CN214513841U - Homogenizing assembly for small-sized external circulation type emulsifying machine - Google Patents
Homogenizing assembly for small-sized external circulation type emulsifying machine Download PDFInfo
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- CN214513841U CN214513841U CN202023297979.3U CN202023297979U CN214513841U CN 214513841 U CN214513841 U CN 214513841U CN 202023297979 U CN202023297979 U CN 202023297979U CN 214513841 U CN214513841 U CN 214513841U
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Abstract
The utility model discloses a small-size extrinsic cycle homogeneity subassembly for emulsion machine, comprises a workbench, be equipped with the preliminary treatment jar in the workstation, the preliminary treatment jar is connected and is set up the homogeneity subassembly outside the workstation, the outer emulsification tank of exit linkage workstation of homogeneity subassembly, the workstation upper surface still is equipped with the operation interface that can monitor each subassembly state, impeller in the preliminary treatment jar connects the first motor that extends the workstation upper surface, there is the stirring rake in the emulsification tank, the stirring rake is connected and is set up the second motor in emulsification tank cover body upper surface, the lateral wall of homogeneity subassembly have with the homogeneity subassembly in the third motor of first pivot connection, three motor all is connected to the controller, operation interface is connected to the controller. The homogeneity subassembly includes pectination tooth impeller and broken induction impeller, along the direction of delivery of homogeneity subassembly, still is equipped with the homogeneity cooling intermediate layer before broken induction impeller, and the discharge gate is connected to the homogeneity cooling intermediate layer. Adopt the technical scheme of the utility model, can improve emulsification efficiency.
Description
Technical Field
The utility model relates to an emulsion machine, concretely relates to small-size extrinsic cycle formula homogeneity subassembly for emulsion machine.
Background
The existing emulsifying machine is generally designed in a large scale mode, and is provided with an emulsifying tank, a pretreatment tank, a stirring tank and the like, wherein the number of the pretreatment tanks is at least 2-3, the number of the adopted materials is more than 2, the number of the adopted pretreatment tanks is more than 2, but the pretreatment mode is not necessarily the same due to different material properties in the pretreatment process, and if the materials which do not need to be pretreated are adopted at the same time, higher production cost is generated due to the same adoption of the pretreatment tanks.
Further, after the pretreatment is completed, some materials are viscous and some materials are sparse, while a large-sized stirring paddle is generally adopted in the stirring tank, so that the best stirring effect cannot be achieved for the mixing of the materials, and if the emulsification is directly carried out in the emulsification tank, the emulsification uniformity is low on the premise of the same time condition, and the emulsification stirring needs a longer time to achieve the same emulsification effect.
Furthermore, the existing emulsifying machine adopts a cover lifting design, more workers are adopted for cover lifting, and the production efficiency is reduced.
Furthermore, the stirring paddle of the existing emulsifying machine is also matched with a wall scraping plate, but the wall scraping plate can only scrape the wall in one direction and cannot scrape the wall in two directions.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: the utility model aims to solve the current emulsion machine maximization, the inhomogeneous problem that leads to follow-up emulsification of material mixture simultaneously.
The technical scheme is as follows: in order to solve the above problem, the utility model adopts the following technical scheme:
a homogenizing component for a small external circulation type emulsifying machine comprises a workbench, wherein a pretreatment tank is arranged in the workbench and is connected with a homogenizing component arranged outside the workbench, an outlet of the homogenizing component is connected with an emulsifying tank outside the workbench, the upper surface of the workbench is also provided with an operation interface capable of controlling the state of each component, a stirring impeller in the pretreatment tank is connected with a first motor extending out of the upper surface of the workbench, a stirring paddle is arranged in the emulsifying tank and is connected with a second motor arranged on the upper surface of an emulsifying tank cover body, the side wall of the homogenizing component is provided with a third motor connected with a first rotating shaft in the homogenizing component, the three motors are all connected to a controller, the controller is connected with the operation interface, the homogenizing component comprises a comb-tooth impeller capable of rotating under the driving of the first rotating shaft and a crushing inducing impeller in the comb-tooth impeller, and a homogenizing cooling interlayer is further arranged in front of the crushing inducing impeller along the conveying direction of the homogenizing component, the homogeneous cooling interlayer is connected with the discharge hole.
Through the design scheme who increases the homogeneity subassembly, can emulsify in the emulsification jar and carry out better material breakage before, realize the more even mixture of viscous material and sparse material, improve subsequent emulsification effect.
The controller only realizes information such as state acquisition of each motor to judge whether to go to the next step, so the controller can realize the operation by adopting a simple 89C51 singlechip.
Further, the first rotating shaft of the homogenizing assembly is arranged along the horizontal direction.
One of the core technologies, through the design mode, the mixing of materials is completed in the horizontal direction, if the mode of up-in and down-out is adopted, the mixing of the materials is incomplete, and if the mode of down-in and up-out is adopted, although the mixing of the materials is complete, the requirement is that the content of the materials in the homogenizing assembly is kept above an outlet, so that the prior process is required to have higher energy consumption for conveying, or the homogenizing assembly has higher conveying energy consumption, so the corresponding production energy consumption can be improved, and by adopting the horizontal design, the comb-tooth impeller and the crushing induction impeller in the comb-tooth impeller can be matched with each other, so that the better uniform mixing can be realized, and the production energy consumption can not be improved.
Furthermore, the homogeneous cooling interlayer is a homogeneous liquid cooling interlayer which is arranged outside the wall surface of the conveying channel behind the comb-shaped tooth impeller along the conveying direction of the homogeneous assembly and can cool the conveying channel.
The liquid can adopt cold water or cold oil, and through setting up the homogeneity liquid cooling intermediate layer, can cool down the mixture in the transfer passage, improves in subsequent emulsification effect.
Furthermore, the number of the discharge ports of the homogenizing assembly is at least two, one of the discharge ports is connected to the inlet of the emulsifying tank through an external circulating pipe, and the other discharge port is used as a discharge port and is vacant.
The bin outlet sets up in the lower surface of homogeneity subassembly, and the purpose of design lies in can accomplishing the back in once emulsification, and the evacuation homogeneity subassembly prevents the pollution to other materials of next emulsification.
Furthermore, the feed inlet of homogeneity subassembly is two at least, and one of them feed inlet is connected the import of preliminary treatment jar, and another feed inlet is connected the feeder hopper.
Through the design of feeder hopper, can directly add through the hopper with the material that need not carry out the preliminary treatment, improve production efficiency.
Furthermore, the comb-tooth impeller is a ring gear extending along the axial direction, wood comb-shaped teeth are uniformly distributed on the ring gear, a crushing induction impeller is arranged on the inner wall of the ring gear, and the crushing induction impeller is a comb-tooth impeller fixedly connected with the inner wall of the ring gear and extending along the radial direction of the ring gear.
By adopting the design, the crushing induction impeller enables the mixed materials to form spiral vortex, and the materials forming the spiral vortex are further crushed and mixed by the comb-shaped teeth under the matching of the comb-shaped teeth impeller, so that the integral mixing uniformity is improved.
Furthermore, a comb-shaped prism which can be matched with the comb-shaped tooth impeller and is fixed on the inner wall of the homogenizing assembly and has smaller density relative to the wooden comb-shaped teeth is arranged at the periphery of the comb-shaped tooth impeller.
Through the speed difference of the fixed comb-shaped prism and the comb-shaped tooth impeller, the mixed materials are ground at the gap to form more uniform mixed materials, so that the emulsification effect of the mixture in the next step is improved.
Has the advantages that: compared with the prior art, the utility model:
adopt the technical scheme of the utility model, can improve emulsification efficiency and final emulsification effect.
Drawings
Fig. 1 is a schematic perspective view of an emulsifying machine according to the present invention;
FIG. 2 is a schematic side view of the emulsifying machine of the present invention;
FIG. 3 is a schematic view of the operation principle of the emulsifying machine of the present invention;
fig. 4 is a structural solid diagram of the homogenizing assembly of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples.
Example 1
As shown in figure 1, a small-sized external circulation homogenizing assembly for an emulsifying machine comprises a workbench, a pretreatment tank 1 is arranged in the workbench, the pretreatment tank 1 is connected with a homogenizing assembly 2 arranged outside the workbench, an outlet of the homogenizing assembly 2 is connected with the emulsifying tank outside the workbench, an operation interface 3 capable of controlling the state of each assembly is further arranged on the upper surface of the workbench, a stirring impeller in the pretreatment tank 1 is connected with a first motor 4 extending out of the upper surface of the workbench, a stirring paddle 5 is arranged in the emulsifying tank, the stirring paddle 5 is connected with a second motor 7 arranged on the upper surface of an emulsifying tank cover body 6, a third motor 9 connected with a first rotating shaft 8 in the homogenizing assembly 2 is arranged on the side wall of the homogenizing assembly 2, the three motors are all connected to a controller (not shown), the controller is connected with the operation interface 3, the homogenizing assembly 2 comprises a comb-tooth impeller 10 capable of rotating under the driving of the first rotating shaft 8 and a crushing induction impeller 11 in the comb-tooth impeller 10, along the conveying direction of the homogenizing assembly 2, a homogenizing cooling interlayer 12 is further arranged in front of the crushing induction impeller 11, and the homogenizing cooling interlayer 12 is connected with a discharge hole.
Through the design scheme who increases the homogeneity subassembly, can emulsify in the emulsification jar and carry out better material breakage before, realize the more even mixture of viscous material and sparse material, improve subsequent emulsification effect.
The controller only realizes information such as state acquisition of each motor to judge whether to go to the next step, so the controller can realize the operation by adopting a simple 89C51 singlechip.
The first axis of rotation of the homogenizing assembly 2 is arranged in horizontal direction. The first rotating shaft extends along the length direction of the homogenizing assembly, so that the homogenizing assembly is also arranged in the horizontal direction.
One of the core technologies, through the design mode, the mixing of materials is completed in the horizontal direction, if the mode of up-in and down-out is adopted, the mixing of the materials is incomplete, and if the mode of down-in and up-out is adopted, although the mixing of the materials is complete, the requirement is that the content of the materials in the homogenizing assembly is kept above an outlet, so that the prior process is required to have higher energy consumption for conveying, or the homogenizing assembly has higher conveying energy consumption, so the corresponding production energy consumption can be improved, and by adopting the horizontal design, the comb-tooth impeller and the crushing induction impeller in the comb-tooth impeller can be matched with each other, so that the better uniform mixing can be realized, and the production energy consumption can not be improved.
The homogeneous cooling interlayer 12 is a homogeneous liquid cooling interlayer 12 which is arranged outside the wall surface of the conveying channel in front of the comb-shaped tooth impeller 10 along the conveying direction of the homogeneous assembly 2 and can cool the conveying channel.
Liquid can adopt cold water or cold oil, through setting up the homogeneity liquid cooling intermediate layer, can cool down the mixture in the transfer passage, improves its effect in follow-up stirring and emulsification.
The homogenizing assembly 2 has at least two discharge ports, one of which is connected to the inlet of the emulsifying tank through an external circulation pipe 14, and the other discharge port is vacant as a discharge port 15.
The bin outlet sets up in the lower surface of homogeneity subassembly, and the purpose of design lies in can accomplishing the back in once emulsification, and the evacuation homogeneity subassembly prevents the pollution to other materials of next emulsification.
The homogenizing assembly 2 has at least two feeding ports, one of which is connected with the inlet of the pretreatment tank 1, and the other is connected with the feed hopper 16.
Through the design of feeder hopper, can directly add through the hopper with the material that need not carry out the preliminary treatment, improve production efficiency.
The comb-teeth impeller 10 is a ring gear extending along the axial direction, wood comb-teeth 17 are uniformly distributed on the ring gear, a crushing induction impeller 11 is arranged on the inner wall of the ring gear, and the crushing induction impeller 11 is a comb-teeth impeller fixedly connected with the inner wall of the ring gear and extending along the radial direction of the ring gear.
By adopting the design, the crushing induction impeller enables the mixed materials to form spiral vortex, and the materials forming the spiral vortex are further crushed and mixed by the comb-shaped teeth under the matching of the comb-shaped teeth impeller, so that the integral mixing uniformity is improved.
The periphery of the comb-shaped tooth impeller is also provided with comb-shaped prisms 18 which can be matched with the comb-shaped tooth impeller and are fixed on the inner wall of the homogenizing component and are smaller than the wood comb-shaped teeth 17.
Through the speed difference of the fixed comb-shaped prism and the comb-shaped tooth impeller, the mixed materials are ground at the gap to form more uniform mixed materials, so that the emulsification effect of the mixture in the next step is improved.
Claims (7)
1. The utility model provides a small-size extrinsic cycle formula homogeneity subassembly for emulsion machine which characterized in that: comprises a workbench, a pretreatment tank is arranged in the workbench, the pretreatment tank is connected with a homogenizing component arranged outside the workbench, the outlet of the homogenizing component is connected with an emulsifying tank outside the workbench, the upper surface of the workbench is also provided with an operation interface capable of controlling the state of each component, a stirring impeller in the pretreatment tank is connected with a first motor extending out of the upper surface of the workbench, a stirring paddle is arranged in the emulsifying tank and connected with a second motor arranged on the upper surface of an emulsifying tank cover body, the side wall of the homogenizing component is provided with a third motor connected with a first rotating shaft in the homogenizing component, the three motors are all connected to a controller, the controller is connected with the operation interface, the homogenizing component comprises a comb-tooth impeller capable of rotating under the drive of the first rotating shaft and a crushing induction impeller in the comb-tooth impeller, and a homogenizing cooling interlayer is also arranged in front of the crushing induction impeller along the conveying direction of the homogenizing component, the homogeneous cooling interlayer is connected with the discharge hole.
2. The homogenizing module for a small-sized external circulation type emulsifying machine according to claim 1, characterized in that: the first rotating shaft of the homogenizing assembly is arranged along the horizontal direction.
3. The homogenizing module for a small-sized external circulation type emulsifying machine according to claim 1, characterized in that: the homogeneous cooling interlayer is a homogeneous liquid cooling interlayer which is arranged outside the wall surface of the conveying channel behind the comb-shaped tooth impeller along the conveying direction of the homogeneous assembly and can cool the conveying channel.
4. The homogenizing module for a small-sized external circulation type emulsifying machine according to claim 1, characterized in that: the homogenizing assembly has at least two material outlets, one of which is connected to the inlet of the emulsifying tank via an external circulating pipe, and the other material outlet is vacant as the material outlet.
5. The homogenizing module for a small-sized external circulation type emulsifying machine according to claim 1, characterized in that: the feed inlet of homogeneity subassembly is two at least, and one of them feed inlet is connected the import of preliminary treatment jar, and another feed inlet is connected the feeder hopper.
6. The homogenizing module for a small external circulation type emulsifying machine according to any one of claims 1 to 4, characterized in that: the comb-tooth impeller is a ring gear extending along the axial direction, wood comb-tooth teeth are uniformly distributed on the ring gear, a crushing induction impeller is arranged on the inner wall of the ring gear, and the crushing induction impeller is a comb-tooth impeller fixedly connected with the inner wall of the ring gear and extending along the radial direction of the ring gear.
7. The homogenizing module for a small-sized external circulation type emulsifying machine according to claim 6, characterized in that: the periphery of the comb-shaped tooth impeller is also provided with a comb-shaped prism which can be matched with the comb-shaped tooth impeller and is fixed on the inner wall of the homogenizing assembly and has smaller density relative to the comb-shaped teeth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023297979.3U CN214513841U (en) | 2020-12-30 | 2020-12-30 | Homogenizing assembly for small-sized external circulation type emulsifying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023297979.3U CN214513841U (en) | 2020-12-30 | 2020-12-30 | Homogenizing assembly for small-sized external circulation type emulsifying machine |
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| Publication Number | Publication Date |
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| CN214513841U true CN214513841U (en) | 2021-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023297979.3U Active CN214513841U (en) | 2020-12-30 | 2020-12-30 | Homogenizing assembly for small-sized external circulation type emulsifying machine |
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| CN (1) | CN214513841U (en) |
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- 2020-12-30 CN CN202023297979.3U patent/CN214513841U/en active Active
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