CN214609354U - Rapid heating energy-saving asphalt tank - Google Patents

Abstract

The utility model relates to an asphalt tank technical field just discloses an energy-conserving asphalt tank heats up fast, which comprises a housin, one side fixed mounting of casing has the discharging pipe, the top fixed mounting of casing has the lid, the top fixed mounting of lid has driving motor, the equal fixed mounting in top both sides of lid has the feeder hopper, the equal fixed mounting in bottom both sides of casing has the supporting shoe, the bottom swing joint of supporting shoe has the bottom plate, the bottom fixed mounting of bottom plate has first installation piece. This energy-conserving pitch jar of rapid heating up, the heat that prevents in the jar body that can be fine scatters and disappears to the external world, the effectual waste that reduces the energy, the inside temperature of the improvement jar body that can be quick when reuse sets up through the cooperation between mounting bracket, support, the universal wheel, can drive the bottom plate and remove to can drive the casing and remove, need not to adopt solitary transport vechicle to transport, it is comparatively convenient to remove.

Description

Rapid heating energy-saving asphalt tank

Technical Field

The utility model relates to a pitch jar technical field specifically is a rapid heating up energy-conserving pitch jar.

Background

The economy of China is kept high-speed growth all the time since the innovation is opened, the road traffic construction is rapidly advanced, road asphalt production enterprises in China are rapidly developed, particularly heavy traffic asphalt and modified asphalt realize the qualitative leap from none to some, from small to large and from small to large, and make great contribution to road construction in China. Asphalt is a waterproof, moistureproof and anticorrosive organic cementing material, and can be mainly divided into coal tar asphalt, petroleum asphalt and natural asphalt: wherein, the coal tar pitch is the by-product of coking, the petroleum pitch is the residue after crude oil distillation, the natural pitch is stored underground, some forms the mineral layer or piles on the crust surface, the pitch is mainly used in the industries of paint, plastic, rubber, etc. and pavements, the pitch is a hydrophobic material, it is waterproof, also hardly soluble in water, acetone, ether, dilute ethanol, soluble in carbon disulfide, carbon tetrachloride, sodium hydroxide, in civil engineering, the pitch is a waterproof material and an antiseptic material with wide application, mainly used in the waterproofing of roofing, ground, underground structure, the antisepsis of wood, steel, the pitch is a road surface structure cementing material with wide application, it can be used to build the pitch pavements with different structures after matching with mineral materials with different compositions according to the proportion, the highway is more widely used, the pitch tank is a series of 'internal heat type local rapid pitch storage heater device', the asphalt machine is the most advanced asphalt equipment integrating fast heating, energy saving and environmental protection in China, the direct heating type equipment in the asphalt machine is convenient to move, the product is high in heating speed, fuel-saving, free of environmental pollution and simple and easy to operate.

Some asphalt tanks currently on the market:

(1) in the process of heating the asphalt in the asphalt tank, the asphalt needs to be melted by mutual heat conduction, and then the asphalt can be used after being completely melted, but the existing asphalt tank has poor heat insulation performance, and the heat in the asphalt tank is quickly dissipated, so that when the asphalt is heated again, the temperature rise in the tank is slow, a large amount of electric energy is consumed, and the cost is wasted;

(2) the jar body of current pitch jar is because the volume is great, and the quality is heavier to lead to comparatively difficult to the removal of pitch jar, consequently need adopt the transport vechicle alone to transport when needing to use the pitch jar, and still need lifting device to hang the pitch jar during the transportation on the transport vechicle, it is comparatively troublesome.

We have therefore proposed a rapid warm-up energy-saving asphalt tank in order to solve the problems set forth above.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

To prior art's not enough in the above-mentioned background art, the utility model aims to provide a rapid heating up energy-conserving asphalt tank to solve some rapid heating up energy-conserving asphalt tanks on the existing market that provide in the above-mentioned background art, there is the relatively poor and comparatively inconvenient problem of removal of thermal insulation performance.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:

a rapid heating energy-saving asphalt tank comprises a shell, a discharge pipe is fixedly arranged on one side of the shell, a cover body is fixedly arranged at the top of the shell, a driving motor is fixedly arranged at the top end of the cover body, the two sides of the top end of the cover body are both fixedly provided with feed hoppers, the two sides of the bottom end of the shell body are both fixedly provided with supporting blocks, the bottom of the supporting block is movably connected with a bottom plate, the bottom of the bottom plate is fixedly provided with a first mounting block, a first damping spring is fixedly arranged at the bottom of the first mounting block, a second mounting block is fixedly arranged at the bottom end of the first damping spring, the bottom of the second mounting block is fixedly provided with a mounting rack, the bottom of the mounting rack is fixedly provided with a bracket, the universal wheels are fixedly mounted at the bottom of the support, fixing rods are fixedly mounted on two sides of the top of the mounting frame, and connecting blocks are fixedly mounted at the top ends of the fixing rods;

the mounting groove has been seted up to the inside of bottom plate, the equal fixed mounting in inner wall both sides of mounting groove has the guide rail, one side swing joint of guide rail has the connecting plate, the equal fixed mounting in bottom both sides of connecting plate has second damping spring, the top fixed mounting of casing has the lug, the outside of casing is provided with the heat preservation, the inboard of casing is provided with a jar body, be provided with the vacuum layer between casing and the jar body, the inner wall fixed mounting of the jar body has the heater strip, driving motor's bottom fixed mounting has the drive shaft, the bottom fixed mounting of drive shaft has the connecting axle, the outside fixed mounting of connecting axle has the stirring board.

Furthermore, the discharging pipe is located one side bottom setting of casing, the one end of discharging pipe link up with the inside of the jar body mutually, driving motor's bottom can be dismantled through fixing bolt and fix in the top middle part of lid, can dismantle driving motor.

Further, the bottom of supporting shoe can be dismantled through fixing bolt and fix at the top of connecting plate, the groove with guide rail looks adaptation is all seted up to the both sides of connecting plate, second damping spring's bottom is fixed with the inner bottom wall of mounting groove, second damping spring's quantity has four, four second damping spring is the rectangular array and distributes, second damping spring is damping spring, can dismantle the bottom plate of casing bottom.

Further, the spacing groove has all been seted up to the bottom both sides of bottom plate, the connecting block is located the inside setting of spacing groove, the outer wall of connecting block and the inner wall swing joint of spacing groove, the quantity of dead lever has six, six the dead lever is the rectangular array and distributes, can improve the stability of casing.

Furthermore, the shape of lug is the annular, the external screw thread has been seted up in the outside of lug, the internal thread with lug looks adaptation is seted up to the inboard of lid, the heat preservation is made by the cotton material of heat preservation, can dismantle the lid from the top of casing.

Furthermore, the bottom of drive shaft runs through the top of lid and extends to inside, the connecting axle is with jar interior diapire swing joint of body.

Further, the width of stirring board equals with the radius length of the jar body, the quantity of stirring board has four, four the stirring board is the annular array and distributes, the stirring board is made by high temperature alloy material, can make the better inside work at the jar body of stirring board, avoids the stirring board to damage because of high temperature.

(III) advantageous effects

Compared with the prior art, the beneficial effects of the utility model are that: the quick heating energy-saving asphalt tank comprises:

(1) through the cooperation setting between heat preservation and the vacuum layer, the heat that prevents in the jar body that can be fine scatters and disappears to the external world, the effectual waste that reduces the energy, the internal temperature of the improvement jar body that can be quick when reuse, rethread driving motor, the drive shaft, the connecting axle, the cooperation setting between the stirring board, can stir the asphalt material in the jar body, thereby in the even direction asphalt material of heat that gives off on the messenger's heater strip, the asphalt material with in the jar body that can be quick melts, it is comparatively convenient to use.

(2) Through the mounting bracket, a support, cooperation setting between the universal wheel, can drive the bottom plate and remove, thereby can drive the casing and remove, need not to adopt solitary transport vechicle to transport, it is comparatively convenient to remove, at the in-process that removes, through the bottom plate, first installation piece, first damping spring, cooperation setting between the second installation piece, can carry out the shock attenuation to the casing, prevent to cause the damage to the inside of casing at the vibrations that the removal in-process produced, the rethread supporting shoe, the mounting groove, the guide rail, the connecting plate, cooperation setting between the second damping spring, can carry out twice shock attenuation to the casing, further improved the safeguard measure to the casing.

Drawings

FIG. 1 is a schematic diagram of the overall side view structure of the rapid heating energy-saving asphalt tank of the present invention;

FIG. 2 is a schematic diagram of the top view structure of the cover body of the rapid heating energy-saving asphalt tank of the present invention;

FIG. 3 is a schematic view of the overall structure of the rapid heating energy-saving asphalt tank of the present invention;

FIG. 4 is a schematic view of the cross-sectional structure of the bottom plate of the rapid heating energy-saving asphalt tank of the present invention;

FIG. 5 is a schematic view of the top view of the installation frame of the rapid heating energy-saving asphalt tank of the present invention;

FIG. 6 is a schematic view of the sectional structure of the shell of the rapid heating energy-saving asphalt tank of the present invention;

fig. 7 is a schematic view of the connecting shaft of the rapid heating energy-saving asphalt tank of the present invention.

In the figure: 1. a housing; 2. a discharge pipe; 3. a cover body; 4. a drive motor; 5. a feed hopper; 6. a support block; 7. a base plate; 8. a first mounting block; 9. a first damping spring; 10. a second mounting block; 11. a mounting frame; 12. a support; 13. a universal wheel; 14. fixing the rod; 15. connecting blocks; 16. a limiting groove; 17. mounting grooves; 18. a guide rail; 19. a connecting plate; 20. a second damping spring; 21. a bump; 22. a heat-insulating layer; 23. a tank body; 24. a vacuum layer; 25. heating wires; 26. a drive shaft; 27. a connecting shaft; 28. and (4) stirring the plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a rapid heating energy-saving asphalt tank; the device comprises a shell 1, a discharge pipe 2 is fixedly arranged on one side of the shell 1, a cover body 3 is fixedly arranged on the top of the shell 1, a driving motor 4 is fixedly arranged on the top end of the cover body 3, a feed hopper 5 is fixedly arranged on both sides of the top end of the cover body 3, supporting blocks 6 are fixedly arranged on both sides of the bottom end of the shell 1, a bottom plate 7 is movably connected with the bottom of the supporting blocks 6, a first mounting block 8 is fixedly arranged on the bottom of the bottom plate 7, the first mounting block 8 is detachably connected with the bottom of the bottom plate 7 through screws, a plurality of first damping springs 9 are fixedly arranged on the bottom of the first mounting block 8, a plurality of first damping springs 9 are distributed in a rectangular array, a second mounting block 10 is fixedly arranged on the bottom end of the first damping springs 9, the second mounting block 10 is detachably connected with the top of a mounting rack 11 through screws, and a mounting rack 11 is fixedly arranged on the bottom of the second mounting block 10, the mounting frame 11 is U-shaped, the bottom of the mounting frame 11 is fixedly provided with the support 12, the number of the supports 12 is multiple, the multiple supports 12 are distributed in a rectangular array, universal wheels 13 are fixedly arranged at the bottom of the supports 12, through the mounting frame 11, the supports 12 and the cooperation arrangement among the universal wheels 13, the bottom plate 7 can be driven to move, so that the shell 1 can be driven to move, an independent transport vehicle is not needed for transportation, the movement is convenient, in the moving process, through the cooperation arrangement among the bottom plate 7, the first mounting block 8, the first damping spring 9 and the second mounting block 10, the shell 1 can be damped, the damage to the inside of the shell 1 caused by vibration generated in the moving process is prevented, fixing rods 14 are fixedly arranged on two sides of the top of the mounting frame 11, and a connecting block 15 is fixedly arranged at the top ends of the fixing rods 14;

the bottom plate 7 is internally provided with four mounting grooves 17, the four mounting grooves 17 are distributed in a rectangular array, guide rails 18 are fixedly mounted on two sides of the inner wall of each mounting groove 17, one side of each guide rail 18 is movably connected with a connecting plate 19, second damping springs 20 are fixedly mounted on two sides of the bottom of each connecting plate 19, the shell 1 can be damped twice through the matching arrangement of the supporting block 6, the mounting grooves 17, the guide rails 18, the connecting plates 19 and the second damping springs 20, the protection measures for the shell 1 are further improved, a convex block 21 is fixedly mounted at the top end of the shell 1, a heat-insulating layer 22 is arranged on the outer side of the shell 1, a tank body 23 is arranged on the inner side of the shell 1, the bottom end of the feed hopper 5 is communicated with the tank body 23, a vacuum layer 24 is arranged between the shell 1 and the tank body 23, and heat in the tank body 23 can be well prevented from being dissipated to the outside through the matching arrangement between the heat-insulating layer 22 and the vacuum layer 24, the effectual waste that reduces the energy, the inside temperature of the improvement jar body 23 that can be quick when reusing, the inner wall fixed mounting of the jar body 23 has heater strip 25, the shape of heater strip 25 is semi-circular, the quantity of heater strip 25 has four, the annular array that is of four heater strips 25 distributes on the inner wall of the jar body 23, driving motor 4's bottom fixed mounting has drive shaft 26, the bottom fixed mounting of drive shaft 26 has connecting axle 27, the outside fixed mounting of connecting axle 27 has stirring board 28, rethread driving motor 4, drive shaft 26, connecting axle 27, the cooperation setting between stirring board 28, can stir the asphalt material in the jar body 23, thereby in the even direction asphalt material of heat that makes the giving off on the heater strip 25, can be quick melt the asphalt material in the jar body 23, it is comparatively convenient to use.

As an optimal technical solution of the utility model: the discharge pipe 2 is arranged at the bottom of one side of the shell 1, one end of the discharge pipe 2 is communicated with the inside of the tank body 23, the bottom end of the driving motor 4 can be detachably fixed in the middle of the top end of the cover body 3 through a fixing bolt, and the driving motor 4 can be detached;

as an optimal technical solution of the utility model: the bottom of the supporting block 6 is detachably fixed at the top of the connecting plate 19 through a fixing bolt, grooves matched with the guide rails 18 are formed in the two sides of the connecting plate 19, the bottom end of each second damping spring 20 is fixed with the inner bottom wall of the mounting groove 17, the number of the second damping springs 20 is four, the four second damping springs 20 are distributed in a rectangular array mode, the second damping springs 20 are damping springs, and the bottom plate 7 at the bottom end of the shell 1 can be detached;

as an optimal technical solution of the utility model: the two sides of the bottom plate 7 are respectively provided with a limiting groove 16, the connecting block 15 is arranged in the limiting groove 16, the outer wall of the connecting block 15 is movably connected with the inner wall of the limiting groove 16, the number of the fixing rods 14 is six, and the six fixing rods 14 are distributed in a rectangular array, so that the stability of the shell 1 can be improved;

as an optimal technical solution of the utility model: the shape of the lug 21 is annular, the outer side of the lug 21 is provided with an external thread, the inner side of the cover body 3 is provided with an internal thread matched with the lug 21, the heat insulation layer 22 is made of heat insulation cotton materials, and the cover body 3 can be detached from the top end of the shell 1;

as an optimal technical solution of the utility model: the bottom end of the driving shaft 26 penetrates through the top end of the cover body 3 and extends to the inside, and the connecting shaft 27 is movably connected with the inner bottom wall of the tank body 23;

as an optimal technical solution of the utility model: the width of the stirring plates 28 is equal to the radius length of the tank body 23, the number of the stirring plates 28 is four, the four stirring plates 28 are distributed in an annular array, the stirring plates 28 are made of high-temperature alloy materials, the stirring plates 28 can work in the tank body 23 better, and the stirring plates 28 are prevented from being damaged due to high temperature.

The working principle of the embodiment is as follows: when the rapid heating energy-saving asphalt tank is used, in the moving process, as shown in fig. 1-5, a traction rope on a tractor is connected with a bottom plate 7, the shell 1 can be directly driven to move through the tractor after the connection, in the moving process, the vibration generated in the moving process of the shell 1 can be buffered through the expansion and contraction of a first damping spring 9, meanwhile, a connecting block 15 slides up and down in a limiting groove 16, the vibration generated in the moving process of the shell 1 can be buffered for the second time through the expansion and contraction of a second damping spring 20, and at the moment, a connecting plate 19 slides up and down on a guide rail 18;

as shown in fig. 6-7, when the device is used, asphalt raw materials can be poured into the tank 23 through the feeding hopper 5, then the heating wire 25 is started, at this time, heat emitted by the heating wire 25 is guided to the asphalt raw materials and melts the asphalt raw materials, in the melting process, the driving motor 4 is started, the driving motor 4 drives the stirring plate 28 to stir the asphalt raw materials in the tank 23 through the connecting shaft 27 on the driving shaft 26, meanwhile, the heat insulation layer 22 and the vacuum layer 24 block the heat in the tank 23 from radiating to the outside, when the asphalt raw materials need to be taken, the asphalt raw materials in the tank 23 can be extracted through the discharging pipe 2, which is the working process of the whole device, and the content which is not described in detail in this specification belongs to the prior art known to those skilled in the art.

The electrical components presented in the article can be electrically connected with a controller, the controller can be electrically connected with the external 220V mains supply, and the controller can be a conventional known device for controlling a computer and the like

Although the present invention has been described in detail with reference to the foregoing embodiments, it should be noted that, in the present invention, unless otherwise explicitly specified or limited, the terms "set", "mounted", "connected", "fixed", and the like are to be interpreted broadly, and may be, for example, either fixedly connected or detachably connected; or indirectly through an intermediary. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art; it will be appreciated by those skilled in the art that modifications may be made to the above-described embodiments, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and the like which fall within the spirit and scope of the present invention may be resorted to.

Claims (7)

1. The quick heating energy-saving asphalt tank comprises a shell (1) and is characterized in that a discharging pipe (2) is fixedly mounted on one side of the shell (1), a cover body (3) is fixedly mounted on the top of the shell (1), a driving motor (4) is fixedly mounted on the top end of the cover body (3), a feeding hopper (5) is fixedly mounted on each of two sides of the top end of the cover body (3), a supporting block (6) is fixedly mounted on each of two sides of the bottom end of the shell (1), a bottom plate (7) is movably connected to the bottom of the supporting block (6), a first mounting block (8) is fixedly mounted on the bottom of the bottom plate (7), a first damping spring (9) is fixedly mounted on the bottom of the first mounting block (8), a second mounting block (10) is fixedly mounted on the bottom of the first damping spring (9), and a mounting frame (11) is fixedly mounted on the bottom of the second mounting block (10), a support (12) is fixedly installed at the bottom of the installation rack (11), universal wheels (13) are fixedly installed at the bottom of the support (12), fixing rods (14) are fixedly installed on two sides of the top of the installation rack (11), and connecting blocks (15) are fixedly installed at the top ends of the fixing rods (14);

a mounting groove (17) is arranged in the bottom plate (7), guide rails (18) are fixedly mounted on two sides of the inner wall of the mounting groove (17), one side of the guide rail (18) is movably connected with a connecting plate (19), both sides of the bottom of the connecting plate (19) are fixedly provided with second damping springs (20), the top end of the shell (1) is fixedly provided with a convex block (21), the outer side of the shell (1) is provided with a heat-insulating layer (22), a tank body (23) is arranged on the inner side of the shell (1), a vacuum layer (24) is arranged between the shell (1) and the tank body (23), the inner wall of the tank body (23) is fixedly provided with a heating wire (25), the bottom end of the driving motor (4) is fixedly provided with a driving shaft (26), the bottom end of the driving shaft (26) is fixedly provided with a connecting shaft (27), and the outer side of the connecting shaft (27) is fixedly provided with a stirring plate (28).

2. The rapid heating and energy saving asphalt tank according to claim 1, wherein the discharge pipe (2) is arranged at the bottom of one side of the shell (1), one end of the discharge pipe (2) is communicated with the inside of the tank body (23), and the bottom end of the driving motor (4) can be detachably fixed at the middle part of the top end of the cover body (3) through a fixing bolt.

3. The asphalt tank with the functions of rapid temperature rise and energy saving as claimed in claim 1, wherein the bottom of the supporting block (6) is detachably fixed on the top of the connecting plate (19) through fixing bolts, two sides of the connecting plate (19) are both provided with grooves adapted to the guide rails (18), the bottom end of the second damping spring (20) is fixed with the inner bottom wall of the mounting groove (17), the number of the second damping springs (20) is four, the four second damping springs (20) are distributed in a rectangular array, and the second damping springs (20) are damping springs.

4. The asphalt tank with the functions of rapid temperature rise and energy conservation as claimed in claim 1, wherein the bottom plate (7) is provided with limiting grooves (16) on both sides of the bottom, the connecting block (15) is arranged inside the limiting grooves (16), the outer wall of the connecting block (15) is movably connected with the inner wall of the limiting grooves (16), the number of the fixing rods (14) is six, and the six fixing rods (14) are distributed in a rectangular array.

5. The asphalt tank with the functions of rapid temperature rise and energy conservation as claimed in claim 1, wherein the shape of the projection (21) is annular, the outer side of the projection (21) is provided with an external thread, the inner side of the cover body (3) is provided with an internal thread matched with the projection (21), and the heat-insulating layer (22) is made of heat-insulating cotton material.

6. A rapid heating and energy saving asphalt tank as claimed in claim 1, wherein the bottom end of the driving shaft (26) penetrates the top end of the cover body (3) and extends to the inside, and the connecting shaft (27) is movably connected with the inner bottom wall of the tank body (23).

7. The asphalt tank with the advantages of rapid temperature rise and energy conservation as claimed in claim 1, wherein the width of the stirring plates (28) is equal to the radius length of the tank body (23), the number of the stirring plates (28) is four, the four stirring plates (28) are distributed in an annular array, and the stirring plates (28) are made of high-temperature alloy materials.

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