CN214653079U

CN214653079U - Ceramic roller batch charging and discharging device

Info

Publication number: CN214653079U
Application number: CN202023300574.0U
Authority: CN
Inventors: 温永峰; 温迪凯; 薛永强; 杨成娃
Original assignee: Hejin Xinzhongda Fine Ceramics Co ltd
Current assignee: Hejin Xinzhongda Fine Ceramics Co ltd
Priority date: 2020-12-31
Filing date: 2020-12-31
Publication date: 2021-11-09
Anticipated expiration: 2030-12-31

Abstract

The utility model discloses a batch loading and unloading device for ceramic roller rods, which belongs to the technical field of roller rod manufacturing and processing; the technical problem to be solved is as follows: the ceramic roller batch charging and discharging device is simple in structure, safe, rapid and high in working efficiency; the technical scheme is as follows: the two side beam rails are respectively fixed on the upper portions of two opposite side walls in a workshop, the two cross beam rails are arranged in parallel, two ends of each cross beam rail are respectively installed on the tracks of the two side beam rails through first roller seats, each first roller seat is provided with a side-walking motor, four corners of a hanging beam frame are respectively installed on the tracks of the two cross beam rails through second roller seats, the left side and the right side of the bottom of the hanging beam frame are respectively provided with the side-walking motors, two ends of a winding shaft are respectively installed in the middle of the left side beam and the right side beam of the hanging beam frame through bearing seats, one end of the winding shaft is fixedly connected with an output shaft of the hanging motor, the hanging beam frame is provided with four hanging hooks through four hanging ropes bypassing the pulley block, and clamping frames are hung on the four hanging hooks.

Description

Ceramic roller batch charging and discharging device

Technical Field

The utility model discloses pottery roller stick is unloading device that loads in batches belongs to the technical field that the roller stick was made and is processed.

Background

Roller kilns are continuous firing kilns, tunnel kilns with rotating rollers as green body carriers. Ceramic products are placed on a plurality of closely spaced horizontal refractory rollers and are transferred from the head to the tail of the kiln by rotation of the rollers, known as roller kilns. The ceramic roller needs to be fired and formed, when the ceramic roller is fired, the roller body needs to be hung in a kiln, and the roller body is cooled and taken out for standby after being fired. The existing loading and unloading are that a plurality of roller clamping plates which are arranged in parallel and fixed at two ends through clamping strips are fixed on a kiln top, then a roller is manually installed on one roller, then a kiln cover is covered for firing, the kiln cover is opened after firing is completed, and the roller can be taken out after being dried for 3-4 days, so that scalding is avoided, and a worker has certain potential safety hazards due to the fact that the operation is required on the kiln top.

SUMMERY OF THE UTILITY MODEL

The utility model overcomes the deficiencies in the prior art, the technical problem who solves is: the ceramic roller batch charging and discharging device is simple in structure, safe, fast and high in working efficiency.

In order to solve the technical problem, the utility model discloses a technical scheme be: the ceramic roller batch loading and unloading device comprises a side beam rail, a cross beam rail, a hanging beam frame, a first roller seat, a side walking motor, a second roller seat, a side walking motor, a winding shaft, a hoisting motor, a lifting hook, a lifting rope and a clamping frame; two side beam rails provided with tracks are respectively fixed on the upper parts of two opposite side walls of a workshop, two crossbeam rails provided with tracks on the top surfaces are arranged in parallel, two ends of each crossbeam rail are respectively installed on the tracks of the two side beam rails through first roller seats, each first roller seat is provided with a side walking motor for controlling the rotation of an internal roller thereof, a hanging beam frame is of a rectangular frame structure, four corners of the hanging beam frame are respectively installed on the tracks of the two crossbeam rails through second roller seats, the left side and the right side of the bottom of the hanging beam frame are respectively provided with a side walking motor, the side walking motor on the left side of the hanging beam frame is connected with one second roller seat on the left side crossbeam rail and controls the rotation of the internal roller thereof, the side walking motor on the right side of the hanging beam frame is connected with one second roller seat on the right side crossbeam rail and controls the rotation of the internal roller thereof, two ends of a winding shaft are respectively installed in the middles of the left side beam and the right side beam rails of the hanging beam frame through bearing seats, the one end of spool and fix the motor output shaft fixed connection that lifts by crane on the hanging beam frame, two fixed pulleys are all installed to the roof beam inboard around the hanging beam frame, and all are equipped with the thread fixing groove with fixed pulley matched with in the roof beam outside around the hanging beam frame, install four lifting hooks through four lifting ropes on the hanging beam frame, the structure of lifting hook is equipped with the movable pulley for couple and upper portion for the lower part, the one end of lifting rope is fixed in corresponding thread fixing groove, twines and fixes on the spool after the movable pulley of corresponding lifting hook and corresponding fixed pulley are walked around to the other end of lifting rope, and the hoist and mount have the card frame on four lifting hooks.

The card frame includes two parallel and the relative "Contraband" type draw-in groove roof beams that set up of notch, and the both ends of two draw-in groove roof beams are all through two parallel arrangement's connecting rod fixed connection from top to bottom, and every draw-in groove roof beam all is equipped with two hook groove framves that are used for connecting the lifting hook.

The upper surface of the clamping groove beam is fixedly provided with a counterweight plate, one end of the counterweight plate is fixed on the clamping groove beam, and the other end of the counterweight plate faces the center of the clamping frame.

The connecting rod is fixedly provided with a handle bar.

The upper part of the lifting hook is provided with two movable pulleys which are fixed in parallel, one end of the lifting rope is fixed in the corresponding wire fixing groove, and the other end of the lifting rope is wound and fixed on the winding shaft after sequentially passing around one of the movable pulleys of the lifting hook, the fixed pulley and the other movable pulley of the lifting hook.

The side-walking motor, the transverse-walking motor and the hoisting motor are variable-frequency speed-regulating motors.

The side-walking motor, the transverse-walking motor and the hoisting motor are micro-speed motors.

Compared with the prior art, the utility model following beneficial effect has: the ceramic roller hanging device has the advantages that the ceramic roller hanging device is matched with a plurality of rails, the ceramic roller hanging device travels in a workshop, the clamping frame is adjusted by the lifting hook, two ends of the partition plate strip hung with the ceramic roller are clamped in the clamping beam, batch mechanical movement of the ceramic roller is realized, the roller rods are transferred to a kiln furnace in batches after being hung, manual operation on the kiln furnace is not needed, the roller rods can be hung out and aired in batches after being fired, continuous use of the kiln furnace is not influenced, production efficiency is improved by more than 20%, working is safe and reliable, and labor intensity and cost are reduced; because the roller bar blank is extremely fragile, all motors use variable frequency speed control motors and micro-speed motors, the roller bar blank can be prevented from being scrapped due to production accidents caused by inertia swing in the transfer process, and the movement of each part can be accurately moved and positioned.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings;

fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic cross-sectional structure diagram of the present invention;

FIG. 3 is a schematic view of a winding structure of the lifting rope of the present invention;

FIG. 4 is a schematic view of another winding structure of the lifting rope of the present invention;

FIG. 5 is a schematic structural view of the middle clip frame of the present invention;

FIG. 6 is a schematic view of a prior art roller bar clamp structure installed on the top of a kiln during firing of the roller bar;

in the figure: the device comprises a side beam rail 1, a cross beam rail 2, a hanging beam frame 3, a first roller seat 4, a side-walking motor 5, a second roller seat 6, a cross-walking motor 7, a winding shaft 8, a hoisting motor 9, a fixed pulley 10, a fixed line groove 11, a lifting hook 12, a lifting rope 13, a clamping frame 14, a clamping groove beam 15, a connecting rod 16, a hooking groove frame 17, a handle bar 18, a balance weight plate 19, a roller clamping plate 20, a clamping bar 21 and a roller rod 22.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention; based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1-5, the ceramic roller batch charging and discharging device of the present invention comprises a side beam rail 1, a cross beam rail 2, a hanging beam frame 3, a first roller seat 4, a side walking motor 5, a second roller seat 6, a side walking motor 7, a winding shaft 8, a lifting motor 9, a lifting hook 12, a lifting rope 13 and a clamping frame 14; two side beam rails 1 provided with tracks are respectively fixed on the upper parts of two opposite side walls of a workshop, two crossbeam rails 2 provided with tracks on the top surfaces are arranged in parallel, two ends of each crossbeam rail 2 are respectively installed on the tracks of the two side beam rails 1 through first roller seats 4, each first roller seat 4 is provided with a side walking motor 5 for controlling the rotation of the inner roller thereof, a hanging beam frame 3 is in a rectangular frame structure, four corners of the hanging beam frame are respectively installed on the tracks of the two crossbeam rails 2 through second roller seats 6, the left side and the right side of the bottom of the hanging beam frame 3 are respectively provided with a cross walking motor 7, the cross walking motor 7 on the left side of the hanging beam frame 3 is connected with one second roller seat 6 on the left crossbeam rail and controls the rotation of the inner roller thereof, the cross walking motor 7 on the right side of the hanging beam frame 3 is connected with one second roller seat 6 on the right crossbeam rail and controls the rotation of the inner roller thereof, the two ends of a winding shaft 8 are respectively installed in the middle of the left side beam and the right side beam of the hanging beam frame 3 through bearing seats, one end of the winding shaft 8 is fixedly connected with an output shaft of a lifting motor 9 fixed on the hanging beam frame 3, two fixed pulleys 10 are installed on the inner sides of the front beam and the rear beam of the hanging beam frame 3, wire fixing grooves 11 matched with the fixed pulleys 10 are formed in the outer sides of the front beam and the rear beam of the hanging beam frame 3, four lifting hooks 12 are installed on the hanging beam frame 3 through four lifting ropes 13, the lifting hooks 12 are structurally characterized in that the lower portions of the lifting hooks are hooks, movable pulleys are arranged on the upper portions of the lifting hooks, one ends of the lifting ropes 13 are fixed in corresponding wire fixing grooves 11, the other ends of the lifting ropes 13 wind around the movable pulleys of the corresponding lifting hooks 12 and the corresponding fixed pulleys 10 and then are wound and fixed on the winding shaft 8, and clamping frames 14 are hung on the four lifting hooks 12.

The clamping frame 14 comprises two 'Contraband' type clamping groove beams 15 which are parallel and have opposite notches, two ends of the two clamping groove beams 15 are fixedly connected through two connecting rods 16 which are arranged in an up-down parallel mode, and each clamping groove beam 15 is provided with two hook groove frames 17 used for being connected with the lifting hook 12.

As shown in fig. 6, a roller clamping plate 20 for hoisting roller bars is installed on the top of a kiln in the prior art, the plurality of roller clamping plates 20 are fixed in position by clamping strips 21 to form an evenly-arranged sandwich structure, a through hole is formed in the upper part of a roller rod 22, a roller penetrates through the roller rod 22, two ends of the roller rod are lapped on two adjacent roller clamping plates 20, and the roller rod 22 can be hoisted in the kiln to be fired.

The utility model discloses a use method: clamping two ends of all roller clamping plates 20 for hoisting roller rods 22 in clamping grooves of two clamping groove beams 15 of a clamping frame 14, hoisting the roller rods 22 to be fired in the roller clamping plates 20, commanding a hoisting motor 9 to start to drive a winding shaft 8 to rotate, pull back a hoisting rope 13 to move a lifting hook 12 upwards so as to hoist the clamping frame 14 with a large number of roller rods upwards, then controlling four side walking motors 5 to start to drive two cross beam rails 2 to longitudinally move on the side beam rails 1, controlling two cross walking motors 7 to start to drive a hoisting beam frame 3 to transversely move on the two cross beam rails 2 until the clamping frame is transferred to the position right above a kiln, then controlling the hoisting motor 9 to reversely rotate to put down the lifting hook 8 so as to enable the clamping frame 14 to downwards move until the roller rods 22 are completely placed in the kiln, splitting the clamping frame 14 and the roller clamping plates 20, clamping the roller clamping plates 20 at the upper ends of the kiln, covering the kiln, firing, opening the kiln cover after firing, and clamping all the roller clamping plates 20 in the clamping frame 14 again, hoisting the clamping frame 14, controlling the motors to start in the same way, moving the clamping frame 14 with the roller rods to the open position, cooling and disassembling.

Because manual operation is replaced by more convenient mechanical operation, on one hand, the labor intensity and the operation difficulty of workers are reduced, and the machine can operate at high temperature, so that the roller can be directly hung to an open place to be cooled after being fired, and does not need to be cooled in a kiln, the processing time is shortened, the production efficiency is greatly improved, the operation safety of the workers is also improved, the roller can be directly used for next firing under the condition of residual temperature in the kiln, and the resource waste is reduced.

Preferably, a weight plate 19 is fixedly installed on the slot beam 15, one end of the weight plate 19 is fixed on the slot beam 15, and the other end faces the center of the card frame 14. The weight plate 19 can play a balance role in the operation of the slot beam 15, and production and safety accidents caused by the fact that the roller rod falls off due to the fact that the lower portion of the slot beam 15 deviates outwards due to the weight of a large number of roller rods in clamping are avoided.

Preferably, the handle rail 18 is fixedly arranged on the connecting rod 16, and when the clamping frame 14 is connected with the roller clamping plate 20 in operation, the clamping frame 14 can be moved by directly holding the handle rail 18 with a hand, so that the operation is easier and more convenient.

Fig. 3 is a schematic view showing a winding structure of the lifting rope 13, and preferably, two movable pulleys fixed in parallel are provided at an upper portion of the lifting hook 12, and fig. 4 is another schematic view showing a winding structure of the lifting rope 13, wherein one end of the lifting rope 13 is fixed in the corresponding fixed wire slot 11, and the other end of the lifting rope 13 is wound around one of the movable pulleys of the lifting hook 12, the fixed pulley 10, and the other movable pulley of the lifting hook 12 in sequence and then fixed on the winding shaft 8, and the winding structure can extend a lifting forming path of the lifting hook 12.

The side walking motor 5, the transverse walking motor 7 and the hoisting motor 9 are variable-frequency speed-regulating motors.

The side walking motor 5, the transverse walking motor 7 and the hoisting motor 9 are micro-speed motors.

The variable-frequency speed regulating motor and the micro-speed motor are adopted, so that the roller rod blank can be prevented from being scrapped due to production accidents caused by inertia swing in the transfer process, and the movement of each part can be realized to achieve accurate movement and position falling.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims

1. Ceramic roller is unloading device that loads in batches, its characterized in that: the device comprises a side beam rail (1), a cross beam rail (2), a hanging beam frame (3), a first roller seat (4), a side walking motor (5), a second roller seat (6), a transverse walking motor (7), a winding shaft (8), a hoisting motor (9), a lifting hook (12), a lifting rope (13) and a clamping frame (14); two side beam rails (1) with tracks are respectively fixed on the upper parts of two opposite side walls of a workshop, two cross beam rails (2) with tracks on the top surfaces are arranged in parallel, two ends of each cross beam rail (2) are respectively installed on the tracks of the two side beam rails (1) through first roller seats (4), each first roller seat (4) is provided with a side walking motor (5) for controlling the rotation of the inner roller of each cross beam rail (2), a hanging beam frame (3) is of a rectangular frame structure, four corners of each hanging beam frame are respectively installed on the tracks of the two cross beam rails (2) through second roller seats (6), the left side walking motor (7) of the hanging beam frame (3) is connected with one second roller seat (6) on the left side cross beam rail and controls the rotation of the inner roller of each hanging beam frame, the right side walking motor (7) of the hanging beam frame (3) is connected with one second roller seat (6) on the right side cross beam rail and controls the rolling roller seat (6) on the right side cross beam rail to roll The wheel rotates, two ends of a winding shaft (8) are respectively arranged in the middle of the left side beam and the right side beam of the hanging beam frame (3) through bearing seats, one end of the winding shaft (8) is fixedly connected with an output shaft of a hoisting motor (9) fixed on the hanging beam frame (3), two fixed pulleys (10) are respectively arranged on the inner sides of the front beam and the rear beam of the hanging beam frame (3), and the outer sides of the front beam and the rear beam of the hanging beam frame (3) are respectively provided with a wire fixing groove (11) matched with the fixed pulley (10), the hanging beam frame (3) is provided with four lifting hooks (12) through four lifting ropes (13), the structure of lifting hook (12) is that the lower part is equipped with the movable pulley for couple and upper portion, the one end of lifting rope (13) is fixed in corresponding solid wire casing (11), and the other end of lifting rope (13) is twined and is fixed on spool (8) around the movable pulley of corresponding lifting hook (12) and corresponding fixed pulley (10) after, and four lifting hooks (12) are gone up the hoist and mount and are had card frame (14).

2. The ceramic roller batch charging and discharging device according to claim 1, wherein: the clamping frame (14) comprises two Contraband-shaped clamping groove beams (15) which are parallel and have opposite notches, two ends of the two clamping groove beams (15) are fixedly connected through two connecting rods (16) which are arranged in an up-down parallel mode, and each clamping groove beam (15) is provided with two hook groove frames (17) used for being connected with the lifting hook (12).

3. The ceramic roller batch charging and discharging device according to claim 2, wherein: the upper surface of the slot clamping beam (15) is fixedly provided with a counterweight plate (19), one end of the counterweight plate (19) is fixed on the slot clamping beam (15) and the other end faces the center of the clamping frame (14).

4. The ceramic roller batch charging and discharging device according to claim 3, wherein: a handle bar (18) is fixedly arranged on the connecting rod (16).

5. The ceramic roller batch charging and discharging device according to claim 1, wherein: lifting hook (12) upper portion is equipped with two fixed movable pulleys that parallel, the one end of lifting rope (13) is fixed in corresponding solid wire casing (11), and the other end of lifting rope (13) is walked around behind one of them movable pulley of lifting hook (12), fixed pulley (10), lifting hook (12) another movable pulley in proper order and is twined and fix on spool (8).

6. The ceramic roller batch charging and discharging device according to claim 1, wherein: the side-walking motor (5), the transverse-walking motor (7) and the hoisting motor (9) are variable-frequency speed-regulating motors.

7. The ceramic roller batch charging and discharging device according to claim 1, wherein: the side walking motor (5), the transverse walking motor (7) and the hoisting motor (9) are micro-speed motors.