CN214654253U - Low-temperature normal-pressure double-effect high-salinity wastewater evaporation device - Google Patents
Low-temperature normal-pressure double-effect high-salinity wastewater evaporation device Download PDFInfo
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- CN214654253U CN214654253U CN202120635625.0U CN202120635625U CN214654253U CN 214654253 U CN214654253 U CN 214654253U CN 202120635625 U CN202120635625 U CN 202120635625U CN 214654253 U CN214654253 U CN 214654253U
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Abstract
The utility model discloses a low-temperature normal-pressure double-effect high-salinity wastewater evaporation device, which comprises a wastewater pool, a filter, a wastewater adding pump, a secondary evaporation device, a wastewater heating device, a hot wastewater adding pump, a primary evaporation device, a solid-liquid separator, a steam condensing device, a circulating fan and an absorption device; the waste liquid pond is connected with the filter, the filter is connected with the waste liquid adding pump, the waste liquid adding pump is connected with second grade evaporation plant, second grade evaporation plant is connected with absorbing device, absorbing device is connected with waste liquid heating device, second grade evaporation plant is connected with waste liquid heating device, waste liquid heating device adds the pump with hot waste liquid and is connected, hot waste liquid adding pump is connected with one-level evaporation plant, one-level evaporation plant is connected with second grade evaporation plant and solid-liquid separator, solid-liquid separator is connected with waste liquid heating device, steam condensing equipment is connected with circulating fan, circulating fan is connected with one-level evaporation plant. The device has the advantages of low-temperature evaporation, difficult scaling and blockage, convenient operation and low energy consumption.
Description
Technical Field
The utility model belongs to the technical field of high salt waste water treatment, concretely relates to high salt effluent plant of low temperature ordinary pressure economic benefits and social benefits evaporation.
Background
The high-salinity wastewater refers to wastewater with the total salt content of at least 1 percent, mainly comes from chemical plants, petroleum and natural gas processing and the like, and mostly contains Cl-、SO4 2-、Na+、Ca2+And the salt substances have the advantages that the ions have inhibition and toxic effects on microorganisms due to too high concentration, the environment is seriously polluted, and the treatment problem is increasingly paid attention by people.
Although the traditional biological technology has wide application in treating high-salinity wastewater, the high-salinity wastewater has the defects of changing osmotic pressure of microbial cells, inhibiting growth of the microbial cells, damaging metabolic function and degradation capability of the microbial cells and influencing biological treatment efficiency and biological system stability due to overhigh salinity. Physical and chemical methods also present many practical difficulties in the treatment of high salinity wastewater due to high cost and potential impact of secondary pollution. The multi-effect evaporator (MED) and the Mechanical Vapor Recompression (MVR) require higher temperature, have large heat exchange surface area and are easy to scale. Due to the fact that the operation temperature is too high, scaling and corrosion problems are obvious, regular cleaning is needed, and maintenance and operation costs are too high. In addition, MED and MVR cannot be used for processing temperature sensitive substances due to excessively high evaporation temperature. .
Disclosure of Invention
To the problem that the treatment effeciency that exists among the prior art among the processing high salt waste water process is low, poor stability and high temperature treatment process temperature are high, easy scale deposit, the energy consumption is high, the utility model provides a high salt waste water device of low temperature ordinary pressure economic benefits and social benefits evaporation, the high salt waste water in-process low temperature is not scale deposit, has and prevents to hinder dirt and block up, and energy-efficient characteristics realize the industrial utilization easily.
The utility model discloses a following technical scheme realizes:
a low-temperature normal-pressure double-effect high-salinity wastewater evaporation device comprises a wastewater pool, a filter, a wastewater adding pump, a secondary evaporation device, a wastewater heating device, a hot wastewater adding pump, a primary evaporation device, a solid-liquid separator, a steam condensing device, a circulating fan and an absorption device;
the output end of the waste liquid pool is connected with the input end of the filter, the output end of the filter is connected with the input end of the waste liquid adding pump, the output end of the waste liquid adding pump is connected with the input end of the second-stage evaporation device, the steam output end of the second-stage evaporation device is connected with the input end of the absorption device, the feed liquid output end of the absorption device is connected with the input end of the waste liquid heating device, the output end of the waste liquid heating device is connected with the input end of the hot waste liquid adding pump, the output end of the hot waste liquid adding pump is connected with the input end of the first-stage evaporation device, the steam output end of the first-stage evaporation device is connected with the steam input end of the second-stage evaporation device, the water outlet end of the first-stage evaporation device is connected with the input end of the solid-liquid separator, the waste liquid output end of the solid-liquid separator is connected with the input end of the waste liquid heating device, the steam output end of the steam condensing device is connected with the input end of the circulating fan, and the output end of the circulating fan is connected with the steam input end of the primary evaporating device.
Further, the lower end of the solid-liquid separator is provided with a solid output port A and a concentrated waste liquid output port B; the steam condensing device is provided with a liquid outlet C, and the secondary evaporation device is provided with a condensate outlet D.
Further, the waste liquid pool is provided with a liquid level meter; the waste liquid heating device is provided with a liquid level display meter and a temperature display meter; the first-stage evaporation device, the second-stage evaporation device and the steam condensation device are provided with a temperature display meter and a pressure display meter.
Furthermore, the waste liquid heating device is in an electric heating mode and is provided with a heat insulation layer.
Furthermore, the evaporation chambers of the primary evaporation device and the secondary evaporation device are internally provided with flaky or corrugated fillers; the absorption device is filled with an adsorbent.
Furthermore, a demister is arranged above the first-stage evaporation device and the second-stage evaporation device.
The utility model discloses in, low temperature ordinary pressure economic benefits and social benefits evaporate high salt effluent plant's application method, this low temperature ordinary pressure economic benefits and social benefits evaporates high salt effluent plant circulation operation specifically includes following step:
step 1: high-salinity wastewater in the waste liquid pool is filtered by a filter, then is added into a secondary evaporation device by a waste liquid adding pump, is heated by steam generated by the primary evaporation device, enters an evaporation chamber in the secondary evaporation device from top to bottom, high-salinity wastewater concentrated solution generated after heat exchange enters a waste liquid heating device, condensed steam entering the secondary evaporation device by the primary evaporation device is discharged through a condensate liquid outlet D, and generated steam and/or volatile organic compounds enter an absorption device;
step 2: the water vapor and/or volatile organic compounds evaporated by the secondary evaporation device and the primary evaporation device enter an absorption device to absorb volatile organic compounds or redundant acid/alkali, the generated liquid enters a waste liquid heating device, the gas is condensed by a vapor condensing device, condensate is collected by a lower port C of a condenser,
and step 3: heating the high-salinity wastewater in the waste liquid heating device to 50-80 ℃, adding the hot waste liquid into a primary evaporation device by using a hot waste liquid adding pump, feeding the evaporated concentrated solution into a solid-liquid separator, and feeding the generated steam into a secondary evaporation device;
and 4, step 4: the high-salinity wastewater concentrated in the solid-liquid separator is centrifugally separated, the separated solid is discharged from a solid output port A, the liquid enters a waste liquid heating device, and when few distilled products exist and the concentration of the evaporated liquid reaches a certain value, the liquid is discharged from a concentrated waste liquid output port B;
and 5: the circulating fan is respectively connected with the steam condensing device and the primary evaporating device to provide countercurrent air for the system so as to enable the gas and the liquid to be in countercurrent contact.
Further, the rate of the waste liquid feeding pump and the hot waste liquid feeding pump was 2.5L/h.
Further, the heated high-salinity wastewater or the high-salinity wastewater is sprayed from the tops of the primary evaporation device and the secondary evaporation device respectively.
Furthermore, in the secondary evaporation device, the vapor phase and the liquid phase are not directly contacted, the high-salinity wastewater passes through the tube pass, the steam from the primary evaporation device passes through the shell pass, and the directions of the vapor and the liquid phase are reverse.
The high-salinity wastewater is heated to 50-80 ℃, is pumped into an evaporation device through a circulating evaporation water pump, is sprayed from the top of an evaporation chamber, flows through a filler in the evaporation chamber to form a water film, is mixed with wet air, is evaporated to form water vapor, is fully contacted with wind sent from a fan in the other direction, is fully contacted with the wind after being carried away with the moisture by the wind after being fully contacted with the surface of the hot liquid drop, and flows through an absorption system to absorb partial volatile organic matters, and the steam flows into a condensation device to finish the evaporation and condensation of the wastewater; in the remaining evaporation liquid, as the evaporation proceeds, the salt concentration increases and crystals are formed, and finally the crystallized salt is separated by a solid-liquid separator. The method has the characteristics of low operation temperature, difficult scaling and system blockage, convenient operation, low energy consumption and the like, is different from the conventional common wastewater evaporation treatment process, and is an advanced method with low cost and low energy consumption and easy to realize industrialization.
Advantageous effects
(1) The utility model discloses high salt waste water device of low temperature ordinary pressure economic benefits and social benefits evaporation need not to boil high salt waste water, and operating temperature is low, and evaporating temperature is between 50-80 ℃, and the incrustation scale is difficult for producing, and the filler in the evaporating chamber, heat dispersion is high, and the resistance is little, can make the water droplet form the water film, can hang the membrane, can effectively cut the bubble again, improves the transfer efficiency and the utilization ratio of oxygen, can handle temperature sensitive high salt waste water, and water yield and water quality are stable, adopts two-stage evaporation mode, cyclic utilization heat source, the energy consumption reduces, and the scale is adjustable, can automatic operation control, convenient to use;
(2) the low-temperature normal-pressure double-effect high-salinity wastewater evaporation device has wide application range, and can be used for treating high-salinity wastewater in industries such as dye, coating, animal feeding, landfill leachate, petrochemical products, pharmacy, fine chemical engineering and the like;
(3) the utility model discloses high salt waste water device of low temperature ordinary pressure economic benefits and social benefits evaporation increases absorbing device and carries out isothermal chemical absorption (absorption acid/alkali), test pH valve to but the added absorbent filler or adsorbent, the volatile gas in the absorption waste liquid reduces the harm to the environment.
Drawings
FIG. 1 is a schematic view of a device for evaporating high-salinity wastewater at low temperature and normal pressure;
in the figure: 1, a waste liquid pool; 2, a filter; 3 adding a waste liquid into a pump; 4, a secondary evaporation device; 5 a waste liquid heating device; 6 adding hot waste liquid into a pump; 7, a first-stage evaporation device; 8 solid-liquid separator; 9 a steam condensing device; 10 circulating fan; 11 an absorption device; a solid output port of the solid-liquid separator; b, a concentrated waste liquid outlet of the solid-liquid separator; c, a liquid outlet of the evaporation and condensation device; d, a condensate liquid output port of the secondary evaporation device;
FIG. 2 is a TDS removal rate and CODcr removal rate result chart of the low-temperature normal-pressure double-effect high-salinity wastewater evaporation device for treating wastewater of different industries.
Detailed Description
The following describes in detail embodiments of the present invention with reference to the accompanying drawings. The present invention is only a detailed embodiment and a specific operation process based on the technical scheme of the present invention, and is not intended to limit the protection scope of the present invention. Any modification, improvement or the like which comes within the principle of the present invention should be included in the scope of protection.
Fig. 1 is a low-temperature normal-pressure double-effect high-salinity wastewater evaporation device in the utility model, which comprises a wastewater pool 1, a filter 2, a wastewater adding pump 3, a secondary evaporation device 4, a wastewater heating device 5, a hot wastewater adding pump 6, a primary evaporation device 7, a solid-liquid separator 8, a steam condensing device 9, a circulating fan 10 and an absorption device 11; the output end of the waste liquid pool 1 is connected with the input end of the filter 2, the output end of the filter 2 is connected with the input end of the waste liquid adding pump 3, the output end of the waste liquid adding pump 3 is connected with the input end of the second-stage evaporation device 4, the steam output end of the second-stage evaporation device 4 is connected with the input end of the absorption device 11, the feed liquid output end of the absorption device 11 is connected with the input end of the waste liquid heating device 5, the feed liquid output end of the second-stage evaporation device 4 is connected with the input end of the waste liquid heating device 5, the output end of the waste liquid heating device 5 is connected with the input end of the hot waste liquid adding pump 6, the output end of the hot waste liquid adding pump 6 is connected with the input end of the first-stage evaporation device 7, the steam output end of the first-stage evaporation device 7 is connected with the steam input end of the second-stage evaporation device 4, the water outlet end of the first-stage evaporation device 7 is connected with the input end of the solid-liquid separator 8, the waste liquid output end of the solid-liquid separator 8 is connected with the input end of the waste liquid heating device 5, the steam output end of the steam condensing device 9 is connected with the input end of a circulating fan 10, and the output end of the circulating fan 10 is connected with the steam input end of the primary evaporation device 7.
The solid-liquid separator 8 is provided with a solid output port A and a concentrated waste liquid output port B, the steam condensing device 9 is provided with a liquid output port C, the secondary evaporation device 4 is provided with a condensate output port D, the waste liquid pool 1 is provided with a liquid level meter, and the waste liquid heating device 5 is provided with a liquid level display meter and a temperature display meter; the primary evaporation device 7, the secondary evaporation device 4 and the steam condensation device 9 are provided with a temperature display meter and a pressure display meter.
The evaporation chambers of the primary evaporation device and the secondary evaporation device are filled with flaky or corrugated PVC fillers, the fillers have high heat dissipation performance and small resistance, water drops can form water films, and the fillers can not only form films, but also effectively cut bubbles and improve the transfer efficiency and the utilization rate of oxygen; the demister is arranged above the first-stage evaporation device and the second-stage evaporation device, and the demister separates small liquid droplets entrained in a gas phase by utilizing the principle that gas-liquid two-phase centrifugal force is different, so that liquid foam entrained in steam entering a condensation chamber is reduced.
The waste liquid heating device 5 adopts an electric heating mode, the heating mode is spiral tube type heating, and a heat insulation layer is additionally arranged outside the container, so that the heat loss is reduced; the absorption device 10 is filled with adsorbent active carbon which can absorb partial volatile organic compounds, and can perform isothermal chemical absorption (acid/alkali absorption) and test the pH value; the inside of the steam condensing device 9 adopts a stainless steel cooling coil mode, and tap water is introduced into a tube pass of the stainless steel cooling coil mode to serve as a refrigerant.
The solid-liquid separator 8 is used for separating precipitable solids in liquid according to a centrifugal separation principle, the concentrated high-salt wastewater enters the separation chamber in an accelerating cyclone mode, heavier particles are separated and deposited in the dirt collection chamber according to the centrifugal principle, the liquid with the separated solid particles moves in a spiral shape, and a vortex is formed and is discharged from the outlet. The structure of the body of the solid-liquid separator 8 is a carbon steel structure, and the inner surface of the body is coated with a high polymer material. The solid-liquid separator 8 is designed with three pipeline interfaces for discharging water and solid, and the interfaces adopt flange interfaces.
The circulating fan 10 provides countercurrent air for the system, so that the aim of gas-liquid countercurrent contact is fulfilled.
Example 1
The method for evaporating high-salinity wastewater by adopting the device in the figure 1 comprises the following steps:
step 1: after the high-salinity wastewater in the wastewater tank 1 is filtered by a filter 2, the high-salinity wastewater is added into a secondary evaporation device 4 by a wastewater adding pump 3, the high-salinity wastewater is heated by steam generated by a primary evaporation device 7, the surface area of the heated high-salinity wastewater is enlarged to form a water film after the heated high-salinity wastewater passes through a filler with high heat dissipation performance and small resistance, the high-salinity wastewater enters an evaporation chamber in the secondary evaporation device 4 from top to bottom after being sprayed, and is mixed with cold air from bottom to top to carry out simultaneous heat and mass transfer to form humid air (when the cold air and the high-salinity wastewater carry out heat exchange, the temperature rises, the saturated vapor pressure rises, the vapor content rises along with the rise of the temperature, and the moisture in the wastewater is taken away); high-salt wastewater concentrated solution generated after heat exchange enters the bottom of the evaporation chamber and is then pumped to a waste liquid heating device 5 by a screw rod for cyclic evaporation until saturated salt is separated out, condensed steam entering a secondary evaporation device 4 from a primary evaporation device 7 is discharged through a condensate outlet D, and generated steam and/or volatile organic compounds enter an absorption device 11 under the pushing action of a circulating fan 10;
step 2: water vapor and/or organic matters evaporated by a secondary evaporation device 4 and a primary evaporation device 7 enter an absorption device 11, are subjected to isothermal chemical absorption (acid/alkali absorption), are tested for pH value, flow through an activated carbon adsorption material, absorb volatile organic matters in feed liquid, generate liquid, enter a waste liquid heating device 5, condense gas by a vapor condensing device 9 (wet air containing a large amount of saturated steam water from bottom to top and condensed water from top to bottom are subjected to heat and mass transfer in the condensing device, the temperature is reduced, the saturated vapor pressure is rapidly reduced, the saturated water content in the air is rapidly reduced, so that the water vapor with the water content higher than the saturated water content in the air is rapidly changed into liquid), collect condensate at a lower port C of the condenser, detect the CODcr value therein, and send the condensate to a biochemical treatment device for treatment after meeting the requirements of biochemical treatment water; air in the steam condensing device is blown into the evaporating device again through the circulating fan to absorb water vapor;
and step 3: heating the high-salinity wastewater in the waste liquid heating device 5 to 50-80 ℃, adding the hot waste liquid into a primary evaporation device 7 through a hot waste liquid adding pump 6, gradually evaporating under the wind power attraction of a circulating fan 10, concentrating, carrying out solid-liquid separation on the concentrated high-salinity wastewater in a solid-liquid separator 8, and allowing steam generated by the primary evaporation device 7 to enter a secondary evaporation device;
and 4, step 4: the concentrated solution of the high-salinity wastewater evaporated by the primary evaporation device 7 enters a solid-liquid separator 8, the precipitated solid is discharged from a solid output port A, the liquid enters a waste liquid heating device 5, and when the evaporated material is few and the concentration of the evaporated liquid reaches a certain value, the high-salinity wastewater concentrated solution is discharged from a concentrated waste liquid output port B and is sent to qualified environmental protection departments for treatment;
and 5: the circulating fan 10 is respectively connected with the steam condensing device 9 and the primary evaporating device 7, and provides countercurrent air for the system to enable the gas and the liquid to be in countercurrent contact.
The high-salt wastewater is treated by adopting the device and the method, the methane wastewater containing sodium chloride, sodium sulfate and ammonium chloride and the N, N-dimethylacetamide wastewater are respectively selected and used, wherein 1 is the sodium chloride, sodium sulfate and ammonium chloride containing wastewater with TDS of 250000mg/L, CODcr of 55000 mg/L, 2 is sodium sulfate containing wastewater with TDS of 37000mg/L, CODcr of 9850 mg/L, 3 is 22908mg/L, CODcr of 3690 mg/L, 4 is 66100mg/L, CODcr of 4430 mg/L respectively contains sodium chloride, sodium sulfate and ammonium chloride, 5 is the methane wastewater with TDS of 464534mg/L, CODcr of 5810 mg/L respectively contains sodium chloride, sodium sulfate and ammonium chloride, the operation temperature is set to be 50-80 ℃, the water inflow is 2.5L/h, the circulating wind speed is 2m/s, the system runs stably for 180 minutes, the TDS and CODcr removal rate of the system is shown in figure 2, and the removal rate can be maintained to be more than 98 percent. The result shows that the system has good treatment effect and provides a research and application direction for reducing and discharging high-salinity wastewater and recycling crystallized salt.
Claims (6)
1. The low-temperature normal-pressure double-effect high-salinity wastewater evaporation device is characterized by comprising a wastewater tank (1), a filter (2), a wastewater adding pump (3), a secondary evaporation device (4), a wastewater heating device (5), a hot wastewater adding pump (6), a primary evaporation device (7), a solid-liquid separator (8), a steam condensing device (9), a circulating fan (10) and an absorption device (11);
the waste liquid pond (1) output be connected with filter (2) input, filter (2) output is connected with the input of waste liquid joining pump (3), the output of waste liquid joining pump (3) is connected with the input of second grade evaporation plant (4), the steam output of second grade evaporation plant (4) is connected with absorbing device (11) input, the feed liquid output of absorbing device (11) is connected with the input of waste liquid heating device (5), the feed liquid output of second grade evaporation plant (4) is connected with the input of waste liquid heating device (5), the output of waste liquid heating device (5) is connected with the input of hot waste liquid joining pump (6), the output of hot waste liquid joining pump (6) is connected with the input of one-level evaporation plant (7), the steam output of one-level evaporation plant (7) is connected with the steam input of second grade evaporation plant (4), the water outlet end of the primary evaporation device (7) is connected with the input end of the solid-liquid separator (8), the waste liquid output end of the solid-liquid separator (8) is connected with the input end of the waste liquid heating device (5), the steam output end of the steam condensing device (9) is connected with the input end of the circulating fan (10), and the output end of the circulating fan (10) is connected with the steam input end of the primary evaporation device (7).
2. The low-temperature normal-pressure double-effect high-salinity wastewater evaporation device according to claim 1, wherein the lower end of the solid-liquid separator (8) is provided with a solid output port A and a concentrated waste liquid output port B; the steam condensing device (9) is provided with a liquid outlet C, and the secondary evaporation device (4) is provided with a condensate outlet D.
3. The low-temperature normal-pressure double-effect high-salinity wastewater evaporation device according to claim 1, characterized in that the wastewater tank (1) is provided with a liquid level meter; the waste liquid heating device (5) is provided with a liquid level display meter and a temperature display meter; the primary evaporation device (7), the secondary evaporation device (4) and the steam condensation device (9) are provided with a temperature display meter and a pressure display meter.
4. The low-temperature normal-pressure double-effect high-salinity wastewater evaporation device according to claim 1, wherein the waste liquid heating device (5) is in an electric heating mode and is provided with an insulating layer.
5. The low-temperature normal-pressure double-effect high-salinity wastewater evaporation device according to claim 1, characterized in that the evaporation chambers of the primary evaporation device (7) and the secondary evaporation device (4) are filled with flaky or corrugated packing; the absorption device (11) is filled with an adsorbent.
6. The device for double-effect evaporation of high-salinity wastewater at low temperature and normal pressure according to claim 1, characterized in that a demister is arranged above the primary evaporation device (7) and the secondary evaporation device (4).
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| CN112919718A (en) * | 2021-03-29 | 2021-06-08 | 山东建筑大学 | Low-temperature normal-pressure double-effect high-salinity wastewater evaporation device and treatment method |
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