CN214651202U - Steel wire rope tubular conveying belt - Google Patents
Steel wire rope tubular conveying belt Download PDFInfo
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- CN214651202U CN214651202U CN202120644958.XU CN202120644958U CN214651202U CN 214651202 U CN214651202 U CN 214651202U CN 202120644958 U CN202120644958 U CN 202120644958U CN 214651202 U CN214651202 U CN 214651202U
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Abstract
The utility model relates to a wire rope tubulose conveyer belt manufacturing technology. In one embodiment, the wire rope tubular conveyor belt comprises: the steel wire rope comprises covering rubber, core rubber and a steel wire rope framework, wherein 2 layers or more than 2 layers of integral braided fabric are arranged between the covering rubber and the core rubber on one side of the steel wire rope framework, and rubber is laid between the layers of the integral braided fabric to serve as a reinforcing layer. The utility model discloses wire rope tubular conveyer belt is through selecting for use the powerful different knitting of latitudinal direction to make whole weaving layer, the number of piles that sets up the whole knitting of difference and the thickness of the colloid that lays between the whole knitting layer of adjustment, reaches the required transverse rigidity value of wire rope tubular conveyer belt, and its transverse rigidity retentivity obtains promoting by a wide margin, reduces the technology degree of difficulty, improves production efficiency.
Description
Technical Field
The utility model relates to a wire rope tubulose conveyer belt manufacturing technology.
Background
The conveyer belt is a main part of a belt conveyer and is mainly used for large-scale continuous automatic transportation in industries such as coal mines, metallurgy, power plants, chemical industry, ports, grains, buildings, transportation and the like, and transported materials comprise blocky, powdery, pasty, finished articles and the like.
The tubular conveyer belt is a conveyer belt which is matched with a round tube belt conveyor and is rolled into a round tube shape in the whole conveying line or part of the conveying line by means of external force. The core body of the tubular conveyer belt takes high-strength canvas or a steel wire rope as a framework, high-strength and high-wear-resistance high-quality sizing materials are matched as an upper covering layer and a lower covering layer, the rubber belt is gradually changed into a U shape from a plane during working, and finally the rubber belt is rolled into a tubular shape to realize closed type conveying. The conveying device has the advantages of totally-enclosed material conveying, no material scattering, no dust flying, no influence from natural conditions, no influence on environment, environmental protection, safety, flexible and large-inclination-angle reciprocating material conveying.
At present, in the conveyor belt industry, the problems of pipe expansion, pipe collapse and the like of a steel wire rope tubular conveyor belt still frequently occur due to the influence of factors such as the size, the weight and the like of conveyed materials during running, and the problems are mainly caused by the insufficient retention rate of the initial transverse rigidity and the transverse rigidity of the conveyor belt. To solve these problems, various manufacturers have adopted various methods, but effective solution of the problems is not ensured.
Disclosure of Invention
Not enough to prior art, the utility model aims to solve the technical problem that solve initial horizontal rigidity of wire rope tubulose conveyer belt and horizontal rigidity retentivity. Through the utility model discloses the implementation of scheme can ensure that wire rope tubulose is carried and is had suitable initial transverse rigidity to solve the problem of transverse rigidity retentivity.
The utility model provides a technical scheme that its technical problem adopted is:
a wire rope tubular conveyor belt, comprising:
the steel wire rope framework comprises a first side surface and a second side surface which are positioned on the outer side of the plane of the steel wire rope framework;
the core rubber is filled among the steel wire ropes of the steel wire rope framework, and the first side surface and the second side surface are wrapped by the steel wire rope framework;
an integral braid reinforced side comprising:
at least 2 layers of a unitary knit disposed on the core of the first side;
at least one colloid layer respectively arranged between at least 2 layers of the integral braided fabric;
and the covering rubber is arranged on the outer side of the core rubber on the second side surface, and is arranged on the outer side of at least 2 layers of integral braided fabrics on the first side surface to serve as a bearing surface and a conveying surface of the steel wire rope tubular conveying belt.
Preferably, the number of the layers of the integral braided fabric is multiple according to the requirement of the transverse rigidity value of the steel wire rope tubular conveying belt, and colloids are laid between the layers of the integral braided fabric.
Preferably, the thickness of the colloid between the layers of the integral braided fabric is adjusted according to the requirement of the transverse rigidity value of the steel wire rope tubular conveying belt.
The transverse rigidity value required by the steel wire rope tubular conveying belt is achieved by selecting the integral braided fabric with different weft strengths, adjusting the number of layers of the integral braided fabric and adjusting the thickness of the colloid between the layers of the integral braided fabric, and the transverse rigidity retention rate is improved.
Preferably, the integral braided fabric is one or more of polyester canvas, steel cord fabric, fabric canvas, nylon canvas, and aramid canvas.
According to the above technical scheme, the utility model provides a pair of wire rope tubulose conveyer belt compares with the prior art, and beneficial effect has following three:
1. adopt whole knitting compare with traditional cotton rope and steel cord, reduce the technology degree of difficulty, improve production efficiency.
2. Adopt whole knitting + colloid + the design of whole knitting, its horizontal rigidity retention rate is promoted by a wide margin.
3. Because whole knitting enhancement layer set up one side of wire rope skeleton, wire rope tubular conveyer belt is provided with the horizontal rigidity value of one side of whole knitting enhancement layer is greater than the horizontal rigidity value of the opposite side that does not set up whole knitting enhancement layer, wire rope tubular conveyer belt changes the pipe that curls into than the wire rope tubular conveyer belt that wire rope skeleton's both sides all were provided with whole knitting enhancement layer in the operation process wire rope tubular conveyer belt has reduced wire rope tubular conveyer belt and conveyer upper portion squeeze roll's frictional force has prolonged wire rope tubular conveyer belt's life has reduced energy resource consumption, has practiced thrift the energy.
Drawings
Fig. 1 is a schematic structural view of a steel wire rope tubular conveyor belt with a new structure of the present invention.
Description of the drawings: 1-cover rubber, 2-core rubber, 3-steel wire rope framework and 4-integral braided fabric reinforcement layer
Detailed Description
The technical solution of the present invention is further described in detail by the accompanying drawings and examples.
The transverse rigidity value of the steel wire rope tubular conveyor belt determines the pipe forming performance. The steel wire rope tubular conveyor belt needs to be lapped in the running process, if the transverse rigidity value of the steel wire rope tubular conveyor belt is too large, the pressure on a rolling extrusion roller at the upper part of the conveyor is large, the friction is large, and the service life of the steel wire rope tubular conveyor belt is influenced; if the transverse rigidity value is small, gaps are easily formed at the overlapped parts, materials are easily leaked, the materials are wasted, the operation and safety of the conveyor are also influenced, or dust is easily formed to fly, and the environment is influenced.
Fig. 1 is a schematic structural view of a steel wire rope tubular conveyor belt with a new structure of the present invention. As shown in the attached figure 1 of the drawings,
the steel wire rope tubular conveying belt comprises cover rubber 1, core rubber 2 and a steel wire rope framework 3, wherein 2 layers and more than 2 layers of integral braided fabric + colloid + integral braided fabric reinforcing layers 4 are arranged on the outer side of the core rubber 2 on the first side face of the steel wire rope framework 3, the integral braided fabric reinforcing layers 4 are only arranged on the outer side of the core rubber 2 on the first side face of the steel wire rope framework 3, and the outer side of the core rubber 2 on the second side face of the steel wire rope framework 3 is not provided. The transverse rigidity value required by the steel wire rope tubular conveying belt is achieved by selecting the integral braided fabric with different weft strengths, adjusting the number of layers of the integral braided fabric and adjusting the colloid thickness between the layers of the integral braided fabric, and the transverse rigidity retention rate is improved.
Example 1
In this embodiment, wire rope tubular conveyer belt includes that cover gum 1 adopts the rubber that thickness is 5mm, core gum 2 adopts the vulcanized rubber that thickness is 5.5mm, wire rope skeleton 3 adopts the wire rope that the diameter is 4.0mm, it wire rope skeleton 3's first side core gum 2 outside is equipped with by 2 layers by whole knitting + the colloid + whole knitting is constituteed whole knitting enhancement layer 4, whole knitting enhancement layer 4 only sets up wire rope skeleton 3's first side core gum 2 outside, wire rope skeleton 3's second side core gum 2 outside does not set up. The whole braided fabric of the whole braided fabric reinforcing layer 4 is made of woven canvas with weft direction strength of 850N, and the colloid is rubber.
Example 2
In this embodiment, wire rope tubular conveyer belt is including covering 1 rubber that adopts thickness to be 5mm, core glue 2 adopts the vulcanized rubber that thickness is 7mm, wire rope skeleton 3 adopts the diameter to be 5 mm's wire rope, it wire rope skeleton 3's first side core glue 2 outside is equipped with by 2 layers by whole knitting + the colloid + whole knitting is constituteed whole knitting enhancement layer 4, whole knitting enhancement layer 4 only sets up wire rope skeleton 3's first side core glue 2 outsides, wire rope skeleton 3's second side core glue 2 outsides do not set up. The whole braided fabric of the whole braided fabric reinforcing layer 4 is made of fabric canvas with weft direction strength of 1000N, and the colloid is rubber.
Through tests, the bearing performance of the steel wire rope tubular conveyor belt in the embodiment 2 is obviously higher than that of the steel wire rope tubular conveyor belt in the embodiment 1, the transverse rigidity retention rate is better, and pipes are not easy to collapse, and the pipe forming performance of the steel wire rope tubular conveyor belt in the embodiment 1 is obviously better than that of the steel wire rope tubular conveyor belt in the embodiment 2.
In the above embodiments, the integral braided fabric may be one or more of polyester canvas, steel cord fabric, nylon canvas, and aramid canvas.
The above examples show that:
1. adopt whole knitting compare with traditional cotton rope and steel cord, reduce the technology degree of difficulty, improve production efficiency.
2. Adopt whole knitting + colloid + the design of whole knitting, its horizontal rigidity retention rate is promoted by a wide margin.
3. Because whole knitting enhancement layer set up one side of wire rope skeleton, wire rope tubular conveyer belt is provided with the horizontal rigidity value of one side of whole knitting enhancement layer is greater than the horizontal rigidity value of the opposite side that does not set up whole knitting enhancement layer, wire rope tubular conveyer belt changes the pipe that curls into than the wire rope tubular conveyer belt that wire rope skeleton's both sides all were provided with whole knitting enhancement layer in the operation process wire rope tubular conveyer belt has reduced wire rope tubular conveyer belt and conveyer upper portion squeeze roll's frictional force has prolonged wire rope tubular conveyer belt's life has reduced energy resource consumption, has practiced thrift the energy.
4. The requirements of the steel wire rope tubular conveying belt with different transverse rigidity values can be met by selecting the integral braided fabric with different weft strengths, adjusting the number of layers of the integral braided fabric and adjusting the thickness of colloid between the layers of the integral braided fabric, so that the application scene is wider, and the application prospect is wider.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (4)
1. A wire rope tubular conveyor belt, comprising:
the steel wire rope framework comprises a first side surface and a second side surface which are positioned on the outer side of the plane of the steel wire rope framework;
the core rubber is filled among the steel wire ropes of the steel wire rope framework, and the first side surface and the second side surface are wrapped by the steel wire rope framework;
an integral braid reinforced side comprising:
at least 2 layers of a unitary knit disposed on the core of the first side;
at least one colloid layer respectively arranged between at least 2 layers of the integral braided fabric;
and the covering rubber is arranged on the outer side of the core rubber on the second side surface, and is arranged on the outer side of at least 2 layers of integral braided fabrics on the first side surface to serve as a bearing surface and a conveying surface of the steel wire rope tubular conveying belt.
2. The steel wire rope tubular conveyor belt according to claim 1, wherein the number of the layers of the integral braided fabric is multiple according to the requirement of the transverse rigidity value of the steel wire rope tubular conveyor belt, and colloids are laid between the layers of the integral braided fabric.
3. A steel cord tubular conveyor belt according to claim 1, wherein the thickness of said gel applied between layers of said unitary braid is adjusted according to the lateral stiffness of said steel cord tubular conveyor belt.
4. A steel wire rope tubular conveyor belt according to claim 1, wherein said unitary woven fabric is one or more of polyester canvas, steel cord fabric, fabric canvas, nylon canvas, and aramid canvas.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120644958.XU CN214651202U (en) | 2021-03-30 | 2021-03-30 | Steel wire rope tubular conveying belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120644958.XU CN214651202U (en) | 2021-03-30 | 2021-03-30 | Steel wire rope tubular conveying belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214651202U true CN214651202U (en) | 2021-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120644958.XU Active CN214651202U (en) | 2021-03-30 | 2021-03-30 | Steel wire rope tubular conveying belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214651202U (en) |
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2021
- 2021-03-30 CN CN202120644958.XU patent/CN214651202U/en active Active
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