Feed preparation device convenient for discharge
Technical Field
The utility model relates to an aluminum alloy melting technical field especially relates to a device of prepareeing material convenient to arrange material.
Background
The current capacity of the industrialized aluminum and aluminum alloy smelting furnace exceeds dozens of tons, and the capacity of the smelting furnace gradually expands. Before smelting, aluminum and aluminum alloy must be subjected to the processes of material preparation, furnace charging and the like. The total weight of the materials in the preparation and charging process exceeds dozens of tons, and the materials are generally composed of stacked materials with a plurality of unit weights. At present, materials are generally carried by a forklift from material preparation to charging, the size of a fork of the forklift is limited, when the materials are transferred into a smelting furnace, the materials are easily accumulated in a certain range away from a furnace door of the smelting furnace, so that no materials exist in a furnace space of the smelting furnace far away from the furnace door, the smelting efficiency is greatly reduced due to the material distribution, the materials are generally pushed to and fro by the forklift in actual production, the materials at the furnace door are pushed to the furnace space as far as possible, the workload is invisibly increased, and meanwhile, the working efficiency is greatly reduced. In addition, the forklift generally carries materials in a reciprocating manner through a special groove body, and the forklift is easy to overturn materials carelessly in the carrying process to form potential safety hazards; and the special tank body is basically parallel to the fork of the forklift, the forklift is difficult to completely unload the materials in the tank body during unloading, and the whole unloading process is very troublesome.
Disclosure of Invention
In order to realize one of the above-mentioned problem, the utility model provides a device of prepareeing material convenient to arrange material, this device of prepareeing material pay-off is convenient, can send to the smelting furnace depths, and it is easy to unload.
In order to realize the purpose, the utility model discloses a technical scheme be:
a material preparation device convenient for material discharge comprises a support frame, a material preparation platform, a hydraulic adjusting assembly, a counterweight assembly and a material pushing assembly, wherein the support frame can move relative to the ground; the material preparation platform is arranged at the top of the support frame, one end of the material preparation platform extends out of the support frame and forms an extending edge, and one outward side of the extending edge is hinged with an inclined plate; one end of the hydraulic adjusting component is hinged with the supporting frame, and the other end of the hydraulic adjusting component is hinged with the bottom of the inclined plate; a weight assembly detachably provided on a lower portion of the support frame; the material pushing assembly can be slidably mounted on the material preparation platform and can slide along the extending direction of the material preparation platform.
Furthermore, the support frame comprises a frame body and a support rod, a plurality of idler wheels are arranged at the bottom of the frame body, a counterweight position is arranged on the lower portion of the frame body, the counterweight assembly is arranged on the counterweight position, the material preparation platform is arranged on the top of the frame body, and the support rod is arranged on the bottom of the extending edge; the mounting end of the hydraulic adjusting assembly is hinged to the side wall of the frame body.
Further, the counterweight assembly comprises a bearing plate and side guard plates arranged on the periphery of the bearing plate, the bearing plate is mounted on the lower portion of the frame body, and the bearing plate and the side guard plates form an accommodating space for accommodating the counterweight.
Furthermore, one side of the bottom of the bearing plate is provided with two insertion positions.
Furthermore, one side of the material preparation platform, which is far away from the extending edge, is provided with a bearing edge, and the bottom of the bearing edge is connected with the side wall of the frame body through a plurality of inclined struts.
Further, the platform of prepareeing material all is provided with the breast board along its both sides of stretching out the direction and the both sides of hang plate, the back of breast board is provided with the floor, the lower extreme and the platform of prepareeing material of floor are connected.
Further, the hydraulic pressure adjusting part includes mount pad, pneumatic cylinder and supporting seat, the mount pad can be installed on the lateral wall of support body with dismantling, the erection end and the mount pad of pneumatic cylinder are articulated, the output and the supporting seat of pneumatic cylinder are articulated, the supporting seat can be installed on the back of hang plate with dismantling.
Furthermore, the material pushing assembly comprises a pushing vertical plate and two groups of inserting cylinders, and one ends of the two groups of inserting cylinders are respectively connected with the lower part of the back surface of the pushing vertical plate.
Furthermore, a plurality of connecting ribs are arranged between the inserting cylinder and the back surface of the pushing vertical plate.
Further, one end, far away from the push vertical plate, of the inserting and installing cylinder is connected through a cross beam.
Further, the slope of one end of the stock preparation platform far away from the extending edge is tilted upwards.
The utility model has the advantages that:
the material preparing device has simple structure, and the support frame can move relative to the ground, so that the material is convenient to move; the material that needs put in is once born to the adoption platform of prepareeing material, can realize once throwing the material, and the design that stretches out along can make the material can be thrown and send into the depths of smelting furnace, has improved the degree of consistency of pay-off. In addition, the counterweight assembly can avoid the overturning of the stock preparation platform and improve the stability. The material pushing assembly is convenient for a worker to push the materials on the material preparing platform into the smelting furnace through a forklift. The inclined plate is inclined downwards, controllable discharging close to the extending edge part is achieved, and the workload that workers need to push materials through the forklift to drive the material pushing assembly is reduced.
Drawings
The following detailed description of embodiments of the invention is provided in conjunction with the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a schematic view of a part of the structure of the embodiment of the present invention.
In the figure: the support frame 1, the frame body 11, the support rod 12, the roller 13, the counterweight position 14, the bearing edge 15, the inclined strut 16, the material preparation platform 2, the extension edge 21, the breast board 22, the ribbed plate 23, the inclined plate 24, the counterweight component 3, the bearing plate 31, the side guard plate 32, the accommodating space 33, the insertion position 34, the counterweight 35, the material pushing component 4, the pushing vertical plate 41, the insertion cylinder 42, the connecting rib 43, the cross beam 44, the hydraulic adjusting component 5, the mounting seat 51, the hydraulic cylinder 52 and the support seat 53
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or there can be intervening components, and when a component is referred to as being "disposed in the middle," it is not just disposed in the middle, so long as it is not disposed at both ends, but rather is within the scope of the middle. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 2, the application provides a material preparation device convenient for material discharge, which includes a support frame 1, a material preparation platform 2, a counterweight component 3, a material pushing component 4 and a hydraulic adjusting component 5, wherein the support frame 1 can move relative to the ground; the material preparation platform 2 is arranged at the top of the support frame 1, and one end of the material preparation platform 2 extends out of the support frame 1 to form an extending edge 21; the counterweight component 3 is detachably arranged on the lower part of the support frame 1; the material pushing assembly 4 can be slidably mounted on the material preparation platform 2, and the material pushing assembly 4 can slide along the extending direction of the material preparation platform 2. The width of the material preparing platform 2 is slightly smaller than that of the furnace door of the smelting furnace, and the width of the end extending out and deeply along the 21 is smaller than that of the end connected with the material preparing platform 2, so that the whole material preparing device is conveniently pushed into the smelting furnace. The extension of the extension edge 21 is set according to actual requirements, and the counterweight component 3 can adopt a conventional counterweight block or a counterweight to stabilize the support frame 1. Furthermore, the material preparation platform 2 is tilted upwards at the end far away from the extending edge 21, so that the materials can be pushed into the smelting furnace conveniently. In addition, an inclined plate 24 is hinged to one outward side of the extending edge 21, one end of the hydraulic adjusting assembly 5 is hinged to the support frame 1, and the other end of the hydraulic adjusting assembly is hinged to the bottom of the inclined plate 24; due to the design, the inclination of the inclined plate 24 can be conveniently controlled by a worker, the material on the extending edge 21 can be conveniently unloaded, and the workload of pushing the material by the worker through the material pushing assembly 4 is reduced.
Further, support frame 1 includes support body 11 and bracing piece 12, the bottom of support body 11 is provided with a plurality of gyro wheels 13, be provided with counter weight position 14 on the lower part of support body 11, counter weight component 3 sets up on counter weight position 14, the platform 2 that prepares material sets up on the top of support body 11, bracing piece 12 sets up on stretching out the bottom along 21. The design of the roller 13 is convenient for workers to utilize external equipment to pull the whole material preparation device, and is convenient for feeding and pushing the material preparation device into the furnace door of the smelting furnace. In addition, the frame body 11 is composed of a plurality of upright columns and beam bodies, and the middle part is opened so as to facilitate the placement of the counterweight position 14. In the present application, the counterweight position 14 adopts a detachable structural design, so that the worker can increase or decrease the counterweight assembly 3 and adjust the position of the counterweight assembly 3 conveniently. The design of the support bar 12 facilitates the increase of the load-bearing capacity of the extension edge 21, for which purpose the support bar 12 can be arranged horizontally or obliquely, but in this application, in order to avoid the support bar 12 interfering with the door edge of the smelting furnace, the support bar 12 is arranged horizontally at the back of the extension edge 21 and is welded to the frame body 11.
Referring to fig. 1 and 2, in order to better control the tilting of the tilting plate 24, the hydraulic adjusting assembly 5 includes a mounting seat 51, a hydraulic cylinder 52 and a supporting seat 53, wherein the mounting seat 51 is detachably mounted on the side wall of the frame body 11, the mounting end of the hydraulic cylinder 52 is hinged with the mounting seat 51, the output end of the hydraulic cylinder 52 is hinged with the supporting seat 53, and the supporting seat 53 is detachably mounted on the back surface of the tilting plate 24. After the whole material preparation device with the fully loaded materials is pushed to the door of the smelting furnace, the operator can control the hydraulic cylinder 52 to contract, so that the inclined plate 24 inclines downwards to realize the discharging of the part close to the extending edge 21, and the workload of pushing the materials by the operator through the forklift driving pushing component 4 is reduced.
Further, in one embodiment, in order to better place the weight assembly 3, the weight assembly 3 includes a bearing plate 31 and a side guard plate 32 disposed on the circumferential side of the bearing plate 31, the bearing plate 31 is mounted on the lower portion of the frame body 11, and the bearing plate 31 and the side guard plate 32 form an accommodating space 33 for accommodating a weight 35. One side of bearing plate 31 bottom is provided with two cartridge positions 34, and the staff of being convenient for takes out whole counter weight component 3 from counter weight position 14 through fork truck, has improved the simplicity and convenience that counter weight component 3 placed. Further, the counterweight 35 may be a conventional counterweight or other weight.
In some embodiments, in order to increase the weight of the material preparation platform 2, a bearing edge 15 is arranged on one side of the material preparation platform 2, which is far away from the extending edge 21, and the bottom of the bearing edge 15 is connected with the side wall of the frame body 11 through a plurality of inclined struts 16, so that the area of the material preparation platform 2 can be effectively expanded, and the bearing capacity can be increased.
In addition, in order to avoid the falling of the material, the stock platform 2 is provided with fenders 22 on both sides in the direction of extension thereof. In order to improve the strength of the breast board 22, a rib plate 23 is arranged on the back surface of the breast board 22, and the lower end of the rib plate 23 is connected with the material preparation platform 2. It should be noted that, in the present application, the balustrade 22 and the rib 23 can also be designed on both sides of the inclined plate 24, and such a design can realize that the inclined plate 24 also has the same bearing function as the balustrade 22.
With further reference to fig. 1 to 2, the pushing assembly 4 includes a pushing vertical plate 41 and two sets of inserting cylinders 42, and one end of each of the two sets of inserting cylinders 42 is connected to a lower portion of a back surface of the pushing vertical plate 41. When pushing the materials, the worker inserts the fork of the forklift into the insertion cylinder 42 to lift the whole pushing assembly 4, so that the worker can conveniently push the materials on the material preparing platform 2 into the smelting furnace through the pushing assembly 4. In order to improve the connection stability between the cartridge 42 and the push riser 41, a plurality of connecting ribs 43 are arranged between the cartridge 42 and the back of the push riser 41. Meanwhile, in some embodiments, in order to avoid deformation of the inserting cylinders 42 during the use of the pushing assembly 4 by the forklift, the ends of the inserting cylinders 42 far away from the pushing vertical plates 41 are connected through the cross beams 44, and the distance between the two inserting cylinders 42 is stabilized through the cross beams 44 and is kept stable.
The material preparing device has simple structure, and the support frame 1 can move relative to the ground, so that the materials can be moved conveniently; the material feeding platform 2 is adopted to carry the materials to be fed in once, so that the materials can be fed in once, the design of the extending edge 21 can enable the materials to be fed into the deep part of the smelting furnace, and the feeding uniformity is improved. In addition, the counterweight component 3 can avoid the overturning of the material preparation platform 2, and the stability is improved. The material pushing assembly 4 is convenient for a worker to push the materials on the material preparing platform 2 into the smelting furnace through a forklift. The inclined plate 24 inclines downwards to realize controllable discharging close to the part of the extending edge 21, so that the workload of pushing materials by a worker through driving the material pushing assembly 4 by a forklift is reduced.
The above embodiments are only used for illustrating the technical solutions of the present invention and are not limited thereto, and any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered by the scope of the technical solutions of the present invention.