CN214653260U - Electric capstan with state monitoring function - Google Patents
Electric capstan with state monitoring function Download PDFInfo
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- CN214653260U CN214653260U CN202120285575.8U CN202120285575U CN214653260U CN 214653260 U CN214653260 U CN 214653260U CN 202120285575 U CN202120285575 U CN 202120285575U CN 214653260 U CN214653260 U CN 214653260U
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- control switch
- central controller
- capstan
- capstan winch
- collector
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Abstract
The utility model discloses a take state monitoring's electric capstan, including power, capstan winch body, control switch and well accuse ware, power, capstan winch body, control switch all link to each other with the well accuse ware, be equipped with current collector and voltage collector in the well accuse ware, well accuse ware still even has the temperature collector of setting on the capstan winch body. The utility model has the advantages that: accuse ware in setting, well accuse ware utilizes current collector, voltage collector and temperature collector to collect the running state of capstan winch body, and when taking place unusually, automatic cutout capstan winch power protects, all can adopt this scheme, plug-and-play to any new and old capstan winch.
Description
Technical Field
The utility model relates to a take state monitoring's electric capstan.
Background
The traditional electric winch only has the functions of rope winding and rope unwinding, and does not have the functions of collecting, analyzing and processing the operation data of the winch. The device also does not have any performance parameters for detecting the operation conditions such as winch pulling force, motor temperature, external applied voltage and the like, and does not have control functions except rope winding and rope unwinding.
When the electric winch works, the working condition of the winch is subjectively observed by an operator to operate; when a fault condition is met, manual autonomous shutdown is needed. In the operation, sometimes the operator can not find out abnormal conditions in time, for example, the load resistance becomes large suddenly when the operator passes the bank, or the temperature of the motor is abnormally high when the winch motor is used for a long time, and at this time, the risk of breaking the steel wire rope and burning the motor exists.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a take state monitoring's electric capstan, can effectively solve the problem that current electric capstan meets the trouble and needs the manual work to shut down.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme: take state monitoring's electric capstan, including power, capstan winch body, control switch and central controller, power, capstan winch body, control switch all link to each other with the central controller, be equipped with current collector and voltage collector in the central controller, the central controller still even has the temperature collector who sets up on the capstan winch body.
Preferably, the control switch is connected with the central controller in a wired or wireless mode for communication, and different communication modes can be selected according to actual conditions for flexible switching.
Preferably, the control switch is connected with the central controller in a wired and wireless mode for communication, the front side of the control switch is provided with a wired control panel which is communicated with the central controller through a wire harness, the back side of the control switch is also provided with a wireless control panel, the wireless control panel is communicated with the central controller in a wireless communication mode, the control switch in the wired and wireless modes is combined into a whole, and a user is not required to carry the two switches to a site for control.
Preferably, be equipped with two independent cavities in the control switch and be fixed with wired control panel and wireless control panel respectively, two kinds of control panels are independent separately, do not influence each other, can also utilize another control panel to control after a control panel damages.
Preferably, the control switch is provided with a storage module and a display module which are connected with the central controller, the storage module can be used for storing related data of the winch body in advance on the control switch, comparison is convenient, and the display module is used for displaying the current running state or fault indication.
Preferably, the central controller is further connected with a storage module and a display module, the storage module in the central controller can only record the related data of the current winch body, and the winch can be directly used after a new control switch is connected.
Compared with the prior art, the utility model has the advantages that: through control switch, the running state of control capstan winch body that can be convenient to accuse ware in setting up, well accuse ware utilizes current collector, voltage collector and temperature collector to collect the running state of capstan winch body, when taking place unusually, automatic cutout capstan winch power protects, all can adopt this scheme to any new and old capstan winch, plug-and-play.
Drawings
FIG. 1 is a schematic view of the connection structure of the electric capstan with condition monitoring of the present invention;
fig. 2 is a block diagram of the electric capstan with status monitoring according to the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Referring to fig. 1, fig. 2 for the utility model discloses take state monitoring's electric capstan's embodiment, take state monitoring's electric capstan, including power 1, capstan winch body 2, control switch 3 and well accuse ware 4, power 1, capstan winch body 2, control switch 3 all link to each other with well accuse ware 4, be equipped with electric current collector 5 and voltage collector 6 in well accuse ware 4, well accuse ware 4 still even has temperature collector 7 of setting on capstan winch body 2, and electric current collector 5 detects with adopting hall element, the non-invasive temperature measurement that temperature collector 7 generally adopted, and platinum resistance formula's temperature measurement component is installed in the control wire connection of motor terminal one end, judges through the collection to ambient temperature's detection and operating duration, carries out temperature compensation, converts into the inside temperature of motor.
The control switch 3 can be communicated with the central controller 4 in a wired or wireless way to control the operation state of the winch body 2, and preferably, one control switch 3 has two wired and wireless control ways, specifically, a wired control panel can be arranged on the front surface of the control switch 3 and is communicated with the central controller 4 through a wire harness, the back of the control switch 3 is provided with a wireless control panel which communicates with the central controller 4 in a wireless communication way, in addition, in order to prevent the wired control board and the wireless control board from interfering with each other, two independent cavities are arranged in the control switch 3 for respectively fixing the wired control board and the wireless control board, therefore, when one control board has a problem, the other control board can be switched to continue to control the operation of the winch body 2, and the wired control or the wireless control can be preferably used according to the actual situation on site.
The control switch 3 can be further provided with a storage module 8 and a display module 9, the storage module 8 on the control switch 3 can store related data of a winch body 2 of a certain type, so that the control switch 3 can be directly used for controlling the winch body 2 of the same type, and when the central controller 4 detects that the winch body 2 breaks down, the central controller can directly prompt on the control switch 3, and the prompt can be in the form of sound alarm or light flashing.
Of course, the storage module 8 and the display module 9 can be connected to the central controller 4, and at this time, the storage module 8 only stores the data related to the winch body 2 being connected, so that any one of the control switches 3 can be directly operated when the central controller 4 is connected.
The control method of the electric winch with the state monitoring function is adopted, a control button on a control switch 3 sends an instruction to a central controller 4, the central controller 4 controls the winch body 2 to take in or take out a rope according to the sent instruction, current data of the winch body 2 is collected through a current collector 5 in the rope taking-in and taking-out process, whether overload occurs or not is judged after the current data is compared with a threshold value, an alarm is sent out and the winch is stopped if the overload occurs, meanwhile, the voltage value and the temperature of the winch body 2 can be detected, the heating condition of the winch body 2 is collected through a temperature collector 7, the central controller 4 sends an alarm and stops when the temperature is too high, the voltage value of the winch body 2 is collected through a voltage collector 6 and is compared with the threshold value, and the central controller 4 sends an alarm and stops when the voltage is too low. When the temperature sensor is used, since the temperature sensor is not directly mounted inside the winch body 2, it is necessary to convert the internal temperature t of the motor to t1+ Δ t, where: t1 is the temperature of the exposed terminal of the motor; and delta t is the temperature difference value between the inner cavity of the motor and the exposed binding post, the general empirical value is 10-30 ℃, the environmental temperature is detected in real time, namely when the winch does not work, the average temperature of the day is calculated and stored, and when the winch works, the value of delta t can be adjusted according to the average temperature of the day.
In addition, other sensors can be connected with the central controller 4, for example, an anti-collision sensor can enable the winch body 2 to have an anti-collision function, and a recognizer can be added for recognizing whether the steel wire rope is completely collected or not and preventing the load from being too close to the traction winch or even colliding.
Through the corresponding control button of control switch 3, can realize electric capstan's work or shutdown operation, can also be convenient know the running state of current control capstan body 2, well accuse ware 4 utilizes current collector 5, the running state of capstan body 2 is collected to voltage collector 6 and temperature collector 7, when taking place unusually, automatic cutout capstan winch power 1, protect, and can be according to trouble suggestion user on the display module, for example, overload instruction, under-voltage instruction and excess temperature instruction, this scheme can all be adopted to any new and old capstan winch, plug-and-play, cooperate with electromagnetic clutch type electric capstan through well accuse ware 4, can also through control switch direct control electric capstan separation and reunion.
The above description is only for the specific embodiment of the present invention, but the technical features of the present invention are not limited thereto, and any person skilled in the art can make changes or modifications within the scope of the present invention.
Claims (6)
1. Take state monitoring's electric capstan, including power (1) and capstan winch body (2), its characterized in that: still include control switch (3) and central controller (4), power (1), capstan winch body (2), control switch (3) all link to each other with central controller (4), be equipped with current collector (5) and voltage collector (6) in central controller (4), well controller (4) still link to each other temperature collector (7) of setting on capstan winch body (2).
2. The electric capstan with condition monitoring of claim 1, wherein: the control switch (3) is connected with the central controller (4) in a wired or wireless mode for communication.
3. The electric capstan with condition monitoring of claim 1, wherein: the control switch (3) is connected with the central controller (4) in a wired and wireless mode for communication, a wired control panel is arranged on the front side of the control switch (3) and is communicated with the central controller (4) through a wire harness, a wireless control panel is further arranged on the back side of the control switch (3), and the wireless control panel is communicated with the central controller (4) in a wireless communication mode.
4. The electric capstan with status monitoring of claim 3, wherein: two independent cavities are arranged in the control switch (3) and are respectively fixed with a wired control board and a wireless control board.
5. The electric capstan with condition monitoring of claim 1, wherein: and the control switch (3) is provided with a storage module (8) and a display module (9) which are connected with the central controller (4).
6. The electric capstan with condition monitoring of claim 1, wherein: the central controller (4) is also connected with a storage module (8) and a display module (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120285575.8U CN214653260U (en) | 2021-02-01 | 2021-02-01 | Electric capstan with state monitoring function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120285575.8U CN214653260U (en) | 2021-02-01 | 2021-02-01 | Electric capstan with state monitoring function |
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| CN214653260U true CN214653260U (en) | 2021-11-09 |
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| CN202120285575.8U Active CN214653260U (en) | 2021-02-01 | 2021-02-01 | Electric capstan with state monitoring function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112811338A (en) * | 2021-02-01 | 2021-05-18 | 浙江诺和机电股份有限公司 | Electric winch with state monitoring function and control method |
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2021
- 2021-02-01 CN CN202120285575.8U patent/CN214653260U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112811338A (en) * | 2021-02-01 | 2021-05-18 | 浙江诺和机电股份有限公司 | Electric winch with state monitoring function and control method |
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