CN214517294U - Forming equipment of spring steel wire - Google Patents
Forming equipment of spring steel wire Download PDFInfo
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- CN214517294U CN214517294U CN202023157686.5U CN202023157686U CN214517294U CN 214517294 U CN214517294 U CN 214517294U CN 202023157686 U CN202023157686 U CN 202023157686U CN 214517294 U CN214517294 U CN 214517294U
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- 229910000639 Spring steel Inorganic materials 0.000 title abstract description 16
- 238000010791 quenching Methods 0.000 claims abstract description 54
- 230000000171 quenching effect Effects 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 239000007921 spray Substances 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 15
- 239000010959 steel Substances 0.000 abstract description 15
- 238000001816 cooling Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract 2
- 238000005491 wire drawing Methods 0.000 abstract 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Abstract
The utility model discloses a forming device of spring steel wires, which comprises a quenching box, an input box and an output box, wherein a group of attached transverse rollers and vertical rollers are respectively arranged in the input box and the output box; compared with the traditional water spraying quenching mechanism, the quenching mechanism has a more comprehensive and multidirectional water spraying mode, so that the outer surface of the steel wire can be uniformly cooled, the efficiency of the quenching process is improved, the transverse roller and the vertical roller are arranged, the steel wire after wire drawing can be positioned and straightened, and the straight line state is kept when quenching and quenching are carried out; the cleaning brush is arranged, so that impurities attached to the surface of the cleaning brush can be removed; the observation window is arranged, so that the inside of the device can be conveniently observed; through setting up high pressure nozzle, improve the effect of cooling.
Description
Technical Field
The utility model belongs to steel wire processing equipment field particularly, relates to a former of spring steel wire.
Background
The spring steel wire is a steel wire used for making springs or steel wire molded parts. According to different spring purposes, the spring steel wires required by the spring are all of various types, such as spring steel wires for mattress springs (called mattress steel wires for short), spring steel wires for shock absorbers, spring steel wires for suspension springs, spring steel wires for engine valves, spring steel wires for camera shutters and the like which have lower requirements, although there is no uniform standard classification name, the quality requirements of the steel wires are different. Spring wires can also be classified by manufacturing processes, such as raw drawn spring wires (without patenting before drawing), patented spring wires, galvanized spring wires, oil-quenched spring wires, and the like.
Need carry out the quenching procedure in the machine-shaping in-process of steel wire, and immerse the quenching in aqueous and can't guarantee low temperature, modes such as sand quenching can produce harmful gas again and endanger healthily, consequently adopt water spray formula quenching often, and present water spray quenching mode is single fixed position's shower nozzle, can't cool down to the whole surface of steel wire, and quenching process efficiency is not high.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects, the utility model provides a forming device of a spring steel wire, which comprises a quenching box, an input box and an output box, wherein a group of transverse rollers and vertical rollers which are attached to each other are respectively arranged in the input box and the output box, the left and right ends of the quenching box are respectively provided with through holes, two of which are respectively communicated with the input box and the output box, one ends of the input box and the output box which are far away from each other are respectively provided with an input end socket, the inner side wall of the quenching box is embedded with a first bearing, the two first bearings are respectively communicated with the two through holes, the inner rings of the two first bearings are respectively fixedly connected with a fixing ring through a fixing pipe, the inner rings of the fixing ring are fixedly connected with cleaning brushes which are arranged at equal intervals, the outer ring of the fixing ring is fixedly sleeved with a first conical gear, the inner wall of the quenching box is provided with a first chute and a second chute which are symmetrical, the inner parts of the first sliding groove and the second sliding groove are respectively clamped with a first sliding block and a second sliding block which are matched with each other, one ends, close to each other, of the first sliding block and the second sliding block are fixedly connected with symmetrical arc plates, the two arc plates are connected through a buckle, inner tubes are embedded in the inner walls of the two arc plates, a group of high-pressure spray heads which are arranged at equal intervals are embedded in the concave surface of each arc plate, each group of high-pressure spray heads is communicated with the inner tube at the arc plate, a water inlet pipe is embedded in the back surface of the quenching box, one end, located in the quenching box, of the water inlet pipe is communicated with the inner tubes in the two arc plates through a shunt pipe, two second bearings are embedded in the first sliding groove, rotating rods are fixedly connected with the inner rings of the two second bearings, and gears are fixedly sleeved on the outer surfaces of the two rotating rods, two the gear passes through the chain drive that the meshing is connected and connects, the bottom surface and the chain fixed connection of first slider, two the dwang is kept away from the second bevel gear that the equal fixedly connected with of one end of first spout and first bevel gear meshing are connected, the back mounted of quenching case has the motor, the output of motor run through the quenching case and with left side dwang fixed connection, the bottom mounting intercommunication of quenching case has the drain pipe.
Furthermore, a filter screen is arranged at the water inlet pipe.
Furthermore, the shunt tubes are high-temperature-resistant hoses.
Further, every two adjacent cleaning brushes are in contact with each other.
Further, the top of quenching case articulates through the hinge has sealed lid, be equipped with the sealing layer between sealed lid and the quenching case.
Furthermore, a transparent observation window is embedded in the middle of the front face of the quenching box, and the observation window is made of high-temperature glass.
Further, the motor is a forward and reverse rotation motor, and the rotation period of the motor is the distance between the first sliding block and the right gear from the left gear.
Compared with the prior art, the utility model following beneficial effect has:
(1) a former of spring steel wire, traditional water spray quenching mechanism compares, has more comprehensive diversified water spray mode, makes the surface of steel wire can evenly cool down and handle, improves the efficiency of quenching process.
(2) The forming equipment for the spring steel wire can position and straighten the drawn steel wire by arranging the transverse roller and the vertical roller, and keep a linear state when quenching and quenching are carried out; the cleaning brush is arranged, so that impurities attached to the surface of the cleaning brush can be removed; the observation window is arranged, so that the inside of the device can be conveniently observed; through setting up high pressure nozzle, improve the effect of cooling.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a cross-sectional view of the present invention.
Fig. 3 is a cross-sectional view of the input box of the present invention.
Fig. 4 is a cross-sectional view of the output box of the present invention.
Fig. 5 is a side view of the fixing ring of the present invention.
Fig. 6 is a side view of the arc plate of the present invention.
In the figure: the device comprises a quenching box 1, an input box 2, an output box 3, a transverse roller 4, a vertical roller 5, a sealing cover 6, an observation window 7, a water discharge pipe 8, a first bearing 9, a fixing pipe 10, a fixing ring 11, a first conical gear 12, a cleaning brush 13, a motor 14, a second bearing 15, a rotating rod 16, a gear 17, a toothed chain 18, a second conical gear 19, a first sliding groove 20, a first sliding block 21, a second sliding groove 22, a second sliding block 23, an arc-shaped plate 24, a high-pressure spray nozzle 25 and a water inlet pipe 26.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Embodiments of the device are given in the figures. However, the apparatus may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Examples
As shown in fig. 1 to 6, the present embodiment provides a spring steel wire forming apparatus, which includes a quenching tank 1, an input tank 2, and an output tank 3, wherein a sealing cover 6 is hinged to a top end of the quenching tank 1 through a hinge, and a sealing layer is provided between the sealing cover 6 and the quenching tank 1, so that the apparatus has good sealing performance and is convenient for cleaning the inside of the quenching tank 1. A transparent observation window 7 is embedded in the middle of the front face of the quenching box 1, and the observation window 7 is made of high-temperature glass, so that the internal situation can be observed conveniently. A set of attached transverse roller 4 and vertical roller 5 are respectively installed in the input box 2 and the output box 3, through holes are respectively formed in the left end and the right end of the quenching box 1, the two through holes are respectively communicated with the input box 2 and the output box 3, and input ends are respectively installed at one ends, far away from each other, of the input box 2 and the output box 3.
The inner side wall of the quenching box 1 is inlaid with first bearings 9, the two first bearings 9 are respectively communicated with the two through holes, inner rings of the two first bearings 9 are fixedly connected with fixing rings 11 through fixing pipes 10, inner rings of the fixing rings 11 are fixedly connected with cleaning brushes 13 which are arranged at equal intervals, and every two adjacent cleaning brushes 13 are in mutual contact and have a cleaning function. The fixed cover in fixed ring 11's outer lane is equipped with first conical gear 12, and symmetrical first spout 20 and second spout 22 are seted up to the inner wall of quenching case 1, and the inside joint of first spout 20 and second spout 22 has the first slider 21 and the second slider 23 of looks adaptation respectively. The symmetrical arc 24 of the equal fixedly connected with in one end that first slider 21 and second slider 23 are close to each other, two arc 24 are connected through the buckle, and the inner tube has all been inlayed to the inner wall of two arc 24, and the concave surface of every arc 24 is inlayed and is all had a set of equidistance high pressure nozzle 25 of arranging, and every high pressure nozzle 25 of group all is linked together with the inner tube of place arc 24 department.
A water inlet pipe 26 is embedded in the back of the quenching box 1, one end of the water inlet pipe 26, which is positioned in the quenching box 1, is communicated with the inner pipes in the two arc-shaped plates 24 through a shunt pipe, and the shunt pipe is a high-temperature-resistant hose. Two second bearings 15 are inlaid in the first sliding groove 20, the inner rings of the two second bearings 15 are fixedly connected with rotating rods 16, gears 17 are fixedly sleeved on the outer surfaces of the two rotating rods 16, and the two gears 17 are in transmission connection through toothed chains 18 connected in a meshed mode. The bottom surface of the first sliding block 21 is fixedly connected with the toothed chain 18, one ends of the two rotating rods 16 far away from the first chute 20 are fixedly connected with second bevel gears 19 meshed with the first bevel gears 12, the back surface of the quenching box 1 is provided with a motor 14, the motor 14 is a forward and reverse rotating motor, and the rotation period of the motor 14 is the distance between the first sliding block 21 moving from the left end gear 17 to the right end gear 17. The output of motor 14 runs through quenching case 1 and with left side dwang 16 fixed connection, the bottom mounting intercommunication of quenching case 1 has drain pipe 8, and inlet tube 26 department is equipped with the filter screen, can prevent that the foreign matter from blockking up the pipeline mouth, influences the drainage.
This embodiment a former of spring steel wire, be linked together motor 14 and municipal power supply, when the steel wire passes through, at first straighten through horizontal roller 4, be linked together inlet tube 26 and water pump, the water pump transmits water to two arcs 24 departments by the shunt tubes, high pressure nozzle 25 carries out even cooling work to the steel wire surface of inside, waste water is retrieved by drain pipe 8 department, in the cooling, motor 14 drives dwang 16 and rotates, make toothed chain 18 carry out the transmission motion through gear 17, two second bevel gear 19 drive two first bevel gear 12 rotations respectively this moment, make the cleaning brush 13 of solid fixed ring 11 department clear up the steel wire surface, the first slider 21 that is located toothed chain 18 department simultaneously carries out reciprocating motion, make two arcs 24 synchronous motion through the buckle, carry out water spray cooling work to the steel wire surface.
It should be noted that the structure of the present invention can be realized in many different forms, and is not limited to the embodiments, and any equivalent transformation, or direct or indirect application in other related technical fields, such as loading and unloading of other articles, which is performed by a person skilled in the art using the contents of the present invention and the accompanying drawings, is included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a former of spring wire, includes quenching case (1), input case (2) and output case (3), its characterized in that: input box (2) and output box (3) inside install a set of attached horizontal roller (4) mutually and erect roller (5) respectively, quench the case (1) about both ends seted up the through-hole respectively, two the through-hole is linked together in input box (2) and output box (3) respectively, the input end is installed respectively to the one end that input box (2) and output box (3) kept away from each other, the inside wall of quenching case (1) all inlays and has first bearing (9), two first bearing (9) are linked together with two through-holes respectively, two the inner circle of first bearing (9) all through fixed pipe (10) fixedly connected with solid fixed ring (11), the inner circle fixedly connected with of solid fixed ring (11) is equidistant clean brush (13) of arranging, the outer lane fixed cover of solid fixed ring (11) is equipped with first conical gear (12), symmetrical first spout (20) and second spout (22) are seted up to the inner wall of quenching case (1) The inner parts of the first sliding groove (20) and the second sliding groove (22) are respectively clamped with a first sliding block (21) and a second sliding block (23) which are matched, one ends of the first sliding block (21) and the second sliding block (23) which are close to each other are fixedly connected with symmetrical arc-shaped plates (24), the two arc-shaped plates (24) are connected through buckles, inner pipes are embedded in the inner walls of the arc-shaped plates (24), a group of high-pressure spray heads (25) which are arranged at equal intervals are embedded in the concave surfaces of the arc-shaped plates (24), each group of high-pressure spray heads (25) are communicated with the inner pipes at the arc-shaped plates (24), a water inlet pipe (26) is embedded in the back of the quenching box (1), one end of the water inlet pipe (26) which is positioned in the quenching box (1) is communicated with the inner pipes in the two arc-shaped plates (24) through a shunt pipe, two second bearings (15) are embedded in the first sliding groove (20), two the equal fixedly connected with dwang (16) of inner circle of second bearing (15), two the equal fixed cover in surface of dwang (16) is equipped with gear (17), two gear (17) through toothed chain (18) transmission connection that the meshing is connected, the bottom surface and toothed chain (18) fixed connection of first slider (21), two the equal fixedly connected with of one end of keeping away from first spout (20) and second cone gear (19) that first cone gear (12) meshing is connected are revolved in dwang (16), the back mounted of quenching case (1) has motor (14), the output of motor (14) runs through quenching case (1) and with left side dwang (16) fixed connection, the bottom mounting intercommunication of quenching case (1) has drain pipe (8).
2. The apparatus for forming a spring wire according to claim 1, wherein: a filter screen is arranged at the water inlet pipe (26).
3. The apparatus for forming a spring wire according to claim 1, wherein: the shunt tubes are high temperature resistant hoses.
4. The apparatus for forming a spring wire according to claim 1, wherein: every two adjacent cleaning brushes (13) are in contact with each other.
5. The apparatus for forming a spring wire according to claim 1, wherein: the top end of the quenching box (1) is hinged with a sealing cover (6) through a hinge, and a sealing layer is arranged between the sealing cover (6) and the quenching box (1).
6. The apparatus for forming a spring wire according to claim 1, wherein: a transparent observation window (7) is embedded in the middle of the front face of the quenching box (1), and the observation window (7) is made of high-temperature glass.
7. The apparatus for forming a spring wire according to claim 1, wherein: the motor (14) is a forward and reverse rotating motor, and the rotation period of the motor (14) is the distance between the first sliding block (21) and the right end gear (17) from the left end gear (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023157686.5U CN214517294U (en) | 2020-12-24 | 2020-12-24 | Forming equipment of spring steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023157686.5U CN214517294U (en) | 2020-12-24 | 2020-12-24 | Forming equipment of spring steel wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214517294U true CN214517294U (en) | 2021-10-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023157686.5U Active CN214517294U (en) | 2020-12-24 | 2020-12-24 | Forming equipment of spring steel wire |
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| Country | Link |
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| CN (1) | CN214517294U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114472316A (en) * | 2022-01-26 | 2022-05-13 | 烟台中集蓝海洋科技有限公司 | Marine cable cleaning device |
| CN115228823A (en) * | 2022-09-22 | 2022-10-25 | 南通泰德电子材料科技有限公司 | High-purity aluminum surface cleaning equipment and cleaning process thereof |
-
2020
- 2020-12-24 CN CN202023157686.5U patent/CN214517294U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114472316A (en) * | 2022-01-26 | 2022-05-13 | 烟台中集蓝海洋科技有限公司 | Marine cable cleaning device |
| CN115228823A (en) * | 2022-09-22 | 2022-10-25 | 南通泰德电子材料科技有限公司 | High-purity aluminum surface cleaning equipment and cleaning process thereof |
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