CN214521914U

CN214521914U - Straightening device for compression roller

Info

Publication number: CN214521914U
Application number: CN202120383033.4U
Authority: CN
Inventors: 吴欣梅
Original assignee: Wuxi Yibao Machinery Equipment Co ltd
Current assignee: Wuxi Yibao Machinery Equipment Co ltd
Priority date: 2021-02-20
Filing date: 2021-02-20
Publication date: 2021-10-29
Anticipated expiration: 2031-02-20

Abstract

The utility model discloses a coalignment for compression roller, including the casing and the cover body, two sets of telescopic hydraulic cylinder are installed to the inside bottom surface of casing, the installation framework is installed through the installation piece to telescopic hydraulic cylinder's output, rotate between the installation framework and install driven alignment roller, the cover body is installed to the rear side at casing top, the positive rotation of the cover body installs the initiative alignment roller that corresponds with driven alignment roller, ultrasonic detector is installed to one side of cover body bottom, three group's motors are installed at the top of the cover body, control computer is installed at cover body top, the installation support body is all installed to the both sides of casing, rotate between the installation support body and install two sets of guide material rollers. The utility model discloses an ultrasonic detector makes the device can utilize the technique that the ultrasonic detection responded to survey the alignment face of compression roller with control computer, avoids traditional people to detect, has realized alignment detection integration operation.

Description

Straightening device for compression roller

Technical Field

The utility model relates to a compression roller production and processing technology field specifically is a coalignment for compression roller.

Background

The press roll is a device capable of uniformly pressing and pasting the extruded or calendered film and the substrate, in the extrusion coating and the calendering coating, a rubber roll is respectively combined with a cooling roll and a calendering roll, after the production, the press roll has some uneven surfaces, and at this time, the press roll needs to be straightened by a required straightening device.

The existing straightening device can not realize detection operation on the compression roller while straightening, so that the compression roller still needs to enter the next detection procedure for detection operation, the whole operation progress is influenced, and the practical effect of the device is reduced;

there is certain limitation in the time of present material loading and unloading simultaneously to can't carry out quick pertinence according to the actual diameter size of actual compression roller better and adjust, reduced the practical function of device.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a coalignment for compression roller to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a coalignment for compression roller, includes the casing and the cover body, two sets of telescopic hydraulic cylinder are installed to the inside bottom surface of casing, the installation framework is installed through the installation piece to telescopic hydraulic cylinder's output, rotate between the installation framework and install driven alignment roller, the cover body is installed to the rear side at casing top, the front of the cover body is rotated and is installed the initiative alignment roller that corresponds with driven alignment roller, ultrasonic detector is installed to one side of cover body bottom, three motors of group are installed at the top of the cover body, the control computer is installed at cover body top, the installation support body is all installed to the both sides of casing, rotate between the installation support body and install two sets of guide rollers.

Preferably, the bottom of the shell is provided with a base, and the bottom of the base is provided with supporting legs.

Preferably, the output end of the motor is in transmission connection with the driving straightening roller through a belt pulley mechanism, and the belt pulley mechanism is respectively composed of a belt and a wheel disc.

Preferably, the control microcomputer is electrically connected with the telescopic hydraulic cylinder, the motor and the ultrasonic detector through leads respectively.

Preferably, the bottom of the cover body far away from the ultrasonic detector is provided with an LED lamp which is matched with the ultrasonic detector.

Compared with the prior art, the beneficial effects of the utility model are that: this a coalignment for compression roller is rational in infrastructure, has following advantage:

(1) the device can detect the straightening surface of the compression roller by utilizing an ultrasonic detection induction technology through the ultrasonic detector and the control microcomputer, can quickly detect feedback if the straightening surface is uneven and unqualified, and can finish machining operation if the compression roller finishes the straightening surface and does not have a concave surface or a convex surface, so that the traditional artificial detection is avoided, the detection procedure is also avoided after the machining, the operation progress is improved, and the straightening and detection integrated operation is realized;

(2) make the device to the regulation according to the actual size of compression roller through the telescopic pneumatic cylinder that sets up and driven alignment roller, not only make the device can adapt to not unidimensional compression roller processing demand, traditional artificial regulation has been avoided again simultaneously, the staff has also been liberated, the production efficiency of device has been improved, the installation support body makes the staff convenient and fast more when the material loading or when unloading reduce the consumption of manpower through the guide roller, more avoid rocking and roll the condition that takes place to drop and rub during processing, the practicality of device has been improved, expand application range.

Drawings

Fig. 1 is a schematic view of the internal structure of the present invention;

fig. 2 is a schematic front structural view of the present invention;

fig. 3 is a schematic view of the back structure of the present invention.

In the figure: 1. installing a frame body; 2. a material guide roller; 3. a housing; 4. a base; 401. supporting legs; 5. installing a frame body; 501. mounting blocks; 6. a driven straightening roller; 7. a telescopic hydraulic cylinder; 8. a cover body; 9. an LED lamp; 10. actively straightening the roller; 11. an electric motor; 12. an ultrasonic detector; 13. and a control microcomputer.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides an embodiment: a straightening device for a press roller comprises a shell 3 and a cover body 8, wherein three groups of motors 11 are installed at the top of the cover body 8, a control microcomputer 13 is installed at the top of the cover body 8, an ultrasonic detector 12 and the control microcomputer 13 enable the device to utilize an ultrasonic detection induction technology to detect a straightening surface of the press roller, if the straightening surface is not uniform and unqualified, feedback can be rapidly detected, if the straightening surface is finished by the press roller, and a concave surface or a convex surface is not existed, machining operation is finished, the advantages that traditional manual detection is avoided, a detection procedure is avoided after machining, operation progress is improved, straightening and detection integrated operation is realized, the control microcomputer 13 is respectively electrically connected with a telescopic hydraulic cylinder 7, the motors 11 and the ultrasonic detector 12 through leads, and automatic diversified control machining operation performance is realized through the control microcomputer 13, the condition of real-time monitoring of workers is avoided, the installation frame bodies 1 are installed on two sides of the shell 3, the two groups of guide rollers 2 are rotatably installed between the installation frame bodies 1, the installation frame bodies 1 enable the workers to conveniently and quickly reduce labor consumption during feeding or discharging through the guide rollers 2, the condition that the rocking roller drops and rubs during processing is avoided, the practicability of the device is improved, the application range is expanded, the base 4 is installed at the bottom of the shell 3, the supporting legs 401 are installed at the bottom of the base 4, and the stability of the device during placement and operation is guaranteed;

two groups of telescopic hydraulic cylinders 7 are arranged on the bottom surface inside the shell 3, the output ends of the telescopic hydraulic cylinders 7 are provided with mounting frame bodies 5 through mounting blocks 501, driven straightening rollers 6 are rotatably arranged between the mounting frame bodies 5, the telescopic hydraulic cylinders 7 and the driven straightening rollers 6 enable the device to be adjusted according to the actual size of the compression roller, the device can meet the processing requirements of the compression rollers with different sizes, meanwhile, the traditional artificial adjustment is avoided, workers are liberated, the production efficiency of the device is improved, a cover body 8 is arranged on the rear side of the top of the shell 3, a driving straightening roller 10 corresponding to the driven straightening roller 6 is rotatably arranged on the front surface of the cover body 8, the output end of a motor 11 is in transmission connection with the driving straightening roller 10 through a belt pulley mechanism, and the belt pulley mechanism is respectively composed of a belt and a wheel disc, so that the transmission operation of the driving straightening roller 10 is realized, ultrasonic detector 12 is installed to one side of the cover body 8 bottom, and the LED lamp 9 that the cooperation was used is installed to the bottom that ultrasonic detector 12 was kept away from to the cover body 8, and LED lamp 9 has reached the effect of light filling, has guaranteed the convenience of staff during the operation.

The working principle is as follows: when the device is used, firstly, the telescopic hydraulic cylinder 7 is opened, the distance between the driving straightening roller 10 and the driven straightening roller 6 is adjusted, the compression roller is placed on the material guide roller 2 for loading operation, when the compression roller enters the space between the driving straightening roller 10 and the driven straightening roller 6, the motor 11 is opened to drive the driving straightening roller 10 to carry out transmission operation through the belt pulley mechanism, the driving straightening roller 10 and the driven straightening roller 6 not only realize the straightening operation of the compression roller during rotation transmission, but also realize the discharging operation of the compression roller from the other end, and during the period, the ultrasonic detector 12 detects the surface of the compression roller, and the flatness of the surface of the compression roller after being straightened accords with actual parameters, and if not, the straightening does not reach the standard.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. A straightening device for a press roll, comprising a housing (3) and a cover (8), characterized in that: two groups of telescopic hydraulic cylinders (7) are arranged on the bottom surface inside the shell (3), the output end of the telescopic hydraulic cylinder (7) is provided with an installation frame body (5) through an installation block (501), a driven straightening roller (6) is rotatably arranged between the mounting frame bodies (5), a cover body (8) is arranged at the rear side of the top of the shell (3), the front surface of the cover body (8) is rotatably provided with a driving straightening roller (10) corresponding to the driven straightening roller (6), an ultrasonic detector (12) is arranged on one side of the bottom of the cover body (8), three groups of motors (11) are arranged at the top of the cover body (8), a control microcomputer (13) is arranged at the top of the cover body (8), the utility model discloses a material guide roller, including casing (3), installation support body (1) are all installed to the both sides of casing (3), rotate between installation support body (1) and install two sets of guide roller (2).

2. An aligning apparatus for a press roll according to claim 1, wherein: base (4) are installed to the bottom of casing (3), supporting legs (401) are installed to the bottom of base (4).

3. An aligning apparatus for a press roll according to claim 1, wherein: the output end of the motor (11) is in transmission connection with the driving straightening roller (10) through a belt pulley mechanism, and the belt pulley mechanism is respectively composed of a belt and a wheel disc through a belt.

4. An aligning apparatus for a press roll according to claim 1, wherein: the control microcomputer (13) is respectively and electrically connected with the telescopic hydraulic cylinder (7), the motor (11) and the ultrasonic detector (12) through leads.

5. An aligning apparatus for a press roll according to claim 1, wherein: and an LED lamp (9) matched with the ultrasonic detector (12) is arranged at the bottom of the cover body (8) far away from the ultrasonic detector.