CN214526524U

CN214526524U - Turning device is used in mattress processing

Info

Publication number: CN214526524U
Application number: CN202023280640.2U
Authority: CN
Inventors: 李烨
Original assignee: Ysms Tianjin Industrial Development Co ltd
Current assignee: Ysms Tianjin Industrial Development Co ltd
Priority date: 2020-12-29
Filing date: 2020-12-29
Publication date: 2021-10-29
Anticipated expiration: 2030-12-29

Abstract

The utility model provides a turning device is used in mattress processing, set up the flip structure of mattress both sides including two symmetries, flip structure includes upset unit, slip unit and stand-by unit, and the upset unit is including upset casing, upset support and upset motor, upset casing one side is equipped with the sand grip, and the upset casing passes through sand grip sliding connection to slip unit, the inside fixed connection upset motor of upset casing, the output shaft of upset motor pass upset casing fixed connection to upset support, and the upset support is used for the fixed connection mattress, and stand-by unit is located between upset support and the mattress, and stand-by unit bottom one side is fixed to the slip unit. A turning device for mattress processing simple structure, reasonable in design can realize treating the upset operation of the mattress of processing through upset unit, a slip unit, single can operate moreover, convenient and fast has improved work efficiency greatly, economical and practical easily promotes.

Description

Turning device is used in mattress processing

Technical Field

The utility model belongs to the technical field of the bedding processing, especially, relate to a turning device is used in mattress processing.

Background

At present, the existing turnover device for producing and processing mattresses is a device for turning over mattresses in the process of producing and processing mattresses, and is widely used in the field of mattress production; current turning device for mattress production and processing includes the backup pad, two sets of supports, two sets of solid fixed ring and mount, the bottom of two sets of supports is connected with the regional front end in middle part and the rear end on the top of backup pad respectively, the top of two sets of supports is connected with the bottom of two sets of solid fixed ring's circumference lateral wall respectively, the middle part region of the front end of mount and rear end is provided with two sets of pivots respectively, the outer end of two sets of pivots rotates the suit with two sets of solid fixed ring respectively, but current turning device for mattress processing structure is complicated, and is with high costs, low working efficiency, and can't realize fixed to the quick centre gripping of different width mattresses, the practicality of turning device for mattress processing has been reduced, influence mattress machining efficiency, therefore, it is necessary to improve.

Disclosure of Invention

In view of this, the utility model aims at providing a turning device is used in mattress processing to solve current mattress processing and need manual operation, with high costs, practicality low and waste time and energy's problem.

In order to achieve the above purpose, the technical scheme of the utility model is realized like this:

the utility model provides a turning device is used in mattress processing, sets up the flip structure of 4 both sides of mattress including two symmetries, and 2 flip structure structures are the same, flip structure includes upset unit, sliding element and stand-by unit, the upset unit is including upset casing, upset support and upset motor, upset casing one side is equipped with the sand grip, and the upset casing passes through sand grip sliding connection to sliding element, the inside fixed connection upset motor of upset casing, the output shaft of upset motor pass upset casing fixed connection to upset support, and the upset support is used for dismantling the connection mattress, and the stand-by unit is located between upset support and the mattress, and stand-by unit bottom one side is fixed to sliding element, and the upset motor passes through driver signal connection to the controller.

Further, the sliding unit comprises a sliding support and a cylinder, a U-shaped groove is formed in one side of the sliding support, the sliding support is connected to the convex strip through the U-shaped groove in a sliding mode, the cylinder is arranged on one side of the sliding support, a telescopic rod of the cylinder is fixedly connected to the bottom of the turnover shell, and a signal of the cylinder is connected to the controller.

Further, the standby unit comprises a base, a sliding seat and 2 stop levers, wherein one side of the base is fixedly connected to the sliding support, the base is of a cuboid structure, a groove used for sliding the sliding seat is formed in the upper surface of the base, two ends of the top of the sliding seat are respectively fixedly connected with one stop lever used for shifting the overturning support, the 2 stop levers are of an L-shaped structure, and the 2 stop levers are symmetrically arranged mutually.

Furthermore, scale marks are arranged on one side of the base.

Further, the upset support is including the upset pillar, upset extension board and 2 upset driving levers, the upset pillar is the cylinder structure, the one end fixed connection of upset pillar is to the output shaft of upset motor, the other end is fixed connection to the connecting rod respectively, the upset extension board is located the connecting rod below, and the connecting rod is located same axis with the upset pillar, the other end of connecting rod can be dismantled and be connected to the mattress, 2 upset driving levers of upset pillar outer wall circumference fixed connection, contained angle between 2 upset driving levers is obtuse angle structure, 2 upset driving levers are located between 2 blend levers, and every upset driving lever contacts with a blend lever respectively.

Furthermore, the tops of the 2 stop levers are respectively provided with a correlation sensor, and signals of the correlation sensors are connected to the controller.

Furthermore, the top of the stop lever and the top of the turnover deflector rod are both provided with buffer gaskets.

Furthermore, the stop lever and the overturning deflector rod are made of stainless steel materials.

Furthermore, four corners of the bottom of the sliding support are respectively provided with a traveling wheel.

Further, the controller is PLC, and the model of controller is PC66, and the upset motor is servo motor, and the model of upset motor is 57CME, and the cylinder external connection is to the air supply, and the model of cylinder is SC32X25, and the model of correlation sensor is CX-411.

Compared with the prior art, a turning device for mattress processing have following advantage:

(1) a turning device for mattress processing simple structure, reasonable in design can realize treating the upset operation of the mattress of processing through 2 flip structure, can realize the processing to the mattress of unidimensional fast through adjusting 2 flip structure's distance, single can operate moreover, convenient and fast has improved work efficiency greatly, economical and practical easily promotes.

(2) A turning device is used in mattress processing, its stand-by unit can replace upset motor work when upset motor breaks down temporarily, reduces work efficiency when preventing because of other accidents such as motor damage, strengthens this turning device is used in mattress processing's practicality.

Drawings

The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:

fig. 1 is a schematic view of an overall structure of a turning device for processing a mattress according to an embodiment of the present invention;

fig. 2 is a schematic view of an overturning structure of an overturning device for processing a mattress according to an embodiment of the present invention;

fig. 3 is a front view of an overturning structure of an overturning device for processing a mattress according to an embodiment of the present invention;

fig. 4 is a partial sectional view of a turnover unit of a turnover device for mattress processing according to an embodiment of the present invention.

Description of reference numerals:

1-a turning unit; 11-turning over the shell; 111-with raised lines; 12-turning over the bracket; 121-flip pillars; 122-turning over deflector rod; 123-overturning the support plate; 13-a turnover motor; 2-a sliding unit; 21-a sliding support; 22-a cylinder; 3-a spare unit; 31-a base; 32-a slide; 33-a stop lever; 4-a mattress.

Detailed Description

It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

As shown in fig. 1 to 4, a turning device for processing a mattress comprises two turning structures symmetrically arranged at two sides of a mattress 4, and 2 turning structures are identical in structure, the turning structure comprises a turning unit 1, a sliding unit 2 and a standby unit 3, the turning unit 1 comprises a turning shell 11, a turning bracket 12 and a turning motor 13, a convex strip 111 is arranged at one side of the turning shell 11, the turning shell 11 is slidably connected to the sliding unit 2 through the convex strip 111, the turning motor 13 is fixedly connected inside the turning shell 11, an output shaft of the turning motor 13 penetrates through the turning shell 11 and is fixedly connected to the turning bracket 12, the turning bracket 12 is used for detachably connecting the mattress 4, the standby unit 3 is positioned between the turning bracket 12 and the mattress 4, one side of the bottom of the standby unit 3 is fixed to the sliding unit 2, and the turning motor 13 is connected to a controller through a driver signal, simple structure, reasonable in design can realize treating the upset operation of the mattress 4 of processing through 2 flip structure, and single can operate moreover, and convenient and fast has improved work efficiency greatly, economical and practical, easily promotes.

The sliding unit 2 comprises a sliding support 21 and a cylinder 22, a U-shaped groove is formed in one side of the sliding support 21, the sliding support 21 is connected to the protruding strip 111 in a sliding mode through the U-shaped groove, the cylinder 22 is arranged on one side of the sliding support 21, an expansion rod of the cylinder 22 is fixedly connected to the bottom of the turnover shell 11, and a signal of the cylinder 22 is connected to the controller.

Standby unit 3 includes base 31, slide 32 and 2 pin 33, base 31 one side fixed connection to sliding support 21, base 31 is the cuboid structure, and base 31 upper surface offers and is used for the gliding recess 311 of slide 32, a pin 33 that is used for stirring upset support 12 of slide 32 top both ends difference fixed connection, 2 pin 33 is L type structure, and 2 pin 33 symmetry settings of each other, standby unit 3 can replace upset motor 13 work temporarily when upset motor 13 breaks down, reduce work efficiency when preventing because of other accidents such as motor damage, strengthen this turning device's for mattress processing practicality.

The base 31 one side is equipped with the scale mark, and when in actual use, the scale mark can be drawn on base 31, also can paste the scale bar in base 31 one side to the staff can confirm the accurate position that slide 32 removed according to the scale mark when removing slide 32.

Upset support 12 is including upset pillar 121, upset extension board 123 and 2 upset driving lever 122, upset pillar 121 is the cylinder structure, the one end fixed connection of upset pillar 121 is to the output shaft of upset motor 13, the other end is fixed connection to the connecting rod respectively, upset extension board 123 is located the connecting rod below, and the connecting rod is located same axis with upset pillar 121, the other end of connecting rod can be dismantled and be connected to mattress 4, 2 upset driving lever 122 of upset pillar 121 outer wall circumference fixed connection, contained angle between 2 upset driving lever 122 is the obtuse angle structure, 2 upset driving lever 122 are located between 2 pin 33, and every upset driving lever 122 contacts with a pin 33 respectively.

The top of each of the 2 stop levers 33 is provided with a corresponding sensor, the corresponding sensor is connected to the controller through signals, and the corresponding sensor transmits the signals to the controller when the turnover shift lever 122 is lifted to the top of each of the 2 stop levers 33.

The top of pin 33 and the top of upset driving lever 122 all are equipped with the buffer spacer, and the buffer spacer is used for buffering the frictional force when upset driving lever 122 stirs with pin 33 to extension mattress processing is with turning device's life.

The stop lever 33 and the turning shift lever 122 are made of stainless steel materials, and the hardness of the stop lever 33 and the turning shift lever 122 can be enhanced by the stainless steel materials, so that the mattress 4 is prevented from being bent due to overlarge gravity.

Four corners of the bottom of the sliding support 21 are respectively provided with a traveling wheel, so that a worker can push the turnover device for mattress processing conveniently.

The controller is PLC, and the model of controller is PC66, and upset motor 13 is servo motor, and the model of upset motor 13 is 57CME, and cylinder 22 external connection is to the air supply, and the model of cylinder 22 is SC32X25, and the model of correlation sensor is CX-411.

The utility model provides a turning device's for mattress processing theory of operation:

when the turning machine is in actual use (when the standby unit 3 is not needed), a worker moves 2 turning structures to a designated position in advance, the worker manually starts the controller, the controller controls the cylinder 22 to start working, the telescopic rod of the cylinder 22 rises to drive the mattress 4 to rise, when the mattress 4 rises to the top of the stop lever 33, the opposite-emitting sensor senses the turning shift lever 122 and sends a signal to the controller, the controller controls the cylinder 22 to stop working, the turning motor 13 is started to start working, the turning motor 13 rotates for one circle to drive the mattress 4 to rotate for 180 degrees, and then the turning operation for processing the mattress 4 can be realized;

when the turnover motor 13 is damaged or has other faults and the standby unit 3 is needed, a worker manually starts the controller, the controller controls the air cylinder 22 to start working, the telescopic rod of the air cylinder 22 rises to drive the mattress 4 to rise, when the mattress 4 rises to the top of the stop lever 33, the correlation sensor senses the toggle rod 122 and sends a signal to the controller, which controls the cylinder 22 to stop, at this time, the worker manually pushes the sliding base 32 according to the scale marks on the base 31, the sliding base 32 moves to drive the 2 blocking rods 33 to move towards the turning over shift lever 122, when 2 blocking rods 33 touch the turning shifting rod 122, the turning shifting rod 122 is pushed to rotate by the pushing force of the blocking rods 33, the turning shifting rod 122 rotates to drive the turning support column 121 to rotate, the turning support column 121 rotates to drive the mattress 4 to rotate, when the mattress 4 rotates 180 degrees, the pushing force of the sliding seat can be stopped, thereby realizing the processing and turning operation of the mattress 4.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a turning device is used in mattress processing which characterized in that: the turnover structure comprises two turnover structures which are symmetrically arranged on two sides of a mattress (4), wherein 2 turnover structures are identical in structure, each turnover structure comprises a turnover unit (1), a sliding unit (2) and a standby unit (3), each turnover unit (1) comprises a turnover shell (11), a turnover support (12) and a turnover motor (13), a convex strip (111) is arranged on one side of each turnover shell (11), each turnover shell (11) is connected to the corresponding sliding unit (2) in a sliding mode through the convex strip, the turnover motors (13) are fixedly connected inside the turnover shells (11), output shafts of the turnover motors (13) penetrate through the turnover shells (11) and are fixedly connected to the turnover supports (12), the turnover supports (12) are used for fixedly connecting the mattress (4), the standby units (3) are located between the turnover supports (12) and the mattress (4), and one side of the bottoms of the standby units (3) are fixed to the sliding units (2), the overturning motor (13) is connected to the controller through a driver signal.

2. The turning device for mattress processing according to claim 1, characterized in that: the sliding unit (2) comprises a sliding support (21) and an air cylinder (22), a U-shaped groove is formed in one side of the sliding support (21), the sliding support (21) is connected to the protruding strip in a sliding mode through the U-shaped groove, the air cylinder (22) is arranged on one side of the sliding support (21), a telescopic rod of the air cylinder (22) is fixedly connected to the bottom of the turnover shell (11), and the air cylinder (22) is connected to the controller in a signal mode.

3. The turning device for mattress processing according to claim 2, characterized in that: standby unit (3) include base (31), slide (32) and 2 pin (33), base (31) one side fixed connection to sliding support (21), base (31) are the cuboid structure, and base (31) upper surface offers and is used for the gliding recess of slide (32), slide (32) top both ends are fixed connection one respectively and are used for stirring pin (33) of upset support (12), 2 pin (33) are L type structure, and 2 pin (33) symmetry of each other set up.

4. The turning device for mattress processing according to claim 3, characterized in that: and scale marks are arranged on one side of the base (31).

5. The turning device for mattress processing according to claim 3, characterized in that: upset support (12) are including upset pillar (121), upset extension board (123) and 2 upset driving lever (122), upset pillar (121) are the cylinder structure, the one end fixed connection of upset pillar (121) is to the output shaft of upset motor (13), the other end is fixed connection respectively to the connecting rod, upset extension board (123) are located the connecting rod below, and connecting rod and upset pillar (121) are located same axis, the other end of connecting rod can be dismantled and be connected to mattress (4), 2 upset driving lever (122) of upset pillar (121) outer wall circumference fixed connection, contained angle between 2 upset driving lever (122) is obtuse angle structure, 2 upset driving lever (122) are located between 2 pin (33), and every upset driving lever (122) contacts with a pin (33) respectively.

6. The turning device for mattress processing according to claim 3, characterized in that: the top of each stop lever (33) is provided with a corresponding sensor, and the corresponding sensors are connected to the controller through signals.

7. The turning device for mattress processing according to claim 5, characterized in that: and buffer gaskets are arranged at the top of the stop lever (33) and the top of the overturning deflector rod (122).

8. The turning device for mattress processing according to claim 5, characterized in that: the stop lever (33) and the overturning deflector rod (122) are made of stainless steel materials.

9. The turning device for mattress processing according to claim 2, characterized in that: four corners of the bottom of the sliding support (21) are respectively provided with a traveling wheel.

10. The turning device for mattress processing according to claim 6, characterized in that: the controller is PLC, and the model of controller is PC66, and upset motor (13) are servo motor, and the model of upset motor (13) is 57CME, and cylinder (22) external connection is to the air supply, and the model of cylinder (22) is SC32X25, and the model of correlation sensor is CX-411.