CN214583489U - Volume measuring device for oil sludge at bottom of storage tank - Google Patents
Volume measuring device for oil sludge at bottom of storage tank Download PDFInfo
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- CN214583489U CN214583489U CN202120812460.XU CN202120812460U CN214583489U CN 214583489 U CN214583489 U CN 214583489U CN 202120812460 U CN202120812460 U CN 202120812460U CN 214583489 U CN214583489 U CN 214583489U
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- storage tank
- measuring device
- infrared
- tank bottom
- volume measuring
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Abstract
The utility model relates to a storage tank detection device technical field, more specifically say, are a storage tank bottoms fatlute volume measurement device, the device includes: a detection table; the infrared detection mechanism is movably arranged on the detection platform and is used for measuring and feeding back the volume of the oil sludge in the crude oil storage tank; and the auxiliary mechanism is used for assisting the infrared detection mechanism to measure the volume of the oil sludge in the storage tanks with different heights. The utility model discloses according to the different characteristics of self temperature of air in the crude oil storage tank and fatlute, adopt infrared measurement mechanism to carry out three-dimensional temperature to the storage tank of co-altitude not, and finally convert measured fatlute volume point data into digital data and feed back out through the display screen, it is more accurate to compare traditional artifical chi method of examining and measure, and degree of automation is high, saves a large amount of labours.
Description
Technical Field
The utility model relates to a storage tank detection device technical field, the more specifically say, are a storage tank bottoms fatlute volume measurement device.
Background
At present, a crude oil storage tank of an oil production platform is used as storage buffer equipment for crude oil of an oil field group, and the stability of the liquid level of the crude oil storage tank is very important for the continuous production of the oil field group, the normal operation of a crude oil output pump and the safety and stability of the pressure of the storage tank.
After the crude oil is stored in the crude oil storage tank for a long time, the phenomenon of oil sludge accumulation easily exists at the bottom of the storage tank, workers need to measure the volume of the oil sludge in time and perform corresponding analysis processing, and the volume of the oil sludge is roughly measured by adopting a manual scale detection method in the prior art.
The manual detection mode aiming at the volume detection of the oil sludge at the bottom of the crude oil storage tank consumes a large amount of labor, the large storage tank is inconvenient to measure, and the measurement accuracy is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a storage tank bottoms fatlute volume measurement device to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a storage tank bottom sludge volume measuring device, the device comprising:
a detection table;
the infrared detection mechanism is movably arranged on the detection platform and is used for measuring and feeding back the volume of the oil sludge in the crude oil storage tank; and
and the auxiliary mechanism is used for assisting the infrared detection mechanism to measure the volume of the oil sludge in the storage tanks with different heights.
The application further adopts the technical scheme that: the detection station includes:
a machine base; and
the tray is movably arranged on the base;
the base is connected with the tray through a plurality of elastic pieces, and monitoring pieces are arranged between the base and the tray and used for monitoring the compression condition of the tray and feeding back the compression condition of the tray.
The application further adopts the technical scheme that: the monitoring piece includes: a set of electrode pads;
and the electrode plates are respectively arranged on the opposite surfaces of the tray and the base and are electrically connected with the infrared detection mechanism.
The application further adopts the technical scheme that: the infrared detection mechanism includes:
an execution unit configured to detect an execution job;
the driving unit is used for driving the execution unit to move;
the display screen is fixedly arranged on the detection table and used for feeding back volume data measured by the execution unit; and
a control module also disposed on the inspection station.
This application still further technical scheme: the execution unit includes:
the mounting seat is slidably mounted on the base and is connected with the driving unit; and
the number of the infrared detectors is at least one, and the infrared detectors are fixedly arranged on the mounting seat.
This application still further technical scheme: the driving unit includes:
the sliding piece is connected with the mounting seat;
the first motor is fixedly arranged on the machine base and is electrically connected with the electrode plates; and
a connecting member;
the base is formed with a sliding groove in sliding fit with the sliding part, and the driving end of the first motor is connected with the sliding part through a connecting piece.
This application still further technical scheme: the control module includes: the system comprises a central processing unit, a data processing unit and an optical imaging unit;
the display screen, the data processing unit, the optical imaging unit and the infrared detector are electrically connected with the central processing unit.
The application adopts a further technical scheme that: the assist mechanism includes:
the sensing piece is used for measuring the height of the storage tank and feeding back the height; and
and the adjusting unit is used for adjusting the position of the infrared detector.
The application adopts a further technical scheme that: the adjusting unit includes:
the rack is fixedly arranged on the sliding part, and a track in sliding fit with the rack is formed in the mounting seat;
the gear is rotatably arranged in the mounting seat and meshed with the rack; and
the second motor is fixedly arranged on the mounting seat, and the output end of the second motor is coaxially and fixedly arranged with the gear;
the sensing piece, the central processing unit and the second motor are electrically connected.
Adopt the embodiment of the utility model provides a technical scheme compares with prior art, has following beneficial effect:
the utility model discloses according to the different characteristics of self temperature of air in the crude oil storage tank and fatlute, adopt infrared measurement mechanism to carry out three-dimensional temperature to the storage tank of co-altitude not, and finally convert measured fatlute volume point data into digital data and feed back out through the display screen, it is more accurate to compare traditional artifical chi method of examining and measure, and degree of automation is high, saves a large amount of labours.
Drawings
FIG. 1 is a schematic structural diagram of a tank bottom sludge volume measuring device of a storage tank in the embodiment of the application;
FIG. 2 is a schematic diagram of an infrared detection mechanism in the device for measuring the volume of sludge at the bottom of the storage tank in the embodiment of the application;
fig. 3 is a schematic structural diagram of a tray in the tank bottom sludge volume measuring device in the embodiment of the application.
The reference numerals in the schematic drawings illustrate:
the system comprises a machine base 1, a pallet 2, an electrode plate 3, a mounting base 4, an infrared detector 5, a control module 6, a sliding chute 7, an infrared sensor 8, a spring 9, a display screen 10, a first motor 11, a rack 12, a gear 13, a second motor 14, a central processing unit 15, a data processing unit 16, an optical imaging unit 17, a sliding part 18 and a connecting part 19.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention, and the following embodiments are combined to further describe the present invention.
Referring to fig. 1-3, in an embodiment of the present application, an apparatus for measuring a volume of sludge at a tank bottom of a storage tank includes:
a detection table;
the infrared detection mechanism is movably arranged on the detection platform and is used for measuring and feeding back the volume of the oil sludge in the crude oil storage tank; and
and the auxiliary mechanism is used for assisting the infrared detection mechanism to measure the volume of the oil sludge in the storage tanks with different heights.
In a particular aspect of this embodiment, the inspection station comprises:
a machine base 1; and
the tray 2 is movably arranged on the machine base 1;
be equipped with between frame 1 and the tray 2 and connect through a plurality of elastic component, and be equipped with the monitoring piece between the two for the monitoring tray 2 pressurized condition and feedback.
Preferably, the elastic member is preferably a spring 9, but is not limited to one structure of the spring 9, and may be another elastic structure, such as an elastic sheet, an elastic steel plate, or an elastic rubber, as long as the tray 2 can be automatically reset, and is not limited in particular herein.
Preferably, the monitoring member includes: a set of electrode plates 3;
and the electrode plates 3 are respectively arranged on the opposite surfaces of the tray 2 and the base 1 and are electrically connected with the infrared detection mechanism.
When in actual application, when will wait to detect crude oil storage tank and place on tray 2, tray 2 receives the effect of pressure, make tray 2 move down as the direction shown in fig. 1, contact between the electrode slice 3, automatic triggering infrared detection mechanism carries out infrared temperature scanning detection to around the storage tank, and give infrared detection mechanism through setting up the measurement of complementary unit to the storage tank height, make infrared detection mechanism make corresponding height adjustment action, so that exceed the height of predetermined scanning region to the storage tank and scan work, finally measure the volume of tank bottoms fatlute.
Referring to fig. 1 and 2, as another preferred embodiment of the present application, the infrared detection mechanism includes:
an execution unit configured to detect an execution job;
the driving unit is used for driving the execution unit to move;
the display screen 10 is fixedly arranged on the detection table and used for feeding back volume data measured by the execution unit; and
a control module 6, the control module 6 also being disposed on the inspection station.
In a case of this embodiment, the infrared detection mechanism may further adopt a voice broadcasting mode instead of the display screen 10 to directly broadcast the voice to feed back the measured volume data to the staff, however, in this embodiment, in order to improve the persistence time of the data and facilitate the recording and analysis of the staff, the display screen 10 is preferably used to feed back and record the finally measured result.
During practical application, the driving unit drives the execution unit to carry out infrared temperature scanning work around the crude oil storage tank to be detected, the control module 6 converts the electric signal of the final infrared temperature scanning into a digital signal, and the final oil sludge volume data is fed back through the display screen 10, so that the recording and the analysis in the later period of personnel are facilitated.
Referring to fig. 1, as another preferred embodiment of the present application, the execution unit includes:
the mounting seat 4 is slidably mounted on the machine base 1, and is connected with the driving unit; and
the number of the infrared detectors 5 is at least one, and the infrared detectors 5 are fixedly arranged on the mounting base 4.
In one aspect of this embodiment, the number of the infrared detectors 5 may be a plurality of, and the equal distance is arranged on the mounting base 4, and a plurality of the infrared detectors 5 are electrically connected to the control module 6, so as to improve the efficiency of infrared temperature scanning.
In practical application, the mounting seat 4 is controlled to move around the crude oil storage tank through the driving unit, the storage tank is scanned through the infrared detector 5, the temperature is accumulated and arranged in a point signal mode to form three-dimensional data according to different temperatures of air and oil sludge in the storage tank, the three-dimensional data is displayed on the display screen 10 in a digital data mode through the control module 6, the volume of the oil sludge is measured, and when the height of the storage tank exceeds the scanning range of the infrared detector 5, the mounting seat 4 is controlled to move upwards through the auxiliary mechanism in the direction shown in fig. 1, and the whole storage tank is subjected to infrared scanning.
Referring to fig. 1, as another preferred embodiment of the present application, the driving unit includes:
a sliding part 18, wherein the sliding part 18 is connected with the mounting seat 4;
the first motor 11 is fixedly arranged on the machine base 1 and is electrically connected with the electrode plates 3; and
a connecting member 19;
the base 1 is formed with a sliding chute 7 in sliding fit with a sliding part 18, and the driving end of the first motor 11 is connected with the sliding part 18 through a connecting piece 19.
In one aspect of the present application, the connecting member 19 may be a rod member as shown in fig. 1, or may be a plate member or other structure made of hard material, as long as the sliding member 18 and the first motor 11 can be connected and move synchronously therebetween, and is not particularly limited herein.
In another aspect of the present application, the first motor 11 may be a servo motor, a stepper motor, or the like, and is preferably a stepper motor in the present embodiment, and the model is SJ-3H110MB type stepper motor.
In practical application, when the electrode plates 3 are contacted, the first motor 11 is triggered to be electrified and rotated, and then the mounting seat 4 is driven to move along the direction of the sliding groove 7 through the connecting piece 19 and the sliding piece 18, so that the scanning measurement work of the crude oil storage tank is realized.
Referring to fig. 2, as another preferred embodiment of the present application, the control module 6 includes: a central processor 15, a data processing unit 16, and an optical imaging unit 17;
the display screen 10, the data processing unit 16, the optical imaging unit 17 and the infrared detector 5 are electrically connected with the central processing unit 15.
In practical application, the temperature point data measured by the infrared detector 5 is accumulated and imaged through the optical imaging unit 17, the measured oil sludge volume point data is converted into digital data through the data processing unit 16, and the digital data is displayed through the display screen 10, so that the later recording and analysis work of workers is facilitated.
Referring to fig. 1, as another preferred embodiment of the present application, the auxiliary mechanism includes:
the sensing piece is used for measuring the height of the storage tank and feeding back the height; and
and an adjusting unit for adjusting the position of the infrared detector 5.
In a specific case of this embodiment, the sensing element is preferably an infrared sensor 8, but is not limited to an infrared sensor 8, and may also be an ultrasonic distance measuring sensor, a light wave distance measuring sensor, or a laser distance measuring sensor, etc., as long as the distance between the top of the storage tank and the sensing element itself can be measured, and the height of the storage tank can be indirectly measured, and is not particularly limited herein.
In another specific case of this embodiment, the adjusting unit includes:
the rack 12 is fixedly arranged on the sliding part 18, and a track in sliding fit with the rack 12 is formed in the mounting seat 4;
the gear 13 is rotatably arranged in the mounting seat 4 and is meshed with the rack 12; and
the second motor 14 is fixedly arranged on the mounting seat 4, and the output end of the second motor 14 is coaxially and fixedly arranged with the gear 13;
the sensing element, the cpu 15 and the second motor 14 are electrically connected.
In practical application, when placing the crude oil storage tank on tray 2, highly measuring the storage tank through infrared sensor 8, when the height of storage tank exceedes infrared detector 5's predetermined scanning scope, through central processing unit 15 control second motor 14 rotation, drive gear 13 and rotate, and under the meshing effect between gear 13 and rack 12, drive mount pad 4 and shift up corresponding height relatively the frame 1, and then carry out the work of infrared temperature scanning to the part that the storage tank exceedes, avoid appearing measuring the omission.
The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, without departing from the inventive spirit of the present invention, the person skilled in the art should also design the similar structural modes and embodiments without creativity to the technical solution, and all shall fall within the protection scope of the present invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. A storage tank bottom sludge volume measuring device, the device comprising:
a detection table;
the infrared detection mechanism is movably arranged on the detection platform and is used for measuring and feeding back the volume of the oil sludge in the crude oil storage tank; and
and the auxiliary mechanism is used for assisting the infrared detection mechanism to measure the volume of the oil sludge in the storage tanks with different heights.
2. A tank bottom sludge volume measuring device according to claim 1, wherein said test station comprises:
a machine base; and
the tray is movably arranged on the base;
the base is connected with the tray through a plurality of elastic pieces, and monitoring pieces are arranged between the base and the tray and used for monitoring the compression condition of the tray and feeding back the compression condition of the tray.
3. A tank bottom sludge volume measuring device according to claim 2, wherein said monitoring means comprises: a set of electrode pads;
and the electrode plates are respectively arranged on the opposite surfaces of the tray and the base and are electrically connected with the infrared detection mechanism.
4. A tank bottom sludge volume measuring device according to claim 3, wherein said infrared detection mechanism comprises:
an execution unit configured to detect an execution job;
the driving unit is used for driving the execution unit to move;
the display screen is fixedly arranged on the detection table and used for feeding back volume data measured by the execution unit; and
a control module also disposed on the inspection station.
5. A tank bottom sludge volume measuring device according to claim 4, wherein the execution unit comprises:
the mounting seat is slidably mounted on the base and is connected with the driving unit; and
the number of the infrared detectors is at least one, and the infrared detectors are fixedly arranged on the mounting seat.
6. A tank bottom sludge volume measuring device according to claim 5, wherein said drive unit comprises:
the sliding piece is connected with the mounting seat;
the first motor is fixedly arranged on the machine base and is electrically connected with the electrode plates; and
a connecting member;
the base is formed with a sliding groove in sliding fit with the sliding part, and the driving end of the first motor is connected with the sliding part through a connecting piece.
7. A tank bottom sludge volume measuring apparatus according to claim 6 wherein the control module comprises: the system comprises a central processing unit, a data processing unit and an optical imaging unit;
the display screen, the data processing unit, the optical imaging unit and the infrared detector are electrically connected with the central processing unit.
8. A tank bottom sludge volume measuring device according to claim 5, wherein said assist mechanism comprises:
the sensing piece is used for measuring the height of the storage tank and feeding back the height; and
and the adjusting unit is used for adjusting the position of the infrared detector.
9. A tank bottom sludge volume measuring device according to claim 8, wherein said regulating unit comprises:
the rack is fixedly arranged on the sliding part, and a track in sliding fit with the rack is formed in the mounting seat;
the gear is rotatably arranged in the mounting seat and meshed with the rack; and
the second motor is fixedly arranged on the mounting seat, and the output end of the second motor is coaxially and fixedly arranged with the gear;
the sensing piece, the central processing unit and the second motor are electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120812460.XU CN214583489U (en) | 2021-04-20 | 2021-04-20 | Volume measuring device for oil sludge at bottom of storage tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120812460.XU CN214583489U (en) | 2021-04-20 | 2021-04-20 | Volume measuring device for oil sludge at bottom of storage tank |
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| Publication Number | Publication Date |
|---|---|
| CN214583489U true CN214583489U (en) | 2021-11-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120812460.XU Expired - Fee Related CN214583489U (en) | 2021-04-20 | 2021-04-20 | Volume measuring device for oil sludge at bottom of storage tank |
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| CN (1) | CN214583489U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| PL443197A1 (en) * | 2022-12-20 | 2024-06-24 | Urząd Dozoru Technicznego | Measurement method and set for measuring the volume of sediment in the tank |
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2021
- 2021-04-20 CN CN202120812460.XU patent/CN214583489U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| PL443197A1 (en) * | 2022-12-20 | 2024-06-24 | Urząd Dozoru Technicznego | Measurement method and set for measuring the volume of sediment in the tank |
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Granted publication date: 20211102 |