CN214582501U - Pneumatic lifting safety protection device for electric furnace door - Google Patents

Pneumatic lifting safety protection device for electric furnace door Download PDF

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Publication number
CN214582501U
CN214582501U CN202120879609.6U CN202120879609U CN214582501U CN 214582501 U CN214582501 U CN 214582501U CN 202120879609 U CN202120879609 U CN 202120879609U CN 214582501 U CN214582501 U CN 214582501U
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CN
China
Prior art keywords
cylinder
protection body
electric stove
protection
base
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN202120879609.6U
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Chinese (zh)
Inventor
王威
谭永彦
张军
滕斌
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Shandong Iron and Steel Co Ltd
Original Assignee
Shandong Iron and Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Iron and Steel Co Ltd filed Critical Shandong Iron and Steel Co Ltd
Priority to CN202120879609.6U priority Critical patent/CN214582501U/en
Application granted granted Critical
Publication of CN214582501U publication Critical patent/CN214582501U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a pneumatic lift safety device of electric stove furnace gate, including setting firmly body base and the cylinder base on electric stove cradle frame to and through horizontal hinge with body base articulated protection body, the protection body extends to between electric stove rotating frame and the operation platform, install the drive on the cylinder base the protection body drives actuating cylinder around horizontal hinge pivoted, it passes through air supply line intercommunication air supply to drive actuating cylinder. The utility model discloses a set up the protection body, changed during present electric stove is smelted, the high unsettled platform of furnace gate department does not have safety protection's current situation, temperature measurement operator provides safety protection, the stokehold worker can effectively reduce the risk that operating personnel fell from the platform top when the temperature measurement sampling operation of furnace gate department, this protector uses conveniently, compressed air through certain pressure can satisfy the service condition, the two cushion cylinder of this device adoption, effectively noise reduction and vibration, improve device operating stability.

Description

Pneumatic lifting safety protection device for electric furnace door
Technical Field
The utility model relates to a smelt safety device technical field, especially involve a pneumatic lift safety device of electric stove furnace gate.
Background
In the first line of industrial production, safety control is always important. As an important part of the metallurgical process, the electric furnace steelmaking process is also a high-risk management and control link. Present electric stove design is mostly cradle frame and operation platform disconnect-type, has certain clearance between the furnace gate mouth and platform, and the high unsettled of below places the slag basin under the furnace gate for accomodate electric stove slag. During smelting, if auxiliary temperature measurement sampling equipment (robot) breaks down, the temperature measurement gun and the sampler need to be manually used for close-range operation, and once the operation is wrong, huge potential safety hazards are easily caused.
Disclosure of Invention
The utility model discloses to prior art's not enough, provide a pneumatic lift safety device of electric stove furnace gate, neither influence normal furnace body and change the operation, can not hinder under the normal operating prerequisite of other auxiliary facilities of electric stove again, the operation safety when having guaranteed artifical temperature measurement and sample moreover.
The utility model discloses a through following technical scheme realizes, provide a pneumatic lift safety device of electric stove furnace gate, including setting firmly body base and the cylinder base on electric stove cradle frame to and through horizontal hinge with body base articulated protection body, the protection body extends to between electric stove rotating frame and the operation platform, install the drive on the cylinder base the protection body drives actuating cylinder around horizontal hinge pivoted, it passes through air supply line intercommunication air supply to drive actuating cylinder.
This scheme is through setting up body base and cylinder base on electric stove cradle frame, provides the erection bracing for protecting the body respectively and drive actuating cylinder, provides compressed gas for driving actuating cylinder through the air supply, when needs manual work is operated to the furnace gate mouth, drive actuating cylinder and be in the withdrawal state, the protection body falls to prevent that the staff from falling carelessly, when other equipment need follow the operation of furnace gate mouth, the piston rod that drives actuating cylinder stretches out, drives the protection body and lifts, guarantees the normal operating of other equipment.
As optimization, one side of the horizontal hinge shaft, which is far away from the driving cylinder, is provided with a balancing weight fixedly connected with the protection body. Because the protection body is whole longer, drive actuating cylinder and can normally lift up the protection body under satisfying certain pressure, this optimization scheme installs the balancing weight of certain quality additional at the protection body opposite side, has improved the flexibility that drives actuating cylinder action.
Preferably, the protection body is fixedly connected with at least two support legs supported on the top surface of the electric stove cradle frame. Through the arrangement of the optimized scheme, when the protection body is put down, the lower ends of the supporting legs are supported on the top surface of the cradle frame of the electric furnace, so that the long-time load of a driving cylinder is avoided, the service life of the cylinder is prolonged, and meanwhile, the bending deformation of the protection body is reduced.
As optimization, the protection body includes along the closed rectangular frame body of circumference to and a plurality of montants of rigid coupling in the rectangular frame body, each montant distributes in proper order along the length direction of the rectangular frame body. This protection body of optimization scheme adopts frame rack construction, and simple structure does benefit to control weight, supports the ejector pin and the sill bar of rectangular frame body through setting up the downswing, has improved the structural strength of protection body.
Preferably, the air supply pipeline is provided with a two-position five-way electromagnetic directional valve, a right exhaust port of the two-position five-way electromagnetic directional valve communicated with a rod cavity of the driving cylinder is communicated with a first exhaust throttle valve, and a left exhaust port of the two-position five-way electromagnetic directional valve communicated with a rodless cavity of the driving cylinder is communicated with a second exhaust throttle valve. This optimization scheme's setting through controlling the solenoid directional valve, realizes lifting up and falling the action of protector, through the regulation control cylinder action speed to exhaust throttle valve, makes and drives actuating cylinder and form the buffer type cylinder, and before the cylinder stroke will target in place, the action speed of cylinder piston rod reduces, can effectively reduce the impact that the collision brought, improves the device life.
The utility model has the advantages that: through setting up the protection body, changed present electric stove during smelting, the high unsettled platform of furnace gate department does not have safety protection's current situation, temperature measurement operator provides safety protection, stokehold worker when the temperature measurement sampling operation of furnace gate department, can effectively reduce the risk that operating personnel fell from the platform top, this protector uses conveniently, compressed air through certain pressure can satisfy the service condition, the two buffer cylinder of this device adoption, can effectively noise reduction and vibration, improve device operating stability.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a schematic view of the protection body in an opened state;
shown in the figure:
1. the pneumatic three-way valve comprises an air source, 2, a ball valve, 3, a pneumatic three-way piece, 4, a second exhaust throttle valve, 5, a two-position five-way electromagnetic directional valve, 6, a balancing weight, 7, a body base, 8, a driving cylinder, 9, a cylinder base, 10 and a protection body.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
As shown in fig. 1, the pneumatic lifting safety device for the electric furnace door comprises a body part, a pneumatic part and a control part, specifically, the safety device of the embodiment comprises a body base 7 and a cylinder base 9 which are fixedly arranged on a cradle frame of the electric furnace, and a protection body 10 which is hinged to the body base through a horizontal hinge shaft, wherein the protection body extends to a position between the electric furnace rotating frame and an operation platform, and the protection body is arranged to prevent personnel from falling from a high-suspension space gap existing between the electric furnace rotating frame and the operation platform.
The protection body of this embodiment includes along the closed rectangular frame body of circumference to and a plurality of montants of rigid coupling in the rectangular frame body, each montant distributes in proper order along the length direction of the rectangular frame body. One side of the horizontal hinge shaft far away from the driving cylinder is provided with a balancing weight 6 fixedly connected with the protection body, so that the load of the driving cylinder is reduced, and the effective length of the protection body can be freely adjusted by calculating the size of the balancing weight. The protective body is fixedly connected with two supporting legs supported on the top surface of the electric furnace cradle frame, so that when the protective body is put down, the lower ends of the supporting legs are supported on the top surface of the electric furnace cradle frame, the long-time load of the driving cylinder is avoided, and the service life of the cylinder is prolonged.
The air cylinder base is provided with a driving air cylinder for driving the protection body to rotate around the horizontal hinge shaft, and the driving air cylinder is communicated with an air source through an air supply pipeline. The driving cylinder of this embodiment is two buffer cylinder, has improved the stability of protector action, and when the cylinder stroke target in place, the speed of cylinder piston rod can slow stop, and the impact phenomenon that can effectively prevent to collide and bring takes place, reduces the vibration, improves whole action stationarity, improves the device life. Specifically, a two-position five-way electromagnetic directional valve 5 is installed on the air supply pipeline, a right exhaust port of the two-position five-way electromagnetic directional valve communicated with a rod cavity of the driving cylinder is communicated with a first exhaust throttle valve, and a left exhaust port of the two-position five-way electromagnetic directional valve communicated with a rodless cavity of the driving cylinder is communicated with a second exhaust throttle valve 4. The purpose of controlling the rising and falling action speed of the protective device is achieved by adjusting the flow of the exhaust throttle valve; the purpose of increasing or decreasing the lifting acting force of the protective device is achieved by adjusting the pressure of the pressure reducing valve; the purpose of remote safe operation is achieved through power failure of the electromagnetic directional valve; and the action of the protective device can be not interfered with other equipment and facilities around the furnace body by additionally arranging an electric automatic interlocking function.
The specific use process is that on the basis of the existing gas source 1, a compressed air pipeline is connected in a side-by-side mode, a ball valve 2 is additionally arranged for switching on and off gas circulation, after gas passes through a pneumatic triple piece 3, a piston rod of a driving cylinder 8 is controlled to stretch and retract through a two-position five-way electromagnetic directional valve 5, when the pneumatic triple piece works, the two-position five-way electromagnetic directional valve 5 is electrified, the directional valve is in the right position, a rodless cavity of the cylinder is ventilated, a rod cavity exhausts gas, the piston rod of the cylinder extends out, and a protection body 10 begins to be lifted up slowly; when the two-position five-way electromagnetic reversing valve is powered off, the reversing valve is in the left position (normal position), the rod cavity of the cylinder is ventilated, the rodless cavity exhausts, and the piston rod of the cylinder retracts to drive the protection body 10 to descend. Before the air cylinder is used for the first time, the opening degree of the two exhaust throttle valves is continuously adjusted according to the requirement of the rising and falling speed, and the action speed of the piston rod of the air cylinder is controlled until the proper rising and falling speed is obtained.
The protection body of this embodiment is circular elevating movement around the horizontal hinge on the body base, and if need artifical when the operation of furnace gate mouth, safety device falls, prevents that personnel from falling carelessly, and when other equipment need follow the operation of furnace gate mouth, protector lifts. Through the design and the use of a pneumatic system, the reasonable lifting speed is ensured, the use safety performance of equipment is improved, and the purposes of automation and remote control are conveniently achieved. The electric switch is additionally arranged in the main control chamber to control the two-position five-way electromagnetic directional valve to lose power, so that the bidirectional action of the cylinder is controlled, and the purpose of remote safe operation can be achieved because the electric switch is arranged in the main control chamber.
If there is the equipment that action, stroke and safety device conflict at the scene, can set up automatic interlocking as required, when safety device is in normal position, other equipment forbid at the furnace gate mouth action, when safety device is in the position of lifting, other equipment are at the furnace gate mouth operation this moment, then safety device forbids to fall.
Of course, the above description is not limited to the above examples, and technical features of the present invention that are not described in the present application may be implemented by or using the prior art, and are not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should also belong to the protection scope of the claims of the present invention.

Claims (5)

1. The utility model provides a pneumatic lift safety device of electric stove furnace gate which characterized in that: including setting firmly body base and the cylinder base on electric stove cradle frame to and through horizontal hinge with body base articulated protection body, the protection body extends to between electric stove rotating frame and the operation platform, install the drive on the cylinder base the protection body drives actuating cylinder around horizontal hinge pivoted, it passes through air supply line intercommunication air supply to drive actuating cylinder.
2. The pneumatic lifting safety protection device for the electric furnace door according to claim 1, characterized in that: one side of the horizontal hinge shaft, which is far away from the driving cylinder, is provided with a balancing weight fixedly connected with the protection body.
3. The pneumatic lifting safety protection device for the electric furnace door according to claim 1, characterized in that: at least two supporting legs supported on the top surface of the electric stove cradle frame are fixedly connected to the protection body.
4. The pneumatic lifting safety protection device for the electric furnace door according to claim 1, characterized in that: the protection body includes along the closed rectangular frame body of circumference to and a plurality of montants of rigid coupling in the rectangular frame body, each montant distributes in proper order along the length direction of the rectangular frame body.
5. The pneumatic lifting safety protection device for the electric furnace door according to any one of claims 1 to 4, is characterized in that: two five-way electromagnetic directional valves are installed on the air supply pipeline, a right exhaust port of the two five-way electromagnetic directional valve communicated with a rod cavity of the driving cylinder is communicated with a first exhaust throttle valve, and a left exhaust port of the two five-way electromagnetic directional valve communicated with a rodless cavity of the driving cylinder is communicated with a second exhaust throttle valve.
CN202120879609.6U 2021-04-27 2021-04-27 Pneumatic lifting safety protection device for electric furnace door Expired - Fee Related CN214582501U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120879609.6U CN214582501U (en) 2021-04-27 2021-04-27 Pneumatic lifting safety protection device for electric furnace door

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120879609.6U CN214582501U (en) 2021-04-27 2021-04-27 Pneumatic lifting safety protection device for electric furnace door

Publications (1)

Publication Number Publication Date
CN214582501U true CN214582501U (en) 2021-11-02

Family

ID=78361489

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120879609.6U Expired - Fee Related CN214582501U (en) 2021-04-27 2021-04-27 Pneumatic lifting safety protection device for electric furnace door

Country Status (1)

Country Link
CN (1) CN214582501U (en)

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20211102

CF01 Termination of patent right due to non-payment of annual fee