CN214661245U - Quick calibration device of pottery piston rod aperture appearance - Google Patents
Quick calibration device of pottery piston rod aperture appearance Download PDFInfo
- Publication number
- CN214661245U CN214661245U CN202120579678.5U CN202120579678U CN214661245U CN 214661245 U CN214661245 U CN 214661245U CN 202120579678 U CN202120579678 U CN 202120579678U CN 214661245 U CN214661245 U CN 214661245U
- Authority
- CN
- China
- Prior art keywords
- piston rod
- signaling
- openness
- bracket
- calibration device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Actuator (AREA)
Abstract
The utility model discloses a rapid calibration device for a ceramic piston rod aperture instrument, which comprises a signaling plate bracket, wherein the signaling plate bracket is sleeved on the outer surface of a movable end of a piston rod of an oil cylinder; the surface of the signaling board bracket is connected with a sensing signaling board which is matched with the signaling device. The device solves the problem that the oil cylinder needs to be operated to a preset position when the piston rod openness instrument is reset, and is easily limited by field working conditions, and has the characteristics of simple structure, convenience and quickness in use, stability and reliability, only needing to complete the preparation measurement calculation in the early stage, and completing the accurate calibration of data by one key under the condition of meeting the calibration, saving the work of frequently measuring the extension length of the piston rod on site and calculating, and avoiding the operation risk that the piston rod needs to be completely retracted to the oil cylinder to reset the openness instrument.
Description
Technical Field
The utility model belongs to the technical field of the instrument is maintained, in particular to quick calibration device of ceramic piston rod aperture appearance.
Background
At present, hydraulic cylinders are generally adopted for opening and closing water conservancy and hydropower steel gates, most hydraulic cylinders are required to be corrosion-resistant and wear-resistant due to the fact that field operation conditions are considered, and are not easily affected by the external environment, therefore, more hydraulic cylinders are in a ceramic piston rod type, a CIMS or CPMS stroke detection device is adopted for corresponding opening degree detection, the openness instrument is required to perform grooving before ceramic is sprayed on a piston rod, and the openness instrument calculates and determines the displacement of the piston rod by detecting a tooth groove on the piston rod. The openness meter is tightly attached to the piston rod, so that the openness meter has the advantage of being obviously free from the influence or interference of the external environment. The defects are obvious, the requirement on the installation attaching degree of the piston rod is high, when the openness meter detects that an acquisition element is abnormal (such as vibration of the operation of a hydraulic cylinder, stain on the element and the like), the operation calculation is likely to lose codes, the stroke calculation of the openness meter generates large deviation under the condition of daily accumulation, the control of the openness of the gate is inaccurate, and when double-cylinder or multi-cylinder control is adopted, the gate is even inclined to operate, and the operation risk is high.
Aiming at the defects, the zero clearing operation treatment is carried out on the openness instrument regularly at present, so that the openness instrument is recovered to the initial ideal working condition. However, the periodic zero clearing operation requires that the oil cylinder is operated to a preset fixed position, and generally requires that the piston rod is completely retracted to the end. When the gate is in service operation, for example, under the water retaining condition, the zero clearing operation condition is not available, so that great troubles are caused to the normal and stable operation of the gate and the maintenance of the openness meter of the ceramic piston rod.
Disclosure of Invention
The utility model aims to solve the technical problem that a quick calibration device of pottery piston rod aperture appearance is provided, the device has solved the piston rod aperture appearance when carrying out the zero clearing operation, need move the hydro-cylinder to preset position and just can operate, receive the problem of on-the-spot operating mode restriction easily, and has a simple structure, it is convenient to use, and is stable and reliable, only need accomplish the measurement calculation of earlier stage, under the condition of satisfying the demarcation, a key can accomplish the accurate of data and mark, the work of the extension length and the calculation of on-the-spot frequent measurement piston rod has been saved, and avoided needing to withdraw the piston rod completely to the characteristics of the operational risk that the hydro-cylinder just can the zero clearing aperture appearance.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: a quick calibration device for a ceramic piston rod openness instrument comprises a signaling plate support, wherein the signaling plate support is sleeved on the outer surface of a movable end of an oil cylinder piston rod; the surface of the signaling board bracket is connected with a sensing signaling board which is matched with the signaling device.
Further, the inductive signaling plate is preferably flat and narrow to ensure the accuracy of position sensing.
Preferably, the signaling device comprises a switch bracket, and the switch bracket is sleeved on the outer surface of the end head of the oil cylinder fixing cylinder body.
Preferably, the outer surface of the switch bracket is connected with a proximity switch; the proximity switch is matched with the induction message sending board; the proximity switch magnetic induction surface is preferably narrow.
Preferably, the signaling plate support comprises an annular structure formed by connecting two arc-shaped plates through bolts; the switch bracket and the signaling board bracket have the same structure.
Preferably, the inductive signalling plate is perpendicular to the plane of the signalling plate support.
Preferably, the signal line of the proximity switch is electrically connected with the DI module of the logic program processing device.
Preferably, the logic program processing device is electrically connected with the control mechanism; the control mechanism comprises a local operation knob and an interactive terminal; the logic program processing device is arranged in a control cabinet for the operation of the field operation oil cylinder, and preferably selects an industrial control PLC.
Preferably, the interactive terminal is provided with a signal display allowing automatic calibration button and flag bit signaling; the interactive terminal is installed on a control cabinet for the action of the field operation oil cylinder, and preferably selects an industrial control touch screen.
Further, for single-cylinder, double-cylinder or multi-cylinder equipment, corresponding supports are respectively installed on each cylinder and each piston rod, and output code values of each openness instrument are respectively compensated through programming.
Furthermore, for the oil cylinder which cannot be opened by action, an induction signaling board bracket can be arranged on a civil building around the oil cylinder at the full-closed position of the equipment, and the other structures are not changed in installation and programming for calibration.
The utility model has the advantages that:
the automatic calibration openness instrument device can finish accurate calibration of data by one key under the condition that calibration is met only after preliminary preparation measurement calculation is finished, the work of frequently measuring the extension length of a piston rod on site and calculating is omitted, and the operation risk that the openness instrument can be reset only when the piston rod is completely retracted to an oil cylinder is avoided;
2, the setting mode of the openness instrument calibration device can adapt to oil cylinders with different operation requirements on site; the adaptability is strong, the cost is low, the large amount of the product can be conveniently put into use on the existing equipment, and the product has good use value;
3, the mounting position of each support of the opening instrument calibration device does not have specific requirements, theoretically any position can be adopted, the mounting difficulty is low, and the influence of mechanical external force is not easy to cause;
4, when the device is automatically calibrated, the instruction requirements of the local operation knob and the interactive terminal need to be met at the same time, and the problem caused by misoperation is effectively avoided.
Drawings
Fig. 1 is a schematic structural view of the device body of the present invention in specific use;
fig. 2 is a schematic top view of the switch bracket of the present invention;
fig. 3 is a schematic top view of the signaling board bracket of the present invention;
fig. 4 is a schematic front view of the message board bracket of the present invention;
FIG. 5 is a flow chart of the operation control of the present invention;
FIG. 6 is a flow chart of the program control of the present invention;
fig. 7 is a schematic diagram of an exemplary automatic calibration process of the present invention;
the reference numbers in the figures are: the device comprises an oil cylinder piston rod movable end 1, a signaling plate support 2, an oil cylinder fixed cylinder body end 3, a switch support 4, a proximity switch 5 and a sensing signaling plate 6.
Detailed Description
As shown in fig. 1 to 7, a fast calibration device for a ceramic piston rod openness instrument comprises a signaling plate bracket 2, wherein the signaling plate bracket 2 is sleeved on the outer surface of a movable end 1 of a piston rod of an oil cylinder; the surface of the signaling board bracket 2 is connected with a sensing signaling board 6 to match with the signaling device.
Further, the inductive signaling plate 6 is preferably flat and narrow to ensure accuracy in position sensing.
Preferably, the signaling device comprises a switch bracket 4, and the switch bracket 4 is sleeved on the outer surface of the end head 3 of the oil cylinder fixing cylinder body.
Preferably, the outer surface of the switch bracket 4 is connected with a proximity switch 5; the proximity switch 5 is matched with the induction signaling board 6; the magnetic induction surface of the proximity switch 5 is preferably narrow.
Preferably, the signaling plate support 2 comprises an annular structure formed by connecting two arc-shaped plates through bolts; the switch bracket 4 has the same structure as the signaling board bracket 2.
Preferably, the inductive signaling plate 6 is perpendicular to the plane of the signaling plate holder 2.
Preferably, the signal line of the proximity switch 5 is electrically connected to the DI module of the logic program processing device.
Preferably, the logic program processing device is electrically connected with the control mechanism; the control mechanism comprises a local operation knob and an interactive terminal; the logic program processing device is arranged in a control cabinet for the operation of the field operation oil cylinder, and preferably selects an industrial control PLC.
Preferably, the interactive terminal is provided with a signal display allowing automatic calibration button and flag bit signaling; the interactive terminal is installed on a control cabinet for the action of the field operation oil cylinder, and preferably selects an industrial control touch screen.
Further, for single-cylinder, double-cylinder or multi-cylinder equipment, corresponding supports are respectively installed on each cylinder and each piston rod, and output code values of each openness instrument are respectively compensated through programming.
Furthermore, for the oil cylinder which cannot be opened by action, the bracket 2 of the induction signaling board 6 can be arranged on a civil building around the oil cylinder at the full-closed position of the equipment, and the other structures are not changed in installation and programming for calibration.
The use method of the ceramic piston rod openness instrument rapid calibration device comprises the following steps:
s1, debugging at the reference standard position: the piston rod of the oil cylinder is retracted until the induction signal transmitting plate 6 stops acting when the proximity switch 5 transmits signals; measuring the accurate length A of the exposed piston rod at the moment, and comparing the accurate length A with the length B of the exposed piston rod when the piston rod is completely retracted into the oil cylinder in the manufacturing drawing to obtain the accurate standard stroke code value M1= C- (A-B) of the signaling position piston rod openness instrument; wherein C is a code value when the opening instrument is cleared when the piston rod is completely retracted into the cylinder under normal conditions; the M1 code value is used as the standard travel of the signaling position and is solidified into the logic program processing device; the step is executed for the first time, and can not be executed any more subsequently;
s2, when the stroke of the opening instrument is found to be out of order during the operation of the oil cylinder, automatically calibrating the opening instrument; after the oil cylinder runs for a period of time, when obvious difference between the stop position of the oil cylinder and the historical stop position is found, the stroke value of the oil cylinder opening instrument is inaccurate, and the opening instrument needs to be calibrated;
s3, starting an operation knob on the operation site, and switching the operation mode to a maintenance mode;
s4, operating the oil cylinder to move to the induction signaling board 6 to make the proximity switch 5 signal, and the marker position signaling signal display on the interactive terminal is lightened;
s5, pressing down the button allowing automatic calibration through the interactive terminal, obtaining the difference value between the standard trip code value M1 and the trip code value WD [1] of the current position as a compensation value BCZ [1] and storing the compensation value BCZ [1] into the logic program processing device;
and S6, adding the compensation value BCZ [1] and the current position stroke code value WD [1] by the logic program processing device, and then assigning the value to WD [1] again to finish the stroke calibration of the opening instrument.
Further, the difference value of the compensation value BCZ [1] in S5 is obtained by taking the difference value between the current stop position historical standard value of the oil cylinder and the current display travel value as the compensation value BCZ [1 ].
The above embodiments are merely preferred technical solutions of the present invention, and should not be considered as limitations of the present invention, and the features in the embodiments and the examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention shall be defined by the claims and the technical solutions described in the claims, including the technical features of the equivalent alternatives as the protection scope. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.
Claims (8)
1. The utility model provides a quick calibration device of pottery piston rod aperture appearance which characterized in that: the device comprises a signaling plate bracket (2), wherein the signaling plate bracket (2) is sleeved on the outer surface of a movable end socket (1) of a piston rod of the oil cylinder; the surface of the signaling board bracket (2) is connected with an induction signaling board (6) which is matched with the signaling device.
2. The ceramic piston rod openness instrument rapid calibration device according to claim 1, characterized in that: the signaling device comprises a switch bracket (4), and the switch bracket (4) is sleeved on the outer surface of the end head (3) of the oil cylinder fixing cylinder body.
3. The ceramic piston rod openness instrument rapid calibration device according to claim 2, characterized in that: the outer surface of the switch bracket (4) is connected with a proximity switch (5); the proximity switch (5) is matched with the induction signaling board (6).
4. The ceramic piston rod openness instrument rapid calibration device according to claim 1, characterized in that: the signaling plate bracket (2) comprises an annular structure formed by connecting two arc plates through bolts; the switch bracket (4) and the signaling board bracket (2) have the same structure.
5. The ceramic piston rod openness instrument rapid calibration device according to claim 1, characterized in that: the induction signaling board (6) is vertical to the plane of the signaling board bracket (2).
6. The ceramic piston rod openness instrument rapid calibration device according to claim 3, wherein: and the signal wire of the proximity switch (5) is electrically connected with a DI module of the logic program processing device.
7. The ceramic piston rod openness instrument rapid calibration device according to claim 6, wherein: the logic program processing device is electrically connected with the control mechanism; the control mechanism comprises a local operation knob and an interactive terminal.
8. The ceramic piston rod openness instrument rapid calibration device according to claim 7, wherein: the interactive terminal is provided with a signal display allowing automatic calibration button and flag bit signaling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120579678.5U CN214661245U (en) | 2021-03-22 | 2021-03-22 | Quick calibration device of pottery piston rod aperture appearance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120579678.5U CN214661245U (en) | 2021-03-22 | 2021-03-22 | Quick calibration device of pottery piston rod aperture appearance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214661245U true CN214661245U (en) | 2021-11-09 |
Family
ID=78454755
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120579678.5U Active CN214661245U (en) | 2021-03-22 | 2021-03-22 | Quick calibration device of pottery piston rod aperture appearance |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214661245U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112945164A (en) * | 2021-03-22 | 2021-06-11 | 中国长江电力股份有限公司 | Rapid calibration device for ceramic piston rod openness instrument and use method |
-
2021
- 2021-03-22 CN CN202120579678.5U patent/CN214661245U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112945164A (en) * | 2021-03-22 | 2021-06-11 | 中国长江电力股份有限公司 | Rapid calibration device for ceramic piston rod openness instrument and use method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6785515B1 (en) | Concrete structure full life performance smart sensing and deterioration early warning system and its method | |
| CN111638051B (en) | On-line monitoring and fault pre-judging method for state of disconnecting link | |
| CN214661245U (en) | Quick calibration device of pottery piston rod aperture appearance | |
| CN202177820U (en) | Remote monitoring system for river pumping station | |
| CN102627231B (en) | Amplitude limiting device and method | |
| CN102431090B (en) | Fiber grating precast beam prestress intelligent tensioning control system and implementation method thereof | |
| CN210638731U (en) | On-line automatic metering and calibrating instrument | |
| CN112945164B (en) | Rapid calibration device for ceramic piston rod openness instrument and use method | |
| CN111478217A (en) | One-key sequential control support system for transformer substation switch cabinet and application method thereof | |
| CN103134697B (en) | The method for diagnosing faults of concrete mixer vibration insulating system and system and concrete mixer | |
| CN103115785B (en) | Fault diagnosis method and system of vibration reduction system of concrete pump car and concrete pump car | |
| CN109186444A (en) | A kind of detection device and detection method of weighing scale platform limit distance | |
| CN201525391U (en) | System for observing digital readouts of notch width of indication rod in railway switch machine | |
| CN217210745U (en) | Boiler expansion displacement on-line monitoring system based on laser displacement sensor | |
| CN204188127U (en) | A kind of for the upper and lower symmetry survey instrument of connecting rod die joint | |
| CN104457690A (en) | Sensing rod for monitoring building settlement and monitoring method using the same | |
| CN114814996B (en) | Self-checking type rain gauge and fault judging method | |
| CN215979396U (en) | Tunnel construction two-lining trolley informatization monitoring system | |
| CN211477323U (en) | Monitoring device and system of turnout switch machine | |
| CN101628694A (en) | Novel moment limiter for crane | |
| CN113187517A (en) | Tunnel construction two-lining trolley informatization monitoring system | |
| CN104596471B (en) | A kind of plate strain meter of monitoring of structures deformation and the monitoring device of iced areas gate structure deformation | |
| CN216524461U (en) | Tyre vulcanizer force measuring device capable of visually displaying mold closing force | |
| CN220137576U (en) | Kiln auxiliary transmission control system for cement production line | |
| CN219776792U (en) | Auxiliary device for remote temperature and vibration measurement |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |