded die 1 is made for steel, and its front end is connected on the discharge gate of sizing material extruder 101, and the unsettled setting of its rear end is and takes shape to tubulose sizing material 2 (the following tubulose sizing material 2 that will just be extruded by first moulded die 1 is called former pipe 21 of preceding stage, and the pipe material after 4 process cooling of the former pipe 21 through the initial cooling section after is called former pipe 22 of back stage, the former pipe of stereotyping promptly) output, and it is cup jointed the assembly by centre form 11 and external mold 12 and is constituteed together.
1) Inner mold 11
The input end of the internal mold 11 is fixedly connected with the rubber material output end of the extruder 101 in a sealing way through a clamping connection block, and the output end of the internal mold is sleeved in the external mold 12.
The inner mold 11 is composed of two parts, namely a glue injection flow guide part 111 and a positioning ring part 13, the glue injection flow guide part 111 guides glue extruded by the extruder 101 to flow backwards along the surface of the glue injection flow guide part from front to back (the side of the extruder 101 extruding the glue is front, the side of the glue moving direction is back, and the same applies below), the positioning ring part 13 fixedly fixes the glue injection flow guide part 111 in the outer mold 12 in a suspension manner, and a channel (hereinafter referred to as a glue material channel 15) allowing the glue to pass through is arranged between the positioning ring part 13 and the glue injection flow guide part 111.
a. The glue injection flow guide part 111 is divided into a front side part 1111, a transition part 1112 and a rear side part 1113.
The front side 1111 is a cone with a short cone height, the apex of which points forward.
The back part 1113 is a cone with a longer cone height, the vertex of the cone points backwards, a cylindrical glue injection shaping guide column 112 which extends backwards along the axis is arranged at the vertex of the cone, and the length of the glue injection shaping guide column 112 is 20-40 mm.
The transition portion 1112 is a cylinder having two ends respectively connected to the front-side portion 1111 and the rear-side portion 1113, i.e., it is a transition region between the front-side portion 1111 and the rear-side portion 1113. For easy dismounting, the utility model discloses preferred transition portion 1112 divides two sections, is preceding changeover portion and back changeover portion respectively, and preceding changeover portion and preceding lateral part 1111 structure as an organic whole, back changeover portion and back lateral part 1113 structure as an organic whole, preceding changeover portion and back changeover portion accessible threaded connection or pin and box connection structure rigid coupling.
The taper height of the front side portion 1111 is 1/5-1/4 of the taper height of the back side portion 1113, and the bottom surface diameter of the front side portion 1111, the outer diameter of the transition portion 1112 and the bottom surface diameter of the back side portion 1113 are the same.
b. Positioning ring part 13
The positioning ring part 13 is in a ring shape and circumferentially arranged around the outer wall of the transition part 1112, the thickness of the positioning ring part 13 in the radial direction is 10-20mm, the width of the positioning ring part 13 in the axial direction is 15-25mm, and the gap between the inner side of the positioning ring part 13 and the outer wall of the transition part 1112 (namely the sizing material runner 15) is 5-10mm (the specific thickness dimension or width dimension of the positioning ring part 13 in the radial direction and the axial direction and the radial dimension of the sizing material runner 15 are determined according to the dies used for manufacturing the tubular sizing materials 2 with different diameters).
At least three positioning blocks 14 are arranged between the inner side peripheral wall of the positioning ring part 13 and the outer peripheral wall of the transition part 1112 at intervals along the circumferential direction, and the positioning ring part 13, the positioning blocks 14 and the transition part 1112 are of an integrated structure. The utility model discloses preferred mode does: the positioning ring part 13 is arranged at the periphery of the front transition section of the transition part 1112, and the number of the positioning blocks 14 is four.
The glue is injected from the front side portion 1111 to the back side portion 1113 through a glue flow passage 15 between two adjacent positioning blocks 14.
c. Gas flow channel 16
In order to avoid shrinkage adhesion between the inner walls of the tubes and sizing of the tube-shaped rubber material 2 caused when the rubber material is formed into the tube-shaped rubber material 2 for the first time, the inner die 11 is provided with an air flow channel 16 for spreading the tube-shaped rubber material 2.
The gas flow passage 16 is constituted by three sections from front to rear.
The first segment is disposed between the positioning ring portion 13 and the transition portion 1112. At least one of the positioning blocks 14 is provided with a built-in channel along the radial direction, the transition portion 1112 connected with the positioning block 14 is also provided with a built-in channel along the radial direction, meanwhile, the positioning ring portion 13 connected with the positioning block 14 is provided with an air inlet, and the air inlet on the positioning ring portion 13, the built-in channel on the positioning block 14 and the built-in channel on the transition portion 1112 are communicated to form the gas flow channel 16 of the first section. The air inlet is connected with air supply equipment through an external air pipe, an air regulating valve and a pressure relief valve.
The second section is disposed within the cone of the posterior portion 1113. A conical inner channel extending from front to back along the axial direction is arranged in the back part 1113, the front end of the conical inner channel is communicated with the gas flow channel 16 of the first section, and the back end of the conical inner channel extends to the glue injection shaping guide column 112.
The third section is arranged in the glue injection shaping guide column 112. The glue injection shaping guide column is internally provided with an inner column channel along the axial direction, the air outlet of the inner column channel is arranged on the rear end surface of the glue injection shaping guide column, and the front end of the inner column channel is communicated with the gas flow channel 16 of the second section. The aperture of the air outlet is 2.0-4.0 mm.
The process of blowing gas into the rubber material filled in the pipe comprises the following steps: the air enters the air flow channel 16 from the air inlet hole and is blown out through the air outlet hole, so that the air pressure in the tubular rubber material 2 is kept within a set range (note: in order to keep the air in the tubular rubber material 2 from leaking, a double-grinding primary compression roller 42 is arranged at the tail part of the subsequent primary cooling temperature reduction section 4, the double-grinding primary compression roller 42 is formed by tangency of a primary compression upper roller and a primary compression lower roller, and the tubular rubber material 2 passes through the primary compression upper roller and the primary compression lower roller, so that the air in the tubular rubber material 2 is prevented from leaking out), and when the air pressure in the tubular rubber material 2 exceeds a set value, the pressure is released through a pressure release valve arranged on an external air pipe. The air pressure in the tubular rubber material 2 is adjusted according to the transverse shrinkage rate of the final finished thermoplastic pipe. When the transverse shrinkage rate is large, the air inflow is adjusted to be large, and otherwise, the air inflow is adjusted to be small.
The transverse shrinkage rate is the shrinkage rate of the finished thermoplastic pipe after stretching, expansion and shaping relative to the original shaping pipe, and the degree of shrinkage of the finished thermoplastic pipe is observed by immersing the finished thermoplastic pipe in hot water. The temperature at which the sizing log is formed into a tube is room temperature (15-30 deg.C), and the finished thermoplastic tube is heated to a temperature of 95 deg.C to shrink its diameter to substantially the size of the sizing log. Namely: the transverse shrinkage rate of the finished thermoplastic pipe (the thermoplastic pipe with the diameter meeting the design requirement) is large, which means that the diameter of the shaping original pipe is small, and the blowing amount should be adjusted to be large at the moment, so that the diameter of the shaping original pipe is large.
Specific tests are as follows: the percentage of the ratio of the width of a cut piece of flat heat shrinkable tube 9 after it is placed in hot water at 95 ℃ to the width before it is immersed in the hot water.
2) Outer mold 12
The outer contour of the outer die 12 is cylindrical. The front end face of the hollow cavity is open, the rear end face of the hollow cavity is a closed plane, the hollow cavity is provided with a conical hollow inner cavity, and the cavity wall of the hollow inner cavity and the outer wall of the glue injection flow guide part 111 of the inner mold 11 are smooth surfaces, so that glue can flow conveniently. A cylindrical central hole 121 is arranged in the center of the cavity bottom of the hollow inner cavity, and the length of the central hole 121 is the same as that of the glue injection shaping diversion column 112 arranged at the rear end of the inner mold 11.
The outer diameter of the outer mold 12 is the same as the outer diameter of the positioning ring part 13, and the wall thickness of the opening of the outer mold 12 is preferably the same as the wall thickness of the positioning ring part 13, so that the rubber material can smoothly flow along the surface of the rubber injection flow guide part 111 of the inner mold 11, and the appearance of a cylindrical shape with a neat outline can be obtained.
3) Assembling the inner mold 11 and the outer mold 12.
The rear transition sections of the rear side part 1113 and the transition part 1112 of the inner mold 11 are inserted into the hollow inner cavity of the outer mold 12, the glue injection shaping guide column 112 at the end part of the rear side part 1113 is inserted and positioned in the central hole channel 121 at the bottom of the hollow inner cavity of the outer mold 12, the rear end surface of the glue injection shaping guide column 112 is flush with the rear end surface of the outer mold 12, a gap is left between the outer wall of the glue injection shaping guide column 112 and the inner hole wall of the central hole channel 121, hereinafter, an annular space body formed by the gap is referred to as a glue tube forming flow channel, the size of the outer edge diameter of the glue tube forming flow channel determines the size of the outer diameter of the glue material for the first time forming into the outer diameter of the backing tube 21, the radial gap size of the glue tube forming flow channel determines the density of the extruded backing tube 21, the glue tube forming flow channel with the structure can effectively control the density of the backing tube 21, and provides help for controlling the stretch shaping extension margin of the finished heat-shrinkable tube. The radial clearance of the flow passage for forming the rubber tube is preferably 0.5 mm.
The length of the central hole 121 is slightly less than the length of the glue injection shaping guide column 112 arranged at the rear end of the inner mold 11, and the difference is 2-3mm, so that the glue can smoothly flow into the rubber tube forming flow passage without bottleneck resistance.
The conical shape of the back side part 1113 of the inner mold 11 is similar to that of the hollow cavity, but the size is different, and a glue flowing channel for the glue to be extruded to move from front to back is formed between the outer wall of the cone of the back side part 1113 and the inner wall of the cavity of the hollow cavity.
For further improvement of the positioning block 14: in order to reduce the resistance of the positioning block 14 to the flowing of the glue, the positioning block 14 is configured in a prism shape, two bases of the prism shape are respectively connected with the inner wall of the positioning ring part 13 and the outer wall of the transition part 1112, and each side surface of the prism shape is an inclined surface relative to the flowing direction of the glue.
4) The formation of the foreline 21.
The extruder 101 injects molten rubber material into the primary forming die 1, the rubber material flows down through the cone of the front side portion 1111 of the inner die 11, and is extruded under high pressure from front to back through the rubber material flowing channel to the rubber tube forming flow channel at the bottom of the hollow inner cavity to form a round tubular rubber material, meanwhile, under the action of air blown out from the air outlet and tensile force, the tubular rubber material 2 from the primary forming die 1 is lengthened from thick to thin, and the thinned and lengthened tubular rubber material 2 is called as the backing primary pipe 21.
4. Temperature control air plate 3
As shown in fig. 3 to 3.2, the molded foreline 21 has a high temperature (usually about 180 ℃) and a large plastic repulsive force, and therefore, it is necessary to cool it so that its contractibility is restricted to a certain extent.
There are two cooling methods in the prior art: water cooling and air cooling.
Water cooling in the prior art: the backing pipe 21 is passed through by cold water, and when the diameter of the backing pipe 21 is large and the hollow volume in the pipe is large, it floats on the water surface of the cold water, and thus, the effect of uniform cooling cannot be achieved. In addition, only water cooling is used, so that water flow marks are easily generated on the tube wall of the heat shrinkable tube, and the appearance of the finished heat shrinkable tube is affected.
Air cooling in the prior art: the primary backing tube 21 is cooled by the fan, which has the disadvantages that the wind power is not well controlled, and the blowing force applied to the primary backing tube 21 in the circumferential direction is not uniform.
And the utility model discloses a accuse temperature wind dish 3 cup joints on primary forming die 1, and the cold wind that its produced focuses on the section of setting for of preceding stage former pipe 21 with the shape of hollow cone (the utility model discloses it is located within the 100mm apart from primary forming die 1 discharge gate preferably to set for the section), and it can make preceding stage former pipe 21 obtain the controllable cold wind air current of wind speed size and degree of consistency, can fix a position concentrated cooling to preceding stage former pipe 21, and preceding stage former pipe 21 reduces its plastic deformation volume as early as possible in the short time after taking shape, avoids it to receive the influence of gravity to take place bad deformation. Its advantages are uniform and concentrated wind speed, gentle feeling and quick cooling.
After the temperature control air disc 3 of the utility model is adopted to cool the front-stage original pipe 21, the thickness of the pipe wall of the produced PVC heat shrink pipe can be as thin as 30-40 microns, and the PVC heat shrink pipe is an ultrathin product. In the prior art, the wall thickness of the heat shrinkable tube is not uniform due to uneven cooling of water cooling and air cooling, so that the wall thickness of the heat shrinkable tube is difficult to be made thin (due to uneven thickness, that is, if a stretching traction force is set for a thick portion, the thin portion is easily torn).
The utility model discloses accuse temperature wind dish 3's concrete structure:
the base plate 31, the drum 32 and the cover 33 are made of aluminum alloy or stainless steel materials, the outer diameter of the base plate 31 is 40-80cm, preferably 60cm, the axial length of the drum 32 is 8-20cm, preferably 10cm, the outer diameter of the drum 32 is smaller than the outer diameter of the base plate 31, and the inner diameter of the drum is 35-75 cm.
After the base plate 31, the disk cylinder 32 and the disk cover 33 are assembled together, the base plate 31 and the disk cover 33 are respectively and fixedly connected with the front end part and the rear end part of the disk cylinder 32, an internal cavity can be formed between the base plate 31 and the disk cover 33, an air inlet 324 is arranged on the peripheral wall of the disk cylinder 32, and the air inlet 324 is connected with an external air cooler through an air inlet cylinder 325. A choke wall 34 is disposed in the internal cavity at a position close to the circumferential wall of the drum 32 to prevent the air inlet drum 325 from directly blowing into the central area of the internal cavity from the air inlet 324 (the choke wall 34 may be a plurality of dot-matrix short-side partition walls (intermittent) extending along the inner circumference of the drum 32, or a plurality of annular closed-loop partition walls along the inner circumference of the drum 32), and the cooling air blown from the air inlet 324 needs to turn several turns to enter the central area of the internal cavity.
1) Base plate 31
The base plate 31 is fixed on the frame of the production line equipment 100, the base plate 31 is disc-shaped, the center of the base plate 31 is provided with a central hole 312, the periphery of the central hole 312 on the inner side surface of the base plate 31 is provided with a thickening layer 311 (integrated with the base plate 31) extending to the inner cavity, the thickening layer 311 is in a truncated cone shape along the axial outer contour shape, the major diameter bottom surface of the truncated cone shape is connected with the base plate 31, the minor diameter bottom surface of the truncated cone shape extends to the inner cavity, the thickening layer 311 is provided with an axial channel 313 which has the same axis with the central hole 312 and is communicated with the central hole, and the inner diameter of the axial channel 313 is slightly smaller than the aperture of the central hole 312.
The central hole 312 is hereinafter referred to as a die-entering hole, i.e. the die-entering hole is a platform for precisely aligning the primary forming die 1 with the temperature-controlled air plate 3, and the rear end of the outer die 12 of the primary forming die 1 is embedded in the die-entering hole during installation. The outer diameter of the outer mold 12 of the primary forming mold 1 is slightly smaller than the aperture of the mold hole, and the difference value between the outer diameter and the aperture is 3.0 mm-7.0 mm. The axial length of the central hole 312 is 20mm-30mm, the axial length of the axial channel 313 is 20mm-30mm, and the axial length of the axial channel 313 is preferably short or short, so that after the outer die 12 of the primary forming die 1 is placed in the die-in hole position, the rear end surface of the outer die 12 of the primary forming die 1 is close to the air outlet surface of the temperature control air disc 3 (i.e. close to the rear end surface of the disc cover 33), and thus, the foreline 21 extruded by the primary forming die 1 cannot be exposed for too long time under a room temperature environment (i.e. too long moving stroke in an environment without cold air cooling) and cannot be cooled in time to cause rapid shrinkage.
The choke wall 34 (hereinafter referred to as a base partition 341) extending axially rearward and having a ring shape is provided on the inner disk surface (i.e., the bottom surface disposed in the internal cavity) of the base disk 31 at a position adjacent to the disk edge of the base disk 31, and the base partition 341 may be provided in two, three or more ways in the radial direction of the base disk 31.
2) Disc cartridge 32
The hollow cylinder is divided into three parts, namely a cylinder part 321, a cylinder edge 322 and a closed cover plate 323.
The cylindrical portion 321 is a hollow cylinder.
The cylindrical edge 322 is provided on the front end surface (the surface that contacts the base disk 31) of the cylindrical portion 321 and projects radially outward.
The closed cover plate 323 is a disc which is arranged on the rear end face of the barrel part 321 and extends to the axis of the barrel part 321 along the radial direction, a rear cover hole is formed in the center of the closed cover plate 323, the aperture of the rear cover hole is 100mm-300mm, the periphery of the rear cover hole is a rear cover barrel which extends to the inner cavity along the axial direction, and internal threads are arranged on the inner wall of the rear cover barrel.
The air inlets 324 are arranged on the wall of the tube portion 321, and at least two air inlets 324 are arranged at intervals along the circumferential direction of the tube portion 321. The utility model discloses preferably four air intakes 324, wherein, the central angle between two adjacent air intakes 324 is at 90 degrees.
Screw holes are arranged at intervals on the peripheries of the cylinder edge 322 and the base disk 31, and the cylinder edge 322 and the base disk 31 are fixedly connected together in a sealing way through bolts (an annular sealing gasket can be arranged between the cylinder edge 322 and the base disk 31).
The choke wall 34 (hereinafter referred to as a cylindrical partition 342) extending forward in the axial direction and having a ring shape is provided on the inner plate surface of the closed cover plate 323 (i.e., the plate surface placed in the internal cavity) in a position close to the edge side of the closed cover plate 323, the cylindrical partition 342 and the base partition 341 are arranged to overlap in the radial direction of the drum 32 (in order to prevent air blown in from the air inlet 324 from directly entering the central region in the internal cavity, the air inlet 324 is covered by the cylindrical partition 342 or the base partition 341 in the radial direction), and the axial lengths of the cylindrical partition 342 and the base partition 341 are each smaller than the distance between the inner plate surface of the closed cover plate 323 and the inner disk surface of the base disk 31, i.e., when the cylindrical portion 321 and the base disk 31 are mounted together, an air flow hole for allowing air to flow from one side of the cylindrical partition 342 to the other side is left between the front end surface of the cylindrical partition 342 and the inner disk surface of the base disk 31, similarly, an air flow window for allowing air to flow from one side of the base partition 341 to the other side is also provided between the rear end surface of the base partition 341 and the inner plate surface of the closing cover 323.
Namely: at least one air inlet curve is formed between the air inlet 324 and the middle area in the internal cavity due to the staggered arrangement of the base partition 341 and the cylinder partition 342, that is, under the blocking of the base partition 341 and the cylinder partition 342, the air blown by the air inlet 324 consumes part of wind energy and reduces the flow rate thereof on one hand, and on the other hand, part of choked flow flows along the circumferential direction of the base partition 341 and the cylinder partition 342 to be distributed (avoiding the turbulence formed by directly blowing the plurality of air inlets 324 into the central area) and then passes through the air inlet curve to slowly enter the central area, so that a stable gas space with uniform gas flow and near constant pressure is formed in the middle area.
The distance between the cylinder partition 342 or the base partition 341 and the air inlet 324 is 30mm-60 mm.
3) Dish cover 33
Which is installed on the rear cover hole of the closing cover plate 323 of the drum 32, is connected with the internal thread on the inner wall of the rear cover drum in a threaded screwing way and can move back and forth in the rear cover drum.
The shape of the cover can be a flat plate with a certain thickness or a flat plate with a peripheral cylinder (the peripheral cylinder is a circumferential wall which is arranged on the periphery of the flat plate and extends for a short length along the axial direction of the cover plate 33, the peripheral cylinder and the flat plate are of an integral structure), external threads are arranged on the circumferential wall of the cover plate 33, a plurality of handles or poking columns which are beneficial to an operator to screw the cover plate to rotate are arranged on the outer surface (namely the outer surface of the rear side) of the cover plate 33, and when the cover plate 33 is screwed in the rear cover cylinder, the operator can screw the cover plate 33 in the rear cover cylinder by rotating and poking the handles or the poking columns.
A circular cover core hole path 331 is arranged at the center of the disk cover 33, the cover core hole path 331 and the axial passage 313 arranged in the thickening layer 311 on the base disk 31 are coaxially arranged, the inner diameter of the cover core hole path 331 from back to front is increased from small to large, the hollow shape is a circular truncated cone shape, the circular truncated cone shape is similar to the circular truncated cone shape of the thickening layer 311 in size, after the disk cover 33, the disk cylinder 32 and the base disk 31 are combined and installed together, the cover core hole path 331 is sleeved on the outer wall of the thickening layer 311, the rear end of the axial passage 313 in the thickening layer 311 is close to the rear end face of the cover core hole path 331, a hollow circular truncated cone-shaped cavity passage with a certain thickness is formed in the circumferential direction by the radial gap between the cover core hole path 331 and the outer wall of the thickening layer 311, the cavity passage is an airflow passage for blowing out cooling gas from the inner cavity, and the shape of the blown out cooling gas can be changed into a conical airflow, preferably the width of the gap of the gas flow channel is between 5 and 25 mm. This structure can make the air current of the cooling gas that is used for carrying out the cooling to former pipe 21 that is blown out by accuse temperature wind dish 3 evenly, steady and focus on the position of setting for on former pipe 21 of preceding stage along former pipe 21 circumference, and it has better effect to reducing the plastic resilience force of former pipe 21 of preceding stage fast.
Can adjust through the distance that adjusts the disk cover 33 and remove in the back cover section of thick bamboo the size in airflow channel's clearance, simultaneously, also adjusted the axial length of cooling air current focus on former pipe 21 of preceding stage, this axial length's settlement is decided according to the size of the pyrocondensation pipe diameter of production, and when the pipe diameter required greatly promptly, former pipe 21 of preceding stage's heat capacity height, axial length and air pressure can suitably be adjusted a little greatly to this effect that reaches rapid cooling, the utility model discloses preferred axial length is at 20mm-40 mm.
The purpose that should be reached of accuse temperature wind dish 3 is as follows:
1) the backing-stage original pipe 21 extruded by the primary forming die 1 has high temperature, and needs to be cooled, so that the rigidity of the backing-stage original pipe 21 can be effectively improved after cooling, and the bending of the original pipe and the uneven thickness of the pipe wall caused by the gravity action in the backward transferring process can be avoided.
2) After the temperature-controlled air plate 3 and the primary forming die 1 are assembled, the extruded pre-stage original pipe 21 is pulled by the stretching device to pass through the cover core hole 331 on the plate cover 33, at this time, the cooling air blown in by the air inlet 324 arranged on the wall of the cylinder part 321 of the plate cylinder 32 is uniformly dispersed by the base partition 341 and the cylinder partition 342, and then an air constant pressure area is formed in the central area in the internal cavity, and the air in the area is blown out at a constant speed by the airflow channel under the action of pressure difference.
3) The blown air flow forms a conical air flow column, and the conical vertex of the air flow column is focused at a set position on the primary pipe 21, so that the aim of uniformly and stably cooling the primary pipe 21 in the circumferential direction is fulfilled.
5. Initial cooling section 4
As shown in figure 1, a water tank 41 with a length of 80-120 cm and filled with circulating cooling water is mainly adopted, the temperature of the cooling water is 15-30 ℃, and a foreline 21 cooled by a temperature control air plate 3 penetrates through the water tank 41 in a manner of immersing in the water tank 41 to be cooled again.
The structure can prevent the cooling water in the water tank 41 from flowing out quickly from the gap, and can ensure that the preceding stage raw pipe 21 is completely immersed in the cooling water, thereby obtaining better cooling effect.
The former-stage original pipe 21 passes through the initial cooling section 4 to form a basically-shaped later-stage original pipe 22 (also called a heat-shrinkable original pipe), and the later-stage original pipe 22 is the size of the original pipe which is shrunk by heat when the later-stage finished heat-shrinkable pipe is applied.
Before entering the sizing die 5, the temperature of the rear original pipe 22 of basic sizing is equivalent to the room temperature, the rear original pipe passes through the upper and lower double-rolling initial pressing rollers 42 with large diameters, the double-rolling initial pressing rollers 42 are composed of initial pressing upper rollers and initial pressing lower rollers, the initial pressing upper rollers are tangent to the initial pressing lower rollers, the initial pressing upper rollers are rubber wheels, the initial pressing lower rollers are steel wheels, the initial pressing upper rollers and the initial pressing lower rollers adopt rollers with rigid-flexible matching structures, the heat of the rear original pipe 22 can be quickly guided away (the steel wheels conduct heat quickly), the rear original pipe 22 can be compacted and water drops on the pipe wall can be removed (after the rear original pipe 22 is compacted, when the pipe is inflated in a later stretching and sizing procedure, the air leakage of the gas in the pipe from the positions between the initial pressing upper rollers and the initial pressing lower rollers to the front original pipe 21 direction can be avoided).
The diameters of the upper primary pressing roller and the lower primary pressing roller are preferably 180mm (the diameters are larger, heat dissipation is easy), and the upper primary pressing roller and the lower primary pressing roller rotate oppositely.
6. Sizing die 5 (also called water mould)
As shown in fig. 4-4.2, the sizing die 5 functions to: the later-stage original pipe 22 with smaller pipe diameter and thicker pipe wall is inflated and stretched to become the shaped heat-shrinkable pipe 6 (also called a heat-shrinkable semi-finished pipe) with thinner pipe wall and the pipe diameter meeting the requirement.
The sizing die 5 is made of stainless steel and is composed of three parts, namely a cylindrical outer shell cylinder 51, an inner shell pipe 52 and an inlet nozzle for the rear-stage raw pipe 22 to enter the sizing die 5. The outer casing 51 and the inner casing 52 are hollow cylinders, which are separable parts, the outer casing 51 is fitted over the inner casing 52, both end surfaces of the outer casing 51 and the inner casing 52 are open, hereinafter, the hollow cavity of the outer casing 51 is referred to as an axial cavity 53, and the hollow cavity of the inner casing 52 is referred to as a raw pipe moving passage 54.
The axial cavity 53 is arranged coaxially with the raw pipe moving passage 54. The inner diameter of the original tube moving passage 54 determines the outer diameter of the produced shaped heat shrinkable tube 6.
1) Inner casing 52
The outer diameter of the inner shell tube 52 is smaller than the inner diameter of the axial cavity 53, the difference between the inner diameter and the outer diameter is 10mm-40mm, the inner diameter of the original tube moving channel 54 is slightly larger than the outer diameter of the shaping heat shrink tube 6, and the outer diameter of the preferred shaping heat shrink tube 6 of the utility model is 99% of the inner diameter of the original tube moving channel 54.
A plurality of partition plates 55 are fixedly connected to the outer circumferential wall of the inner shell 52 at intervals along the axial direction thereof, and when the inner shell 52 is inserted into the outer shell 51, the outer circumferential edge of each partition plate 55 is in sealed contact with the inner wall of the outer shell 51, so that the axial cavity 53 between the outer wall of the inner shell 52 and the inner wall of the outer shell 51 is divided into a plurality of mutually sealed cavity sections along the axial direction, the cavity sections are respectively a hot water heat preservation section 56, a cold heat preservation section 57 and an ice water cooling section 58 from front to back (the direction in which the rear-stage raw tube 22 enters the sizing die 5 is front, and the direction in which the rear-stage raw tube 22 exits from the sizing die 5 is back, the hot water heat preservation section 56 is used for softening the rear-stage raw tube 22 entering the raw tube moving passage 54, and the cold heat preservation section 57 is used for expanding the softened rear-stage raw tube 22 into the rear-stage raw tube 22 of the required thickness and diameter of the shaped heat shrinkable tube 6 under the action of the gas filled in the rear-stage raw tube 22, the ice water cooling section 58 is used for cooling and shaping the rear-stage original pipe 22 with the thickness and the pipe diameter basically meeting the requirements.
2) Housing tube 51
The front part of the wall of the outer shell tube 51 corresponding to the hot water heat preservation section 56 is provided with a hot water inlet 561 (the temperature of hot water is controlled at 95 +/-2 ℃), the rear part of the wall of the inner shell tube 52 corresponding to the hot water heat preservation section 56 is provided with a plurality of hot water inlet apertures 562, and hot water entering the hot water heat preservation section 56 from the hot water inlet 561 enters the original tube moving channel 54 through the hot water inlet apertures 562.
A hot water overflow opening 572 is provided at the rear portion of the wall of the outer shell 51 corresponding to the cold-hot separation section 57 (the hot water insulation section 56 and the cold-hot separation section 57 can be filled with hot water by adopting an overflow mode), a plurality of hot water return small holes 571 are provided at the front portion of the wall of the inner shell 52 corresponding to the cold-hot separation section 57, and hot water entering the original pipe moving channel 54 enters the cold-hot separation section 57 from the hot water return small holes 571 and is then discharged out of the outer shell 51 through the hot water overflow opening 572.
The front part and the rear part of the wall of the outer shell barrel 51 corresponding to the ice water cooling section 58 are respectively provided with an ice water inlet 581 (the water temperature of ice water is controlled at 10-15 ℃) and an ice water outlet 582, and a sealing structure is arranged between the ice water cooling section 58 and the original pipe moving channel 54 in the inner shell barrel, namely, the ice water entering the ice water cooling section 58 enters the ice water cooling section 58 from the ice water inlet 581, passes through the cavity of the ice water cooling section 58 and is discharged out of the outer shell barrel 51 from the ice water outlet 582.
3) Inlet nozzle
The inlet nozzle is integrally formed by a plug seal plate and a nozzle pipe arranged on the plug seal plate and extending outwards, the plug seal plate is hermetically connected on the front end surfaces of the outer shell 51 and the inner shell 52, the inner diameter of the nozzle pipe is matched with the outer diameter of the rear-stage raw pipe 22 conveyed by the primary forming die 1, and the rear-stage raw pipe 22 enters the raw pipe moving channel 54 of the sizing die 5 through the nozzle pipe during production.
4) Forming process of shaped heat shrink tube 6
The raw pipe transfer passage 54 is used to transfer the undrawn next-stage raw pipe 22 transferred from the primary cooling section 4 (the process section after the primary molding die 1). The hot water temperature-retaining section 56 and the cold-hot phase-separating section 57 are filled with hot water for retaining the temperature of the subsequent-stage raw pipe 22 in the raw pipe moving passage 54 corresponding to the sections (to place the subsequent-stage raw pipe 22 in a soft expanded state). The temperature of the rear-stage original tube 22 entering the original tube moving passage 54 is at room temperature, the rear-stage original tube 22 needs to be heated and softened before becoming the shaped heat shrinkable tube 6, and under the action of gas inflation and tensile force (the gas is inflated by the secondary-shaped stretching and shaping section 7, and the inflated gas is inflated from back to front), the tube diameter of the softened rear-stage original tube 22 is enlarged to be close to the inner diameter of the original tube moving passage 54, and the tube wall is thinned to the specification required for the shaped heat shrinkable tube 6. The ice water cooling section 58 injects cold water to rapidly cool the rear-stage original tube 22 with the enlarged inner diameter in the original tube moving channel 54 corresponding to the section, so as to reduce the plastic resilience of the softened rear-stage original tube 22, i.e. improve the rigidity (ice water sizing) of the rear-stage original tube 22, and after the sizing die 5 is moved out, the tube diameter and the tube wall thickness of the rear-stage original tube 22 basically reach the size specification required by the sizing heat shrinkable tube 6. The heat shrinkable tube shaped by the sizing die 5 has the advantages of stable shape, small axial deviation, moderate softness and hardness of the tube wall, good shaping and no distortion after being placed for a long time.
Since the rear-stage raw pipe 22 entering the raw pipe moving passage 54 expands under the action of the gas injected into the rear-stage raw pipe 22, when the rear-stage raw pipe 22 moves to the ice water cooling section 58, the pipe wall of the rear-stage raw pipe 22 of this section moves backward in a manner of being substantially closely attached to the inner wall of the raw pipe moving passage 54, so that the hot water entering the raw pipe moving passage 54 from the hot water inlet 561 is subjected to resistance at the boundary between the ice water cooling section 58 and the cold and hot separation section 57, and the part of the hot water cannot enter the raw pipe moving passage 54 corresponding to the ice water cooling section 58 but can be discharged only from the hot water return small holes 571 with relatively small resistance.
The length of the sizing die 5 is preferably 280-330 mm, the lengths of the hot water heat preservation section 56 and the cold and hot phase separation section 57 are basically the same, the length of the ice water cooling section 58 is equal to the sum of the lengths of the hot water heat preservation section 56 and the cold and hot phase separation section 57, and the longer the length of the ice water cooling section 58 is, the better the cooling and shaping are.
The hot water and the cold water both enter from the front and flow out from the back, and both enter from the bottom and flow out from the top. Lower in and upper out benefits: the hot water and the cold water entering the three sections are in a state of being filled with the three sections of cavities, and if the hot water and the cold water are in a state of being filled with the three sections of cavities, the water in the three sections of cavities is easy to be discharged under the condition that the corresponding cavities are not filled with the water. Benefits of forward and backward play: the hot and cold sequence is favorable for softening, expanding and shaping the rear-stage original pipe 22.
Adopt the utility model discloses a pyrocondensation pipe design of 5 production of sizing moulds is better, is difficult for producing bending deformation.
7. Stretch-forming section 7
As shown in fig. 1, the shaped heat shrinkable tube 6 outputted from the sizing die 5 is moved by a backward stretching force for 4.5 to 5.5 meters in an inflated state and in a room temperature environment, thereby further thinning the wall of the shaped heat shrinkable tube 6 to lower the temperature thereof to the room temperature, and at the same time, further increasing the longitudinal shrinkage rate of the shaped heat shrinkable tube 6 by a pulling force.
In the stretching and shaping section 7 in the heat shrinkable tube manufacturing process in the prior art, the movement distance of the shaped heat shrinkable tube 6 is 1-1.5 m at room temperature, and the shorter distance is because the tube wall is softer and the heat shrinkable tube can be bent and deformed under the action of gravity. And the utility model discloses can adopt 4.5-5.5 meters length, because former pipe 21 of preceding stage makes the rigidity of its pipe wall obtain improving through the initial cooling section 4 and the frozen water cooling section 58 of the extension type of sizing mould 5 fully cooling down to make it can not produce the phenomenon of bending deformation in the unsettled removal of longer distance, in addition, the length of tensile design section 7 is longer more, and it is also longer more to intraductal time of aerifing (purifying compressed gas) once maintaining (the utility model discloses it can maintain 8-12 hours to fill gas), need not the frequent intraductal gas filling of operation personnel promptly, effectively improves production efficiency.
In order to ensure that the shaping heat shrinkable tube 6 stably moves in the stretching and shaping section 7, a supporting water filtering device 71 is arranged in the middle of the stretching and shaping section 7 and consists of a supporting rod supported on the ground and water filtering cotton arranged at the top of the supporting rod, and the moving shaping heat shrinkable tube 6 passes through a pipe hole formed by winding the water filtering cotton and moves from front to back.
8. Flattening device
As shown in fig. 1, the shaped heat shrinkable tube 6 moved to the end of the stretching shaped section 7 is called a finished heat shrinkable tube, and since the tubular heat shrinkable tube is difficult to package and transport, it is necessary to flatten it, roll it, and package it for storage.
The utility model discloses an assembly line production equipment 100 is at before the tail end of tensile design section 7 sets up compression roller device 81 and back compression roller device 82.
1) The front compression roller device 81 consists of a front compression roller and a front compression roller with large diameters, the front compression roller and the front compression roller are arranged up and down and are tangent, the front compression roller and the front compression roller adopt rollers with rigid-flexible matching structures, heat of finished product heat shrinkage can be conducted away quickly (the heat conduction of the steel roller is fast), and the finished product heat shrinkage pipe can be compacted and residual water drops on the pipe wall of the finished product heat shrinkage pipe can be removed (after the finished product heat shrinkage pipe is compacted, the gas filled into the shaped heat shrinkage pipe 6 by the stretching and shaping section 7 can be ensured to be remained in the shaped heat shrinkage pipe 6 between the double-rolling primary compression roller 42 and the front compression roller device 81).
The diameter of the front rubber-pressing roller and the diameter of the front steel-pressing roller are preferably 180mm (the diameters are larger, so that heat dissipation is easy), and the front rubber-pressing roller and the front steel-pressing roller rotate oppositely.
2) And the rear compression roller device 82 is positioned behind the front compression roller device 81 and is spaced at a distance of about 30-50cm, and consists of a rear compression roller with a large diameter and a rear compression roller, the rear compression roller and the rear compression roller are arranged up and down and are tangent to each other, and the main function of the rear compression roller device is to perform rolling and sizing again on the heat-shrinkable tube which is rolled by the front compression roller device 81, has water beads removed and is flat, so that the heat-shrinkable tube can be packaged into a flat heat-shrinkable tube 9 which can be packaged in a roll and is in a room temperature state.
The front pressure roller in the front pressure roller device 81 and the rear pressure roller in the rear pressure roller device 82 move up and down through the cylinder transmission mechanism, and the pressure-bearing roller device has the advantages that the stress on the rollers is uniform and balanced, so that the front pressure roller and the front pressure roller can be in contact with each other in a tangent mode, and the rear pressure roller can be in contact with each other in a tangent mode.
9. Slip structure
In the process of winding the flat heat shrinkable tube 9 (also called winding), the degree of tightness of the wound tape (the flat heat shrinkable tube 9) is different sometimes, and loose results in the incompact winding of the finished product, so that the flat heat shrinkable tube 9 is easily damaged in the packaging and transportation process. If the heat shrinkable tube is tightened, the flat heat shrinkable tube 9 is easily broken in the winding process. The utility model discloses a slip structure sets up on winding motor's output shaft, and when the receipts belt resistance is great, this slip structure makes the motor idle running to prevent the pipe area fracture.

Claims (8)

1. The utility model provides a forming die that production PVC pyrocondensation pipe initial molding adopted, it installs in the frame of extruder (101) sizing material discharge gate department of PVC pyrocondensation pipe assembly line production facility (100) through the ring flange, its characterized in that: the forming die is composed of an inner die (11) and an outer die (12) which can be quickly assembled and disassembled and have no internal dead angle, the front side part and the rear side part of the inner die (11) are two cones with different sizes, the inner die (11) is sleeved in the outer die (12), and a sizing material runner (15) which can enable the sizing material to flow from front to back is reserved between the inner die and the outer die; the rear end face of the outer die (12) is provided with a circular central hole (121), the rear end part of the rear side part (1113) of the inner die (11) is a cylindrical glue injection shaping guide column (112), the glue injection shaping guide column (112) can be inserted into the central hole (121), and a gap between the glue injection shaping guide column and the central hole forms a glue tube shaping flow channel for extruding the glue material to form a circular tubular glue material (2).
2. The forming die for primary forming of the PVC heat shrinkable tube of claim 1, wherein: the length of the central pore passage (121) is the same as that of the glue injection shaping guide column (112).
3. The forming die for primary forming of the PVC heat shrinkable tube of claim 2, wherein: the radial clearance of the rubber tube forming flow passage is 0.5 mm.
4. The forming die for primary forming of the PVC heat shrinkable tube produced according to claim 3, wherein: and the inner mold (11) is provided with a gas flow channel (16), and the gas flow channel (16) extends from the outer wall of the front side part (1111) of the inner mold (11) to the center of the inner mold (11) along the radial direction and then extends to the rear end surface of the glue injection shaping guide column (112) along the axial direction of the inner mold (11).
5. The forming die for primary forming of the PVC heat shrinkable tube produced according to claim 4, wherein: a positioning ring part (13) is arranged between the front side part (1111) and the rear side part (1113) of the inner die (11), the front side part (1113) and the rear side part (1113) of the inner die (11) are fixedly sleeved in the outer die (12) in a suspension mode through the positioning ring part (13), and a sizing material runner (15) is arranged between the positioning ring part (13) and the outer wall of the inner die (11).
6. The forming die for primary forming of the PVC heat shrinkable tube of claim 5, wherein: the positioning ring part (13) is annular, the thickness of the positioning ring part along the radial direction is 10-20mm, the width of the positioning ring part along the axial direction is 15-25mm, and the radial gap of the sizing material runner (15) is 5-10 mm.
7. The forming die for primary forming of the PVC heat shrinkable tube of claim 6, wherein: at least three positioning blocks (14) are arranged between the inner side peripheral wall of the positioning ring part (13) and the outer wall of the inner die (11) at even intervals along the circumferential direction.
8. The forming die for primary forming of the PVC heat shrinkable tube of claim 7, wherein: one positioning block (14) of the three positioning blocks (14) is provided with a built-in channel which runs along the radial direction, the inner end of the built-in channel is communicated with the gas flow channel (16), and the outer end of the built-in channel is connected with an air inlet hole arranged on the positioning ring part (13).
CN202120328706.6U 2021-02-04 2021-02-04 Forming die who adopts is taken shape at first time to production PVC pyrocondensation pipe Active CN214687922U (en)

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CN202120328706.6U CN214687922U (en) 2021-02-04 2021-02-04 Forming die who adopts is taken shape at first time to production PVC pyrocondensation pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120328706.6U CN214687922U (en) 2021-02-04 2021-02-04 Forming die who adopts is taken shape at first time to production PVC pyrocondensation pipe

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CN214687922U true CN214687922U (en) 2021-11-12

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