CN214494803U - Full-angle sorting and conveying device - Google Patents
Full-angle sorting and conveying device Download PDFInfo
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- CN214494803U CN214494803U CN202120136225.5U CN202120136225U CN214494803U CN 214494803 U CN214494803 U CN 214494803U CN 202120136225 U CN202120136225 U CN 202120136225U CN 214494803 U CN214494803 U CN 214494803U
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- 230000005540 biological transmission Effects 0.000 claims abstract description 37
- 230000002146 bilateral effect Effects 0.000 claims abstract description 28
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- 238000003825 pressing Methods 0.000 claims description 20
- 238000005192 partition Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 10
- 125000006850 spacer group Chemical group 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 abstract description 11
- 230000009471 action Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
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- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
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- 230000005484 gravity Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
Full angle letter sorting conveyor, take and use two side universal balls as the letter sorting conveying mechanism at transmission terminal, universal ball is upper, the lower part all exposes partial circular arc contact surface to realize 360 rotatory transmissions unrestricted, the completion is carried the goods without delay, no card is dunked to all directions, both improve letter sorting transport rate effectively, realize simultaneously that every universal spheroid is from taking power, the accent by oneself to, the goods is advanced the various changeable, improve the efficiency and the quality of whole letter sorting transport operation in route. The sorting device comprises an underframe, a mounting plate and a plurality of groups of sorting modules connected to the mounting plate, wherein each group of sorting module is provided with a plurality of sorting units which are arranged into a queue. Each sorting unit is provided with a servo motor for providing a rotary driving force, and the servo motor drives the sorting units to rotate in a fixed axis manner on the surface of the mounting plate within the range of 360 degrees; the bilateral universal conveying balls are fixedly arranged on the mounting plate, and the exposed contact surface at the bottom of the bilateral universal conveying balls is in mutual extrusion contact with the electric roller.
Description
Technical Field
The utility model relates to a realize 360 devices of letter sorting and transport belongs to the logistics storage field.
Background
Along with the rapid development of the e-commerce logistics and production automation technology, the goods sorting and conveying system is larger and larger in scale, and has higher requirements on the field operation efficiency.
At present, sorting and distributing equipment is generally used, has single function and can only execute swinging and sorting actions within a specific angle range, such as various balance wheel sorting machines. The balance wheel sorting machine is limited by the structure of the swing amplitude of the balance wheel sorting machine, the goods can only accept single mechanical action and can not change, otherwise, the transmission is invalid; the structure principle is that the goods are mostly rollers or belts, single and directional transmission can be carried out at the same moment, and the goods move according to the set direction and cannot be adjusted again; if the oscillating roller or belt arrives simultaneously against multiple loads, interference and jamming problems can occur. Or the device can only rely on inertial unpowered transmission and on the power of the upper-stage conveying equipment to continue to separate from the direction, and realize inertial sliding or manual intervention.
As disclosed in the patent application, application No. CN201720182819.3, entitled a steering device for a sorting machine, the main solution of the steering device is that the steering device includes a mounting plate with mounting holes, a conveying wheel, a rotation driving mechanism and a steering driving mechanism of the conveying wheel, and a controller. Install a mounting bracket on the mounting hole of mounting panel respectively, the installation is by 4 on the mounting bracket the conveying wheelset that the conveying wheel formed, rotary drive mechanism includes: the bottom of mounting bracket respectively sets up a sleeve and movable mounting in the mounting hole, the inside pivot that sets up of sleeve, pivot and sleeve swing joint, the lower extreme of pivot is connected with outside actuating mechanism through first drive mechanism, the upper end of pivot is connected with the delivery wheel through second drive mechanism, outside actuating mechanism's control end is connected to the controller.
In view of this, the present patent application is specifically proposed.
SUMMERY OF THE UTILITY MODEL
Full angle letter sorting conveyor, lie in solving the problem that above-mentioned prior art exists and take the letter sorting conveying mechanism who uses two side universal balls as transmission terminal, on the universal ball, the lower part all exposes partial circular arc contact surface, 360 rotatory transmission on the ground of realizing unrestricted ground in order, the completion does not have the goods delay, transport to all directions without blocking, both improve letter sorting transport rate effectively, realize simultaneously that every universal spheroid is from taking power, transfer to by oneself, the goods is advanced the route various changeable, improve the efficiency and the quality of whole letter sorting transport operation.
In order to achieve the design purpose, the full-angle sorting and conveying device comprises an underframe, a mounting plate and a plurality of groups of sorting modules connected to the mounting plate, wherein each group of sorting modules is provided with a plurality of sorting units arranged in a queue.
The sorting device is characterized in that each sorting unit is provided with a servo motor for providing a rotary driving force, and the servo motor drives the sorting unit to rotate in a fixed axis manner on the surface of a mounting plate within the range of 360 degrees; the sorting unit comprises a rotating frame which is in driving connection with a driving shaft of a servo motor, an electric roller is fixedly arranged on the rotating frame, and the rotating frame is arranged in the base; the top of the base is fixedly arranged on the mounting plate, and the bottom of the base is fixedly arranged on the servo motor; the bilateral universal conveying balls are fixedly arranged on the mounting plate, and the exposed contact surface at the bottom of the bilateral universal conveying balls is in mutual extrusion contact with the electric roller.
Furthermore, the bilateral universal conveying ball comprises an upper pressure plate and a lower support seat which are connected together in a clamping manner, circular through holes are respectively formed in the upper pressure plate and the lower support seat, and the ball body is limited between the upper pressure plate and the lower support seat; one part of the ball body respectively penetrates through the through holes on the upper pressure plate and the lower support seat towards two sides, so that the ball body respectively forms circular arc contact surfaces which can be contacted and used for conveying and driving at the two sides; a partition plate is padded between the upper pressing plate and the lower support seat, and a partition plate through hole allowing a ball to pass through is formed in the center of the partition plate; the center of the upper pressure plate and the center of the lower support seat are respectively integrally formed and provided with a convex annular convex ring through a stamping process; a plurality of balls which are arranged in an annular shape are filled among the upper pressure plate, the convex ring of the lower support seat, the partition plate and the ball body; an upper pressure plate folding edge is arranged at the circumferential edge of the upper pressure plate, and in the assembly and processing process of the bilateral universal conveying ball, the upper pressure plate folding edge is bent and is pressed on the circumferential edge of the lower support from outside to inside so as to clamp and fasten the upper pressure plate and the lower support; mounting holes are respectively formed in corresponding positions of the upper pressing plate, the lower supporting seat and the partition plate, and the bilateral universal conveying balls are fixedly mounted on the mounting plates through bolts.
Furthermore, a bearing, a spacer bush and a transmission sleeve are sequentially sleeved at the through hole at the bottom of the base, and the transmission sleeve and the bearing are internally and externally matched to clamp the spacer bush; a driving shaft of the servo motor penetrates through an inner hole of the transmission sleeve and is fixedly connected with a motor shaft end cover through a countersunk head bolt; the servo motor is fixedly arranged at the bottom of the base through a bolt and a nut.
Further, the swivel mount passes through countersunk head bolt fixed mounting in the transmission cover, and motorized pulley's dabber both ends set up respectively in the constant head tank of swivel mount to the both ends of dabber carry out fixed connection with buckle plate, swivel mount respectively through the bolt.
In summary, the full-angle sorting and conveying device has the following advantages:
1. a brand-new sorting and conveying mechanism is provided, bilateral universal balls are used as transmission terminals, the movement route of the goods can be adjusted randomly according to the shunting direction, and full-angle sorting is really realized;
2. the sorting and conveying response time is short, the conveying direction of the goods can be changed at any time according to the sorting instruction, and the whole sorting and conveying operation efficiency is improved;
3. the inlet and the outlet of the goods on the surface of the sorting and conveying device have no absolute property, and the sorting and shunting actions can realize the synchronous operation of a plurality of goods in different paths and different directions;
4. the sorting mode of direct conveying transmission of the electric roller and direct rotation control of the servo motor is adopted, an intermediate transmission structure is omitted, and energy loss is avoided;
5. a direct-connected transmission structure is adopted for the sorting and conveying module, so that the normal and stable operation of the transmission mechanism in a high-speed conveying state is ensured;
6. the fixing structure of the top and the side of the rotating frame is optimized, not only can the effective anti-loosening in the high-speed rotating process be realized, but also
And correspondingly, the high consistency of the actions of all parts in the transmission process is improved.
Drawings
The present application is now further described with reference to the following drawings;
FIG. 1 is a schematic view of a full-angle sortation conveyor as described herein;
FIG. 2 is an exploded view of the sorting unit and mounting plate;
FIG. 3 is a schematic view of the assembled sorting unit;
FIG. 4 is a schematic vertical cross-section of the structure of FIG. 3;
FIG. 5 is an exploded view of a bidirectional universal directional ball;
fig. 6-1 to 6-10 are schematic views of the assembly and mounting process of the sorting unit to the mounting plate.
In the above drawings, an upper pressure plate 1, a ball 2, a lower bracket 3, a partition plate 4, a ball 5, a mounting hole 6, an upper pressure plate folding edge 9, a through hole 10, a partition plate through hole 11 and a convex ring 12;
a servo motor 40, a rotating frame 41, an electric roller 42, a base 43, a double-side universal conveying ball 44 and a clamping plate 45; the motor comprises a driving shaft 40-1, a countersunk head bolt 40-2, a motor shaft end cover 40-3, a nut 40-4, a positioning groove 41-1, a mandrel 42-1, a bearing 43-1, a spacer bush 43-2 and a transmission bush 43-3;
Detailed Description
Wherein, each sorting unit 400 is provided with a servo motor 40 for providing a rotary driving force, and the sorting unit 400 is driven by the servo motor 40 to rotate within 360 degrees on the surface of the mounting plate 200 in a fixed axis manner, so as to realize sorting and distributing of goods in different paths and different directions.
As shown in fig. 2 to 5, the sorting unit 400 includes a rotating frame 41 driven by a driving shaft of the servo motor 40, the motorized pulley 42 is fixedly installed on the rotating frame 41, and the rotating frame 41 is disposed inside the base 43;
the top of the base 43 is fixedly mounted on the mounting plate 200, and the bottom thereof is fixedly mounted on the servo motor 40;
the bilateral universal conveying ball 44 is fixedly arranged on the mounting plate 200, and the exposed contact surface at the bottom of the bilateral universal conveying ball is in mutual pressing contact with the electric roller 42; the double-sided universal conveying balls 44 and the motorized pulley 42 form a certain pre-pressure, so that a certain mutual friction force is provided between the two.
The bilateral universal conveying ball 44 comprises an upper pressing plate 1 and a lower support base 3 which are connected together in a clamping manner, wherein the upper pressing plate 1 and the lower support base 3 are respectively provided with a circular through hole 10, and a ball body 2 is limited between the upper pressing plate 1 and the lower support base 3.
Specifically, a part of the ball 2 passes through the through holes 10 on the upper press plate 1 and the lower holder 3 towards two sides, so that the ball 2 forms circular arc contact surfaces which can contact and are used for conveying and driving at two sides.
A partition plate 4 is padded between the upper pressing plate 1 and the lower support base 3, and a partition plate through hole 11 allowing the ball 2 to pass through is formed in the center of the partition plate 4;
the centers of the upper pressure plate 1 and the lower support base 3 are respectively integrally formed by a stamping process to prepare a convex annular convex ring 12 which protrudes outwards; a plurality of balls 5 which are arranged in a ring shape are filled among the convex ring 12 of the upper pressure plate 1, the partition plate 4 and the ball body 2; similarly, a plurality of balls 5 arranged in a ring shape are filled between the convex ring 12 of the lower bracket 3, the partition plate 4 and the ball 2. The function of the partition plate 4 is to prevent the balls 5 from separating from the gap between the ball 2 and the upper press plate 1 and the lower support 3 due to the gravity. Moreover, the spacer 4 itself does not contact the ball 2, and the gap between the two is not enough for the ball 5 to pass through.
The balls 5 mainly serve as an auxiliary lubrication function to enhance the rotational flexibility of the surface of the ball 2. Taking the lower bracket 3 as an example, after a certain amount of balls 5 (about half of the total amount of the bilateral universal conveying balls) are placed in the lower bracket 3, the balls 2 are placed, so that the balls 5 play a role in auxiliary supporting and lubricating, the upper pressing plate 1 and the lower bracket 3 are not in direct contact with the balls 2, and the balls 5 are used for ensuring the free rotation of the balls 2.
An upper press plate folding edge 9 is arranged at the circumferential edge of the upper press plate 1; in the assembly and processing process of the bilateral universal conveying balls, the upper pressing plate 1 and the lower support base 3 can be clamped and fastened by bending the upper pressing plate folding edge 9 and pressing the edge in the circumferential direction of the lower support base 3 from outside to inside.
The bilateral universal conveying ball 44 is formed by taking an assembly line of the upper pressing plate 1 and the lower support base 3 as a boundary, and the ball body 2 is provided with exposed arc-shaped contact surfaces on two sides of the boundary, so that bilateral rolling of the ball body 2 is realized. And because the upper pressure plate 1 and the lower holder 3 limit the maximum circumferential position of the sphere 2, the sphere 2 is limited, cannot be displaced in a linear direction, and can only perform a rotational movement. Therefore, the top exposed contact surface of the bilateral universal conveying balls 44 is in point contact with the goods, when the bilateral universal conveying balls 44 are driven to rotate by the electric drum 42, no interference is generated on the state and orientation of the goods to be conveyed or transmitted, the degree of freedom of the goods in the non-moving direction is not influenced by accidental friction, and the transmission efficiency is high.
Furthermore, a bearing 43-1, a spacer 43-2 and a transmission sleeve 43-3 are sequentially sleeved at a through hole at the bottom of the base 43, and the transmission sleeve 43-3 and the bearing 43-1 are internally and externally matched to clamp the spacer 43-2;
a driving shaft 40-1 of the servo motor 40 penetrates through an inner hole of the transmission sleeve 43-3, the driving shaft 40-1 is fixedly connected with a motor shaft end cover 40-3 through an M5 countersunk head bolt 40-2, and the motor shaft end cover 40-3 limits the axial freedom of the bearing 43-1 and the transmission sleeve 43-3;
the servo motor 40 is fixedly arranged at the bottom of the base 43 through an M4 hexagon socket head cap screw matched with a flat pad, an elastic pad and a nut 40-4.
Further, the rotating frame 41 is fixedly arranged on the transmission sleeve 43-3 through an M5 countersunk head bolt 40-2;
the spindles 42-1 of the motorized pulley 42 are respectively disposed in the positioning grooves 41-1 of the rotating frame 41, and both ends of the spindle 42-1 are respectively fixedly connected with the snap plate 45 and the rotating frame 41 by bolts, so that the spindle 42-1 of the motorized pulley 42 is fastened to the rotating frame 41 from both ends.
The sorting unit 400 of the full-angle sorting and conveying device is divided into three parts of transmission, power and steering according to functions, wherein the transmission part is a bilateral universal conveying ball 44 which is in charge of directly contacting with conveyed goods and executing sorting and conveying actions; the power part is an electric roller 42 which provides direct power for the rotation of the bilateral universal conveying ball 44; the steering part is a servo motor 40 which drives a rotating frame 41 where an electric roller 42 is located to coaxially rotate within a range of 360 degrees through coupling transmission, so that the split-flow conveying of goods driven by a bilateral universal conveying ball 44 along different paths and different directions is finally realized.
Based on the above full-angle sorting and conveying device, a plurality of goods can enter the sorting and conveying device from any direction and leave from any direction by using the transmission and guide characteristics of the sorting unit 400, and can be sorted, arranged, grouped, waited and other operation states on the sorting and conveying device and finally conveyed to leave together.
On the basis of the structural design of the full-angle sorting and conveying device, the application provides the following full-angle sorting and conveying method:
each sorting unit 400 is provided with a servo motor 40 for providing a rotary driving force, and the servo motor 40 drives the rotary frame 41 to rotate coaxially within a range of 360 degrees so as to realize sorting and distribution of goods on different paths and different directions;
the electric roller 42 fixedly arranged on the rotating frame 41 is in mutual pressing contact with the exposed contact surface at the bottom of the bilateral universal conveying balls 44, the electric roller 42 drives the bilateral universal conveying balls 44 to rotate, and the exposed contact surface at the top of the bilateral universal conveying balls 44 conveys the contacted goods to the target direction.
The assembly process as shown in fig. 6-1 to 6-10 is schematically as follows:
1. the base 43 is prepared, and the bearing 43-1 is fitted to the base 43.
2. The spacer 43-2 and the transmission sleeve 43-3 are arranged in the stacking sequence as shown in the figure, and the transmission sleeve 43-3 and the bearing 43-1 are matched to clamp the spacer 43-2.
3. The driving shaft 40-1 of the servo motor 40 passes through the inner hole of the transmission sleeve 43-3, and the servo motor 40 is fixedly arranged on the base 43 by using an M4 hexagon socket head cap screw together with a flat pad, an elastic pad and a nut 40-4.
4. The motor shaft end cover 40-3 is fastened at the end part of the driving shaft 40-1 by using an M5 countersunk head bolt 40-2, and the axial freedom degree of the bearing 43-1 and the transmission sleeve 43-3 is limited by the motor shaft end cover 40-3.
5. The rotating frame 41 is fixedly arranged on the transmission sleeve 43-3 through an M5 countersunk head bolt 40-2.
6. Both ends of the spindle 42-1 of the motorized pulley 42 are placed in the positioning grooves 41-1 of the rotating frame 41, and the locking plate 45 is connected to the rotating frame 41 by M5 hexagon bolts, thereby fastening the spindle 42-1 of the motorized pulley 42 from both ends.
7. The assembly and installation of each sorting unit 400 is completed as described above.
8. The double-sided universal feed ball 44 is mounted on the mounting plate 200 by means of M8 countersunk head bolts 44-1, nuts, and flat and spring washers.
9. The base 43 of the sorting unit 400 is mounted on the mounting plate 200 by M8 countersunk head bolt, nut, flat and spring washer, and the like, and the electric roller 42 and the exposed contact surface at the bottom of the double-sided universal conveying ball 44 are in mutual pressing contact because of design matching.
10. Each sorting module 300 is assembled in an array according to the above steps 7 to 9.
In summary, the embodiments shown in the drawings are only preferred embodiments for achieving the objects of the present invention. Those skilled in the art can now appreciate that other alternative configurations consistent with the present invention may be readily devised. Other structural features thus obtained are also intended to be within the scope of the present invention.
Claims (4)
1. The utility model provides a full angle letter sorting conveyor, includes chassis, mounting panel and connects in the array letter sorting module of mounting panel, and each group letter sorting module has the several letter sorting unit who arranges into the queue, its characterized in that:
each sorting unit is provided with a servo motor for providing a rotary driving force, and the servo motor drives the sorting units to rotate in a fixed axis manner on the surface of the mounting plate within the range of 360 degrees;
the sorting unit comprises a rotating frame which is in driving connection with a driving shaft of a servo motor, an electric roller is fixedly arranged on the rotating frame, and the rotating frame is arranged in the base;
the top of the base is fixedly arranged on the mounting plate, and the bottom of the base is fixedly arranged on the servo motor;
the bilateral universal conveying balls are fixedly arranged on the mounting plate, and the exposed contact surface at the bottom of the bilateral universal conveying balls is in mutual extrusion contact with the electric roller.
2. The full-angle sortation conveyor of claim 1, wherein: the bilateral universal conveying ball comprises an upper pressing plate and a lower support seat which are connected together in a clamping manner, wherein circular through holes are respectively formed in the upper pressing plate and the lower support seat, and the ball body is limited between the upper pressing plate and the lower support seat;
one part of the ball body respectively penetrates through the through holes on the upper pressure plate and the lower support seat towards two sides, so that the ball body respectively forms circular arc contact surfaces which can be contacted and used for conveying and driving at the two sides;
a partition plate is padded between the upper pressing plate and the lower support seat, and a partition plate through hole allowing a ball to pass through is formed in the center of the partition plate;
the center of the upper pressure plate and the center of the lower support seat are respectively integrally formed and provided with a convex annular convex ring through a stamping process; a plurality of balls which are arranged in an annular shape are filled among the upper pressure plate, the convex ring of the lower support seat, the partition plate and the ball body;
an upper pressure plate folding edge is arranged at the circumferential edge of the upper pressure plate, and in the assembly and processing process of the bilateral universal conveying ball, the upper pressure plate folding edge is bent and is pressed on the circumferential edge of the lower support from outside to inside so as to clamp and fasten the upper pressure plate and the lower support;
mounting holes are respectively formed in corresponding positions of the upper pressing plate, the lower supporting seat and the partition plate, and the bilateral universal conveying balls are fixedly mounted on the mounting plates through bolts.
3. The full-angle sorting conveyor according to claim 1 or 2, wherein: a bearing, a spacer bush and a transmission sleeve are sequentially sleeved at the through hole at the bottom of the base, and the transmission sleeve and the bearing are internally and externally matched to clamp the spacer bush;
a driving shaft of the servo motor penetrates through an inner hole of the transmission sleeve and is fixedly connected with a motor shaft end cover through a countersunk head bolt; the servo motor is fixedly arranged at the bottom of the base through a bolt and a nut.
4. The full-angle sortation conveyor of claim 3, wherein: the swivel mount passes through countersunk head bolt fixed mounting in the transmission cover, and motorized pulley's dabber both ends set up respectively in the constant head tank of swivel mount to the both ends of dabber carry out fixed connection with buckle plate, swivel mount respectively through the bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120136225.5U CN214494803U (en) | 2021-01-19 | 2021-01-19 | Full-angle sorting and conveying device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120136225.5U CN214494803U (en) | 2021-01-19 | 2021-01-19 | Full-angle sorting and conveying device |
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| CN214494803U true CN214494803U (en) | 2021-10-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117399202A (en) * | 2023-10-18 | 2024-01-16 | 广东克莱帝智能家居科技有限公司 | Intelligent shower device |
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2021
- 2021-01-19 CN CN202120136225.5U patent/CN214494803U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117399202A (en) * | 2023-10-18 | 2024-01-16 | 广东克莱帝智能家居科技有限公司 | Intelligent shower device |
| CN117399202B (en) * | 2023-10-18 | 2024-05-28 | 广东克莱帝智能家居科技有限公司 | Intelligent shower device |
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