CN214629908U - Gel-state tobacco tar preparation device for reducing bubbles - Google Patents

Gel-state tobacco tar preparation device for reducing bubbles Download PDF

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Publication number
CN214629908U
CN214629908U CN202120326477.4U CN202120326477U CN214629908U CN 214629908 U CN214629908 U CN 214629908U CN 202120326477 U CN202120326477 U CN 202120326477U CN 214629908 U CN214629908 U CN 214629908U
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tobacco tar
negative pressure
gel
cooling
bin
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CN202120326477.4U
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赵伟
朱东来
李寿波
洪鎏
张霞
李廷华
巩效伟
汤建国
陈永宽
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China Tobacco Yunnan Industrial Co Ltd
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China Tobacco Yunnan Industrial Co Ltd
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Abstract

The utility model belongs to the electron cigarette field, in particular to gel state tobacco tar preparation facilities for reducing bubble. The preparation device comprises: a negative pressure bin (1) and a cooling piece (3); a porous tobacco tar containing bin (2) is arranged in the negative pressure bin (1), a temperature controller (1-3) controls the temperature of the cooling part (3), and a gap between the porous tobacco tar containing bin (2) and the cooling part (3) serves as a tobacco tar containing cavity (4). The utility model discloses a gel attitude tobacco tar preparation facilities for reducing bubble has been designed for the first time, it combines negative pressure storehouse (1) and cooling piece, the cooling piece is central cooling piece for sol attitude tobacco tar can be from inside to outside cooling, negative pressure storehouse (1) provides negative pressure environment for the tobacco tar, make sol attitude tobacco tar at the cooling in-process from inside to outside, the inside bubble of sol attitude tobacco tar is under the negative pressure effect, outside motion, finally by being discharged completely in the tobacco tar. The finally obtained gel-state tobacco tar has no bubbles, uniform appearance, high transparency and beautiful appearance.

Description

Gel-state tobacco tar preparation device for reducing bubbles
Technical Field
The utility model belongs to the electron cigarette field, in particular to gel state tobacco tar preparation facilities for reducing bubble.
Background
The demand of people on harm reduction of tobacco promotes the birth and rapid development of electronic cigarettes. The electronic cigarette is prepared by dissolving nicotine, essence, spice and the like in polyhydric alcohol solvents such as glycerin or propylene glycol to prepare tobacco tar which is used as a smoking material, then filling the tobacco tar into a smoking set of the electronic cigarette, transferring the tobacco tar to an atomizer in the smoking set through a conduction element such as oil guide cotton, and atomizing the tobacco tar through an electric heating element to form smoke similar to the traditional cigarette for a user to smoke.
However, since the tobacco tar is in a liquid form, the tobacco tar container, the tobacco tar guiding cotton, the electric heating element and the like of the electronic cigarette smoking set are difficult to avoid poor sealing performance caused by the fact that the machining sizes of parts cannot be accurately consistent in actual assembly, or the sealing performance is damaged due to vibration and collision in the subsequent storage, transportation and use processes although the electronic cigarette smoking set is assembled to have the sealing performance when being delivered from a factory, so that oil leakage is generated more or less, and the customer experience is influenced. For this reason, gel-state tobacco tar has been proposed as a smoking material instead of liquid tobacco tar to solve the problem of oil leakage. Gel-state tobacco products have been reported in which a gelling agent is often used to solidify liquid tobacco products into a gel (jelly-like or solid), which typically undergoes a thermally reversible phase change, i.e., solidifies into a gel at low temperatures, but is liquefied after heating and solidifies again into a gel after cooling.
However, the gel-state tobacco tar generates new problems in actual use: most of the existing solid tobacco tar preparation methods simply mix gel factors (or gelling agents) or thickening agents, essences, atomizing agents and the like, and only the tobacco tar in a solid state can be obtained after mixing. However, gas is inevitably mixed in during the mixing process, and large and small bubbles are present in the tobacco tar in a solid state after cooling. This results in the solid tobacco tar having the disadvantages of non-uniform appearance, low transparency, poor aesthetics, etc., which seriously affect the smoking experience and visual enjoyment of the user.
The present invention aims to solve at least one of the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides a gel state tobacco tar preparation facilities for reducing bubble, the preparation facilities includes negative pressure storehouse 1 that has the negative pressure device of taking out, be provided with porous tobacco tar in the negative pressure storehouse 1 and hold storehouse 2, be provided with cooling member 3 in the porous tobacco tar holds storehouse 2, there is the space between the inner wall in the porous tobacco tar holds storehouse 2 and the outer wall of cooling member 3, and this space is as tobacco tar and holds chamber 4;
wherein the side wall of the porous tobacco tar containing bin 2 has holes that allow gas to pass through but not liquid tobacco tar.
Preferably, the holes are regular or irregular in shape, and the equivalent diameter of the holes is 0.01-2 mm.
Preferably, the side wall of the porous tobacco tar containing bin 2 is of a mesh structure with pores, the equivalent diameter of the pores is 0.01-2 mm, and the pores on the mesh structure are equivalent to the holes.
Preferably, a temperature controller 1-3 is further arranged in the negative pressure cabin 1, is connected with the cooling member 3 and controls the temperature change of the cooling member 3.
The cooling member 3 may be a metal heating tube, or a ceramic tube printed with a heating coating or heating circuit, and the temperature controller 1-3 may be a control board for controlling power supplied to the cooling member 3.
Preferably, the tobacco tar containing cavity 4 is a hollow cylinder or a hollow rectangular cylinder, and the wall thickness of the hollow cylinder or the hollow rectangular cylinder is 0.2 cm-1.5 cm.
Preferably, the negative pressure cabin 1 is provided with an openable upper cover 1-1.
Preferably, a base 1-2 is further arranged in the negative pressure cabin 1, the temperature controller 1-3 is arranged in the base 1-2, and the temperature controller 1-3 is electrically connected with the cooling part 3.
The negative pressure cabin 1 can use any suitable cabin body for providing negative pressure.
For example, the negative pressure cartridge 1 further includes: an exhaust pipe communicated with the negative pressure pumping device and the porous tobacco tar containing bin 2, a pressure sensor for detecting the air pressure in the negative pressure bin 1 and the like. The negative pressure pumping device can be selected from a micro vacuum pump and the like.
The manufacturing apparatus further includes: a temperature sensor for measuring the temperature of the outer wall of the cooling element 3. The temperature sensor may be one or more thermocouples arranged on the outer wall of the cooling element 3.
A negative pressure suction device and an exhaust pipe may also be provided in the base 5.
Preferably, the preparation apparatus further comprises: the operation display screen 1-4 is arranged on the outer wall of the negative pressure cabin 1, the operation display screen 1-4 is in communication connection with the negative pressure pumping device, the temperature controller 1-3, the pressure sensor, the temperature sensor and the like, the negative pressure pumping device and the temperature controller 1-3 can be operated, and the pressure and temperature values of the pressure sensor and the temperature sensor can be displayed in real time.
And a power supply is arranged in the preparation device and supplies power to the temperature controller 1-3, the negative pressure pumping device, the operation display screen 1-4 and the like.
Preferably, the cooling member 3 is a cylinder or a rectangular parallelepiped.
Preferably, the porous tobacco tar containing bin 2 is a hollow cylinder or a hollow cuboid.
Preferably, the porous soot holding bin 2 is arranged coaxially with the cooling member 3.
The utility model discloses the second aspect provides a high permeability gel state tobacco tar preparation method, its use the utility model discloses the first aspect gel state tobacco tar preparation facilities, preparation method includes following step:
preparing sol-state tobacco tar in which bubbles naturally mixed in during the preparation process exist;
controlling the temperature of the outer wall of the cooling element 3 to an initial temperature greater than or equal to the temperature of the sol-gel type tobacco tar;
opening the negative pressure bin 1, pouring the sol-state tobacco tar into the tobacco tar containing cavity 4 in the preparation device, closing the negative pressure bin 1, opening the negative pressure pumping device of the negative pressure bin 1 to enable the whole negative pressure bin 1 to be in a negative pressure state, and simultaneously controlling the temperature of the cooling piece 3 to start to gradually fall, then starting the sol-state tobacco tar cooling process: the sol-gel type tobacco tar in contact with the outer wall of the cooling member 3 is cooled to be changed into gel firstly, namely the sol-gel type tobacco tar is cooled and solidified from inside to outside, meanwhile, air bubbles in the sol-gel type tobacco tar are pumped out of the porous tobacco tar containing bin 2 from inside to outside through holes in the side wall of the porous tobacco tar containing bin 2, after a period of time, the temperature of the cooling member 3 is reduced to room temperature, the sol-gel type tobacco tar is completely cooled to be in a gel state, the air bubbles in the sol-gel type tobacco tar are completely discharged, and finally the high-permeability gel-state tobacco tar 5 is obtained, and the space occupied by the cooling member 3 forms a hollow cavity of the gel-state tobacco tar 5.
Preferably, in the process of cooling the sol-state tobacco tar, the temperature of the cooling part 3 is reduced to 25 ℃ from the initial temperature and is kept constant, and the time taken for reducing the temperature to 25 ℃ from the initial temperature is 1-3 hours.
Preferably, during the cooling process of the sol-state tobacco tar, the pressure in the negative pressure chamber 1 may be a constant value or a variable value.
Preferably, during the sol-gel liquid tobacco cooling process, the initial temperature of the cooling member 3 is 90 degrees celsius, and the temperature control process of the cooling member 3 is as follows: first from 90 to 60 degrees celsius at a rate of 0.5 degree celsius/minute, then from 60 to 25 degrees celsius and held constant at a rate of 1 degree celsius/minute.
Preferably, during the cooling of the sol-gel type tobacco tar, the pressure in the negative pressure bin 1 is gradually increased from an initial pressure value to atmospheric pressure. The initial pressure value is 0 to 95KPa, preferably 50 to 95KPa, more preferably 80 to-90 KPa, lower than the atmospheric pressure. The initial pressure value can be slightly negative pressure, so long as the discharge of bubbles in the tobacco tar can be ensured.
The above temperature and pressure control process is dependent on the composition of the sol-phase tobacco tar, the temperature, the bubble morphology contained, and other factors.
The third aspect of the present invention provides the use of the gel state tobacco tar preparation device for reducing bubbles of the first aspect, which can be used for eliminating bubbles in the gel state tobacco tar 5.
The fourth aspect of the present invention provides the second aspect, the high permeability gel state tobacco tar 5 prepared by the high permeability gel state tobacco tar preparation method is used for the purpose of central heating type electronic cigarette, and the heating element of the central heating type electronic cigarette is inserted into the hollow cavity of the gel state tobacco tar 5 for use.
The technical scheme can be freely combined on the premise of no contradiction.
The utility model discloses following beneficial effect has:
1. the utility model discloses a gel attitude tobacco tar preparation facilities for reducing bubble has been designed for the first time, it combines the negative pressure storehouse, the cooling piece, porous tobacco tar holds the storehouse, the cooling piece is central cooling piece, make sol state tobacco tar can cool off from inside to outside, the negative pressure storehouse provides negative pressure environment for the tobacco tar, make sol state tobacco tar at the cooling process from inside to outside, the inside bubble of sol state tobacco tar is under the negative pressure effect, to outside motion, finally discharged completely in the tobacco tar, no bubble in the gel attitude tobacco tar that finally obtains, the outward appearance homogeneous, the transparency is high, it is pleasing to the eye.
2. In the preferred technical scheme, the tobacco tar containing cavity is thin and 0.2-1.5 cm in thickness, and the bubbles are less in resistance when moving outwards, so that the bubbles are discharged.
3. The utility model discloses the whole columnar structure that has well cavity that is of gel state tobacco tar that obtains of preparation can be applicable to the central heating formula electron cigarette, inserts the hollow cavity intracavity of gel state tobacco tar 5 with the heating element of central heating formula electron cigarette and uses.
4. Also, the heating element is easy to manufacture due to the segmented center. The utility model discloses a gel state tobacco tar is applicable to sectional type center heating electron cigarette, and the sectional type heating can be according to user's suction needs, with gel state tobacco tar segmentation atomizing. The gel-state tobacco tar does not need to undergo repeated melting-solidification, so that not only is the electric energy of the heating element utilized to the maximum, but also the atomization can be carried out almost without delay, the suction delay feeling of a user is avoided, the deterioration of chemical substances in the gel-state tobacco tar due to repeated heating is avoided, and the possibility of generating peculiar smell is reduced.
5. And the gel-state tobacco tar can be atomized in sections by sectional heating, and the gel-state tobacco tar does not need to undergo repeated melting-solidification, so that the obtained gel-state tobacco tar is not required to have the thermal reversible solid-liquid phase change property, the selection range of the usable gelling agent is greatly expanded, and the gelling agent without the thermal reversible solid-liquid phase change property can be used.
6. Generally, the process of cooling the sol-state tobacco tar to the gel state is from the periphery to the interior, the tobacco tar surface is firstly solidified, and even in a negative pressure environment, bubbles in the tobacco tar cannot be discharged. The utility model discloses hold the storehouse with the cooling part setting inside the tobacco tar, as central cooling part, make the tobacco tar begin to cool off from inside to outside, simultaneously under the effect of negative pressure, the bubble at tobacco tar center is from inside to outside motion and is discharged.
Drawings
Fig. 1 is a schematic structural view of a gel-state tobacco tar preparation device for reducing bubbles according to the present invention.
Fig. 2 is the utility model discloses the high permeability gel state tobacco tar structure sketch map that obtains.
List of reference numerals:
1. a negative pressure bin; 1-1, an upper cover; 1-2, a base; 1-3, a temperature controller; 1-4, operating a display screen; 2. A porous tobacco tar holding bin; 3. a cooling member; 4. a tobacco tar receiving cavity; 5. gel state tobacco tar.
Detailed Description
The present invention will be further described with reference to the following detailed description.
Example 1
Example 1 a high permeability gel-state tar was prepared using the gel-state tar preparation apparatus for reducing bubbles described in fig. 1 and the above-mentioned utility model.
Firstly, preparing sol gel state tobacco tar;
1. preparing essence for tobacco, wherein the pure oil content of decolorized tobacco in the formula is 50%, the peppermint oil content is 30%, and the nicotine content is 20%, and stirring and mixing the components at the rotating speed of 500r/min for 15min until the components are uniform;
2. preparing liquid tobacco tar, wherein the vegetable glycerol content is 42%, the edible propylene glycol content is 56% and the tobacco essence content is 2%, mixing, stirring for 10min at a rotation speed of 500r/min by using an electric stirrer until the mixture is uniform, and filtering to obtain clear liquid tobacco tar;
3. 3 parts of fish gelatin and 5 parts of water are mixed evenly and then are gradually added into 81 parts of liquid tobacco tar. After the addition, raising the temperature to 80 ℃, keeping the constant temperature reaction, and continuing stirring for reaction for 1 h;
4. the reaction system was adjusted to pH 5, and a mixture of 0.5 part of xanthan gum and 10.5 parts of water was gradually added. After the addition, the temperature is raised to 90 ℃, the constant temperature reaction is kept, and the stirring reaction is continued for 3 hours, so that the sol-state tobacco tar is obtained.
It has been observed that the sol-phase tobacco tar is inevitably mixed with large and small bubbles.
The second step, use the colloidal state tobacco tar preparation facilities of the utility model to prepare colloidal state tobacco tar:
the gap between the inner wall of the porous tobacco tar containing bin 2 and the outer wall of the cooling part 3, namely the tobacco tar containing cavity 4, is a hollow cylinder, the wall thickness of the hollow cylinder is 0.5cm, and the height of the hollow cylinder is 10 cm.
Controlling the temperature of the cooling member 3 by using the temperature controller 1-3 so that the initial temperature is 90 ℃;
opening the upper cover 1-1, pouring the sol-state tobacco tar obtained in the first step into the tobacco tar accommodating cavity 4 in the preparation device, closing the upper cover 1-1, starting a negative pressure pumping device of the negative pressure bin 1 to obtain a negative pressure state of 50KPa in the whole negative pressure bin 1, and simultaneously controlling the temperature of the cooling piece 3 to gradually decrease from 90 ℃ to 25 ℃ and keep constant by the temperature controller 1-3, wherein the decreasing speed is 0.5 ℃ per minute;
in this process, it is observed that the sol-gel type tobacco tar in contact with the outer wall of the cooling member 3 begins to cool and become gel first, that is, the sol-gel type tobacco tar begins to cool and solidify from inside to outside, meanwhile, the bubbles in the sol-gel type tobacco tar pass through the holes on the side wall of the porous tobacco tar accommodating bin 2 from inside to outside and are drawn out of the porous tobacco tar accommodating bin 2, when the temperature of the cooling member 3 is reduced to room temperature and kept for 3 hours, the sol-gel type tobacco tar is completely cooled to be in a gel state, and the bubbles in the sol-gel type tobacco tar are completely discharged, so that the high-permeability gel-state tobacco tar 5 is finally obtained, and the high-permeability gel-state tobacco tar 5 is integrally in a columnar structure with a hollow cavity.
Comparative example 1
Directly pouring the sol-state tobacco tar obtained in the step 4 of the example 1 into a grinding tool with a cuboid groove, wherein the width and the height of the cuboid groove are 0.5cm, the length of the cuboid groove is 10cm, cooling for 8 hours at room temperature to obtain gel-state tobacco tar, and observing to find that the bubbles still exist in the gel-state tobacco tar.
Comparative example 2
Directly pouring the sol-state tobacco tar obtained in the step 4 of the embodiment 1 into a grinding tool with a cuboid groove, wherein the width and the height of the cuboid groove are 0.5cm, the length of the cuboid groove is 10cm, cooling the cuboid groove in an arbitrary negative pressure environment, the pressure of the negative pressure is 50KPa, the temperature of the negative pressure is room temperature, and cooling the cuboid groove for 8 hours to obtain gel-state tobacco tar.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (5)

1. The gel-state tobacco tar preparation device for reducing bubbles is characterized by comprising a negative pressure bin (1) with a negative pressure pumping device, wherein a porous tobacco tar containing bin (2) is arranged in the negative pressure bin (1), a cooling piece (3) is arranged in the porous tobacco tar containing bin (2), a gap exists between the inner wall of the porous tobacco tar containing bin (2) and the outer wall of the cooling piece (3), and the gap is used as a tobacco tar containing cavity (4);
wherein the side wall of the porous tobacco tar containing bin (2) is provided with holes which allow gas to pass through but not liquid tobacco tar.
2. The apparatus for preparing gel state tobacco tar for reducing bubbles according to claim 1, wherein the holes are regular or irregular holes having an equivalent diameter of 0.01-2 mm.
3. The gel-state tobacco tar preparation device for reducing air bubbles according to claim 1, wherein the side wall of the porous tobacco tar containing bin (2) is a wire mesh structure with pores, the equivalent diameter of the pores is 0.01-2 mm, and the pores on the wire mesh correspond to the holes.
4. The gel state tobacco tar preparation device for reducing air bubbles according to claim 1, characterized in that a temperature controller (1-3) is further provided in the negative pressure chamber (1), and is connected with the cooling member (3) and controls the temperature change of the cooling member (3).
5. The gel state tobacco tar preparation device for reducing air bubbles according to claim 1, wherein the tobacco tar containing cavity (4) is a hollow cylinder or a hollow rectangular cylinder having a wall thickness of 0.2cm to 1.5 cm.
CN202120326477.4U 2021-02-04 2021-02-04 Gel-state tobacco tar preparation device for reducing bubbles Active CN214629908U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120326477.4U CN214629908U (en) 2021-02-04 2021-02-04 Gel-state tobacco tar preparation device for reducing bubbles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120326477.4U CN214629908U (en) 2021-02-04 2021-02-04 Gel-state tobacco tar preparation device for reducing bubbles

Publications (1)

Publication Number Publication Date
CN214629908U true CN214629908U (en) 2021-11-09

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Country Status (1)

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CN (1) CN214629908U (en)

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