CN214553296U - Disperse dye preparation proportioning device with high light fastness - Google Patents

Abstract

The utility model discloses a disperse dye preparation proportioning device with high light fastness, which comprises a workbench, a support column arranged on the workbench, a stirring tank arranged on the support column, a mixing pipeline arranged on the stirring tank, a fixed frame arranged on the stirring tank, a quantitative pipe, a feed inlet, a discharge outlet, a stirring mechanism, a quantitative mechanism for controlling dye raw material liquid and a mixing mechanism, wherein the fixed frame is arranged on the stirring tank; the quantitative mechanism comprises a quantitative plate arranged in the quantitative pipe, a valve arranged on the quantitative plate, a supporting plate arranged on the fixing frame, a rotating shaft arranged on the supporting plate, a gear arranged on the rotating shaft, a handle arranged on the rotating shaft, a first sliding rail arranged in the quantitative pipe, a rack capable of sliding up and down relative to the first sliding rail and a locking assembly.

Description

Disperse dye preparation proportioning device with high light fastness

Technical Field

The utility model belongs to the technical field of the dyestuff ratio, especially, relate to a disperse dyes preparation proportioning device of high light fastness.

Background

Dyes are organic compounds that give other materials a vivid and strong hue, and are also called synthetic dyes because pigments used at present are artificially synthesized. The disperse dye is a dye with small molecular weight and no water soluble group in the structure. The disperse dye can be obtained by a conventional preparation method in the industry, for example, the component A and the component B are respectively stirred in the presence of an auxiliary agent, water or other wetting agents to form a pre-dispersion emulsion, and then are mixed according to a preset proportion to obtain the disperse dye. However, in the actual operation process, accurate quantitative charging is difficult to perform, the mixing efficiency is poor, and the requirement of dye preparation is difficult to meet.

SUMMERY OF THE UTILITY MODEL

The utility model discloses an overcome prior art not enough, provide a disperse dyes preparation proportioning device of reinforced high light fastness of accurate ration.

Preferably, in order to achieve the above object, the present invention adopts the following technical solutions: a high light fastness disperse dye preparation proportioning device comprises a workbench, a support column arranged on the workbench, a stirring tank arranged on the support column, a mixing pipeline arranged on the stirring tank, a fixed frame arranged on the stirring tank, a quantitative pipe, a feed inlet, a discharge outlet, a stirring mechanism, a quantitative mechanism for controlling dye raw material liquid and a mixing mechanism, wherein the fixed frame is arranged on the fixed frame; the quantitative mechanism comprises a quantitative plate arranged in the quantitative pipe, a valve arranged on the quantitative plate, a supporting plate arranged on the fixing frame, a rotating shaft arranged on the supporting plate, a gear arranged on the rotating shaft, a handle arranged on the rotating shaft, a first sliding rail arranged in the quantitative pipe, a rack capable of sliding up and down relative to the first sliding rail and a locking assembly; scales are arranged on one side of the rack, so that an operator can conveniently check and accurately position the rack; set up quantitative mechanism, through rotating handle for gear and rack meshing drive rack up-and-down motion, can adjust the height of ration board in the ration pipe, thereby can adorn the volume of liquid in the change ration pipe, be equipped with the scale on the rack, can supply operating personnel to calculate the volume of ration pipe, so that accurately carry out quantitative ratio.

Preferably, the locking assembly includes a plurality of locking holes disposed on the rack, a locking rod disposed on the support plate, a first groove disposed on the locking rod, a fixed shaft disposed in the first groove, a first elastic member disposed on the fixed shaft, a rotating plate disposed on the fixed shaft, and a nut sleeved on the locking rod; the first elastic piece is arranged, after the locking rod penetrates through the locking hole, one end of the rotating plate, which is subjected to the elastic force of the first elastic piece, rotates around the fixed shaft by a certain angle, the other end of the rotating plate abuts against the rack, and then the nut is screwed down, so that the locking rod is prevented from sliding in the locking hole to influence the positioning of the rack.

Preferably, the stirring mechanism comprises a stirring shaft arranged in the stirring tank, a driving piece for driving the stirring shaft to rotate, a scraping piece arranged on the stirring shaft, a through hole arranged on the scraping piece, a rotating assembly, a first stirring paddle arranged on the stirring shaft, a second stirring paddle capable of moving up and down relative to the stirring shaft, a third stirring paddle arranged on the stirring shaft, a fourth stirring paddle capable of moving up and down relative to the stirring shaft and a driving assembly for driving the second stirring paddle to move up and down; a plurality of first gaps are formed in the first stirring paddle; a plurality of second notches are formed in the second stirring paddle; a plurality of third gaps are formed in the third stirring paddle; a plurality of fourth gaps are formed in the fourth stirring paddle; the scraping piece is arranged, when the stirring shaft rotates, the dye deposited on the bottom of the stirring tank is scraped by the edge of the scraping piece, and the condition that the dye is deposited on the bottom of the stirring tank for a long time to cause uneven dye mixing is avoided; when the second stirring paddle and the fourth stirring paddle move upwards, the first gap is filled by the second stirring paddle, the third gap is communicated with the fourth gap, when the stirring shaft rotates, the first stirring paddle and the second stirring paddle rotate to push the dye solution, and the third gap is communicated with the fourth gap, so that part of the dye solution is intercepted by the third stirring paddle, and the dye solution at the third gap and the fourth gap can flow out; when second stirring rake and fourth stirring rake descend, then first breach and second breach intercommunication, the third breach on the third stirring rake is filled up by the fourth stirring rake, and partial dye liquor is intercepted by first stirring rake this moment, and the dye liquor that is in first breach and second breach department can flow out, so in turn for the dye liquor stirring of different height levels is mixed more thoroughly high-efficient.

Preferably, the rotating assembly comprises a fixing rod arranged in the through hole, a housing arranged on the fixing rod, a ball body capable of rotating relative to the housing, and a brush arranged on the ball body; when the (mixing) shaft rotated, the scraper was rotated in step, scraped the deposit dye liquor of agitator tank bottom, and partial liquid passes on the through-hole strikes the spheroid for the spheroid free rotation drives the synchronous rotation of brush, and the dye liquor of convection current warp further stirs, improves dyestuff mixing efficiency.

Preferably, the driving assembly comprises a second slide rail arranged on the stirring tank, a slide block capable of sliding relative to the second slide rail, a connecting rod arranged on the slide block, a ring-shaped element arranged on the connecting rod, a telescopic element for driving the ring-shaped element to move up and down and a fixing frame for supporting the telescopic element; when the telescopic piece works, the annular piece moves up and down relative to the second sliding rail to drive the second stirring paddle and the fourth stirring paddle to move up and down.

Preferably, the mixing mechanism comprises a connecting pipe arranged on the fixing frame, a mixing pipe arranged on the connecting pipe, a spiral channel arranged in the mixing pipe, a first plate arranged on the spiral channel and a second plate arranged on the inner side wall of the mixing pipe; arranging a spiral channel, prolonging the retention time of the two dye liquids entering the mixing tube in the mixing tube, and enabling the two dye liquids to be mutually and automatically mixed in advance; set up first plate and second plate, carry out certain hindrance to two kinds of dye liquors that get into the hybrid tube, increase the impulsive force for two kinds of dye liquors are premixed in advance, improve dye liquor mixing efficiency.

In conclusion, the quantitative mechanism is arranged, the gear is meshed with the rack through the rotating handle, the rack is driven to move up and down, the height of the quantitative plate in the quantitative pipe can be adjusted, the volume of liquid which can be filled in the quantitative pipe is changed, scales are arranged on the rack, and an operator can calculate the volume of the quantitative pipe, so that quantitative proportioning can be accurately performed.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a front view of fig. 1.

Fig. 3 is a cross-sectional view taken along a-a of fig. 2.

Fig. 4 is an enlarged view at B in fig. 3.

Fig. 5 is an enlarged view at C in fig. 3.

Fig. 6 is an enlarged view at D in fig. 3.

Fig. 7 is a partial schematic structural diagram of the present invention.

Fig. 8 is a front view of fig. 7.

Fig. 9 is a cross-sectional view taken along E-E of fig. 8.

Fig. 10 is a cross-sectional view taken along F-F of fig. 8.

Fig. 11 is an enlarged view at G in fig. 10.

Fig. 12 is a partial structural schematic view of the stirring mechanism.

Detailed Description

As shown in fig. 1-12, a device for preparing and proportioning a disperse dye with high light fastness comprises a workbench 11, a support column 12, a stirring tank 13, a mixing pipeline 14, a fixed mount 15, a quantitative tube 16, a feed inlet 17, a discharge outlet 18, a stirring mechanism, a quantitative mechanism for controlling a dye raw material liquid, and a mixing mechanism; the number of the supporting columns 12 is preferably 2, and the supporting columns are symmetrically fixed on the workbench 11; the stirring tank 13 is fixed on the supporting column 12; the mixing pipeline 14 is fixed on the stirring tank 13 and communicated with the stirring tank 13; the fixed frame 15 is fixed on the stirring tank 13; the number of the quantitative tubes 16 is preferably 2, and the quantitative tubes are symmetrically fixed on the fixing frame 15; the feed inlet 17 is arranged on the quantitative pipe 16; the discharge port 18 is arranged on the bottom of the stirring tank 13, and the stirred disperse dye is discharged through the discharge port; a ball valve is arranged in the discharge port 18 and used for controlling the opening or closing of the discharge port 18.

Further, the quantitative mechanism comprises a quantitative plate 21, a valve 22, a supporting plate 23, a rotating shaft 24, a gear 25, a handle 26, a first slide rail 27, a rack 28 and a locking component; scales are arranged on one side of the rack 25, so that an operator can conveniently check and accurately position the rack; the quantitative plate 21 can move up and down relative to the quantitative tube 16, and the edge of the quantitative plate is provided with a wear pad 211, so that the wear between the quantitative plate and the quantitative tube 16 can be reduced, and the service life is prolonged; the valve 22 is arranged on the quantitative plate 21, and an existing electromagnetic valve is selected to control the quantitative plate 21 of the liquid to be opened or closed; the supporting plate 23 is fixed on the fixing frame 15; the rotating shaft 24 is rotatably arranged on the supporting plate 23 in a penetrating way; the gear 24 is fixedly sleeved on the rotating shaft 24; the handle 26 is fixedly sleeved on the rotating shaft 24; the first slide rail 27 is fixed on the inner side wall of the quantitative tube 16; one end of the rack 28 is fixed on the quantitative plate 21, and the rack is meshed with the gear 25 and can slide up and down relative to the first slide rail 27; through rotating the handle for gear 25 and rack 28 mesh, drive rack 28 up-and-down motion, can adjust the height of ration board 21 in dosing pipe 16, thereby can adorn the volume of liquid in the change dosing pipe 16, be equipped with the scale on the rack, can supply operating personnel to calculate the volume of dosing pipe, so that accurately carry out quantitative ratio.

Further, the locking assembly includes a locking hole 31, a locking lever 32, a first groove 33, a fixing shaft 34, a first elastic member 35, a rotating plate 36 and a nut 37; the locking hole 31 is arranged on the rack 28; the locking rod 32 is slidably arranged on the supporting plate 23 in a penetrating way; the number of the first grooves 33 is preferably 2, and the first grooves are symmetrically arranged on the locking rod 32; the fixed shaft 34 is fixedly arranged on the first groove 33 in a penetrating way; the first elastic member 35 is an existing torsion spring, and is sleeved on the fixed shaft 34; the rotating plate 38 is rotatably sleeved on the fixed shaft 34; the nut 37 is sleeved on the other end of the locking rod 32; after the rack 28 is adjusted to a desired height, the locking rod 32 is pushed to pass through the corresponding locking hole 31, one end of the rotating plate 36 is rotated by a certain angle around the fixed shaft 34 under the twisting force of the first elastic element 35, the other end of the rotating plate is abutted against the rack 28, and then the nut 37 is screwed down, so that the locking rod 32 is prevented from sliding in the locking hole 31 to influence the positioning of the rack 28; when the height of the rack 28 needs to be changed, the nut 37 is unscrewed, and then the 2 rotating plates 36 are pressed into the first groove 33 to be retracted into the first groove 33, so that the locking rod 32 can be pulled out of the locking hole 31.

Further, the mixing mechanism includes a connecting pipe 41, a mixing pipe 42, a spiral passage 43, a first plate 44 and a second plate 45; the connecting pipe 41 is fixed on the fixed frame 15, one end of the connecting pipe is communicated with one end of one quantitative pipe 16, and the other end of the connecting pipe is communicated with one end of the other quantitative pipe 16; the mixing pipe 42 is fixed on the stirring tank 13, and one end of the mixing pipe is communicated with the stirring tank 13, and the other end of the mixing pipe is communicated with the connecting pipe 41; the spiral channel 43 is fixed on the inner side wall of the mixing pipe 42; the number of the first plates 44 is preferably 6, the first plates are fixed on the spiral channel 43 at intervals in an annular spiral manner, and a first tooth part 441 is arranged on one side of each first plate; the number of the second plates 45 is preferably 6, the second plates are fixed on the inner side wall of the quantitative tube 16 at intervals in a circular spiral manner, and second tooth parts 451 matched with the first tooth parts 441 are arranged on two sides of the second plates; the dye liquor flows through the spiral channel 43, so that the detention time of the two dye liquors in the mixing tube 42 can be prolonged, and the two dye liquors are mutually and automatically mixed in advance; set up first plate 44 and second plate 45, carry out certain hindrance to two kinds of dye liquors that get into mixing tube 42, increase the impulsive force for two kinds of dye liquors are premixed, improve dye liquor mixing efficiency.

Further, the stirring mechanism comprises a stirring shaft 51, a driving part 52, a scraping part 53, a through hole 54, a rotating assembly, a first stirring paddle 55, a second stirring paddle 56, a third stirring paddle 57, a fourth stirring paddle 58 and a driving assembly; a plurality of first notches 551 are arranged on the first stirring paddle 55; a plurality of second gaps 561 are arranged on the second stirring paddle 56; a plurality of third gaps 571 are arranged on the third stirring paddle 57; a plurality of fourth notches 581 are arranged on the fourth stirring paddle 58; the stirring shaft 51 is rotatably arranged on the stirring tank 13 in a penetrating way; the driving part 52 is a commercially available motor, is mounted and fixed on the stirring tank 13, and is used for driving the stirring shaft 51 to rotate; the number of the scraping pieces 53 is preferably 4, and the scraping pieces are fixed on the stirring shaft 51 at intervals; the scraping piece 53 is provided with a plurality of through holes 54; the number of the first stirring paddles 55 is preferably 2, and the first stirring paddles are symmetrically fixed on the stirring shaft 51; the number of the second stirring paddles 56 is preferably 2, and the second stirring paddles can move up and down relative to the stirring shaft 51; the number of the third stirring paddles 57 is preferably 2, and the third stirring paddles 57 are symmetrically fixed on the stirring shaft 51; the number of the fourth stirring paddles 58 is preferably 2, and the fourth stirring paddles can move up and down relative to the stirring shaft 51; when the motor is started and the stirring shaft 51 rotates, the edge of the scraping piece 53 can scrape the dye deposited on the bottom of the stirring tank 13, so that the condition that the dye is deposited on the bottom of the stirring tank 13 for a long time to cause uneven mixing of the dye is avoided; when the second stirring paddle 56 and the fourth stirring paddle 58 move upwards, the first gap 551 is filled by the second stirring paddle 56, the third gap 571 is communicated with the fourth gap 581, when the stirring shaft 51 rotates, the first stirring paddle 55 and the second stirring paddle 56 rotate to push the dye liquor, the third gap 571 is communicated with the fourth gap 581, so that part of the dye liquor is intercepted by the third stirring paddle 57, and the dye liquor in the third gap 571 and the fourth gap 581 can flow out; when the second stirring paddle 56 and the fourth stirring paddle 58 move downwards, the first notch 551 is communicated with the second notch 561, the third notch 571 on the third stirring paddle 57 is filled with the fourth stirring paddle 58, at the moment, part of the dye liquor is intercepted by the first stirring paddle 55, and the dye liquor in the first notch 551 and the second notch 561 can flow out, so that the steps are alternated, and the dye liquor stirring and mixing of different height levels are more thorough and efficient.

Further, the rotating assembly comprises a fixing rod 61, a housing 62, a ball 63 and a brush 64; the fixing rod 61 is fixed on the through hole 54; the cover 62 is fixed on the fixing rod 61; the ball 63 is arranged in the housing 62 and can rotate relative to the housing 62; the brush 64 is symmetrically fixed on the ball 63; when the stirring shaft 51 rotates, the scraping piece 53 synchronously rotates to scrape the deposited dye liquor at the bottom of the stirring tank 13, and partial liquid passes through the through hole 54 and impacts the ball 63, so that the ball 63 freely rotates to drive the brush 64 to synchronously rotate, the dye liquor flowing through the convection is further stirred, and the dye mixing efficiency is improved.

Further, the driving assembly comprises a second slide rail 71, a slide block 72, a connecting rod 73, a ring-shaped member 74, a telescopic member 75 and a fixed frame 76; the second slide rail 71 is fixed on the stirring tank 13 and is circular; the slide block 62 can slide relative to the second slide rail 71; the number of the connecting rods 73 is preferably 4, and the connecting rods can be arranged on the sliding block 62 in a vertically sliding mode at annular intervals; the ring-shaped member 74 can move up and down relative to the second slide rail 71; the fixing frame 76 is in an inverted U shape and is fixed on the stirring tank 13; the telescopic piece 75 is an existing electric push rod, one end of the telescopic piece is connected to the fixed frame 76, and the other end of the telescopic piece is connected to the annular piece 74; when the electric push rod works, the ring-shaped piece 74 moves up and down relative to the second slide rail 71, so that the 4 connecting rods 73 synchronously move up and down to drive the second stirring paddle 56 and the fourth stirring paddle 58 to move up and down.

It is obvious that the described embodiments are only some of the embodiments of the present invention, and not all of them. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.

Claims (6)

1. A high light fastness disperse dye preparation proportioning device comprises a workbench (11), a support column (12) arranged on the workbench (11), a stirring tank (13) arranged on the support column (12), a mixing pipeline (14) arranged on the stirring tank (13), a fixing frame (15) arranged on the stirring tank (13), a quantitative pipe (16) arranged on the fixing frame (15), a feed inlet (17), a discharge outlet (18), a stirring mechanism, a quantitative mechanism for controlling dye raw material liquid and a mixing mechanism; the method is characterized in that: the quantifying mechanism comprises a quantifying plate (21) arranged in the quantifying pipe (16), a valve (22) arranged on the quantifying plate (21), a supporting plate (23) arranged on the fixing frame (15), a rotating shaft (24) arranged on the supporting plate (23), a gear (25) arranged on the rotating shaft (24), a handle (26) arranged on the rotating shaft (24), a first sliding rail (27) arranged in the quantifying pipe (16), a rack (28) capable of sliding up and down relative to the first sliding rail (27) and a locking assembly.

2. The high light fastness disperse dye preparation proportioning device of claim 1, characterized in that: the locking assembly comprises a plurality of locking holes (31) arranged on the rack (28), a locking rod (32) arranged on the supporting plate (23), a first groove (33) arranged on the locking rod (32), a fixed shaft (34) arranged in the first groove (33), a first elastic piece (35) arranged on the fixed shaft (34), a rotating plate (36) arranged on the fixed shaft (34) and a nut (37) sleeved on the locking rod (32).

3. The high light fastness disperse dye preparation proportioning device of claim 1, characterized in that: the stirring mechanism comprises a stirring shaft (51) arranged in the stirring tank (13), a driving part (52) used for driving the stirring shaft (51) to rotate, a scraping part (53) arranged on the stirring shaft (51), a through hole (54) arranged on the scraping part (53), a rotating assembly, a first stirring paddle (55) arranged on the stirring shaft (51), a second stirring paddle (56) capable of moving up and down relative to the stirring shaft (51), a third stirring paddle (57) arranged on the stirring shaft (51), a fourth stirring paddle (58) capable of moving up and down relative to the stirring shaft (51) and a driving assembly used for driving the second stirring paddle (56) to move up and down, wherein a plurality of first gaps (551) are arranged on the first stirring paddle (55), a plurality of second gaps (561) are arranged on the second stirring paddle (56), a plurality of third gaps (571) are arranged on the third stirring paddle (57), a plurality of fourth gaps (581) are arranged on the fourth stirring paddle (58).

4. The high light fastness disperse dye preparation proportioning device of claim 3, characterized in that: the rotating assembly comprises a fixing rod (61) arranged in the through hole (54), a cover shell (62) arranged on the fixing rod (61), a ball body (63) capable of rotating relative to the cover shell (62) and a hairbrush (64) arranged on the ball body (63).

5. The high light fastness disperse dye preparation proportioning device of claim 3, characterized in that: the driving assembly comprises a second sliding rail (71) arranged on the stirring tank (13), a sliding block (72) capable of sliding relative to the second sliding rail (71), a connecting rod (73) arranged on the sliding block (72), a ring piece (74) arranged on the connecting rod (73), a telescopic piece (75) used for driving the ring piece (74) to move up and down and a fixing frame (76) used for supporting the telescopic piece (75).

6. The high light fastness disperse dye preparation proportioning device of claim 1, characterized in that: the mixing mechanism comprises a connecting pipe (41) arranged on the fixing frame (15), a mixing pipe (42) arranged on the connecting pipe (41), a spiral channel (43) arranged in the mixing pipe (42), a first plate (44) arranged on the spiral channel (43) and a second plate (45) arranged on the inner side wall of the mixing pipe (42).

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