CN214491011U

CN214491011U - Formula of sinking air entrainment brick die frame conveyor system

Info

Publication number: CN214491011U
Application number: CN202120193090.6U
Authority: CN
Inventors: 唐学钧
Original assignee: Huizhou Jianda Industry Co ltd
Current assignee: Huizhou Jianda Industry Co ltd
Priority date: 2021-01-23
Filing date: 2021-01-23
Publication date: 2021-10-26
Anticipated expiration: 2031-01-23

Abstract

The utility model belongs to the technical field of the technique of framed transportation for the aerated brick and specifically relates to a formula of sinking aerated brick framed transportation system is related to, and it includes the concrete base station and bears the underframe, bears the underframe and sets up in the top surface of concrete base station, and the concrete base station is provided with and is used for the drive to bear the power unit of underframe motion, and the mounting groove that extends along the direction of motion who bears the underframe is seted up to the top surface of concrete base station, and power unit sets up in the mounting groove. This application has the effect that reduces equipment accidental injury workman's risk.

Description

Formula of sinking air entrainment brick die frame conveyor system

Technical Field

The application relates to the technical field of aerated brick mold frame transportation, in particular to a sunken aerated brick mold frame transportation system.

Background

The aerated brick, namely the autoclaved aerated concrete block, is a common building material, and has the advantages of light weight, good heat insulation performance, strong shock resistance, good processability and the like, so the aerated brick is widely applied to building walls.

The production process of the aerated brick is as follows: firstly, heating the raw materials, mixing and stirring, then pouring the mixed and heated slurry into a mold frame, and then sending the mold frame filled with the hot slurry into a steam curing kettle for steam curing and forming. The mold frame conveying system commonly used at present generally comprises a transport vehicle, a slide rail, a motor and a plurality of transmission gears. The mold frame is placed on the transport vehicle, and then the transport vehicle is driven by the motor to move along the sliding rails, so that the mold frame is transported.

Aiming at the related technologies, the inventor thinks that the motor and the transmission gear are both exposed on the ground at present, and in the transportation process of the transport vehicle, the motor and the gear are in a high-speed operation state, and at the moment, if a producer carelessly approaches the gear, the risk of being frayed by the gear exists, so that the transport vehicle has great potential safety hazard.

SUMMERY OF THE UTILITY MODEL

In order to reduce the risk that equipment accidentally injures workers, the application provides a formula of sinking aerated brick die frame conveying system.

The application provides a formula of sinking aerated brick die frame conveyor system adopts following technical scheme:

the utility model provides a formula of sinking aerated brick die frame conveying system, includes the concrete base station and bears the underframe, bear the underframe set up in the top surface of concrete base station, the concrete base station is provided with and is used for the drive bear the power unit of underframe motion, the edge has been seted up to the top surface of concrete base station bear the mounting groove that the direction of motion of underframe extends, power unit set up in the mounting groove.

Through adopting above-mentioned technical scheme, bear the underframe and transport on the concrete base station, power unit drives bearing the underframe in the mounting groove to reduce the probability that producers collide with power unit when walking about on the concrete base station, and then reduced power unit accidental injury producers' risk, improved the factor of safety of production.

Optionally, the power mechanism comprises a servo motor and a transmission assembly, the servo motor is connected with the transmission assembly, and the transmission assembly is connected with the bearing bottom frame.

Because the motion distance of bearing the underframe is longer, the pure adoption bears the underframe and moves and be not convenient for bear the underframe and carry out long distance removal like power source drive such as motor or hydro-cylinder, and through adopting above-mentioned technical scheme, servo motor bears the underframe through the drive assembly drive and moves, servo motor can be fixed in one of them position in the mounting groove and carries out work with drive transmission assembly, drive assembly drives under servo motor's drive and bears the underframe and move, make and bear the underframe and can carry out long distance removal.

Optionally, the transmission assembly includes the support frame, rotate on the support frame bear by servo motor drive pivoted gear, the gear sleeve is equipped with the chain, the chain is followed the direction of transportation who bears the underframe rotates, it is connected with the connecting piece to bear the underframe, the connecting piece with the chain is connected.

Through adopting above-mentioned technical scheme, servo motor drive chain rotates, and the chain drives the connecting piece at the pivoted in-process and removes to the transmission bears the underframe and removes, in order to realize bearing the transportation of underframe. Meanwhile, the possibility that the chain in the mounting groove is contacted with production personnel in the rotating process is low, so that the probability that the chain accidentally injures the production personnel is reduced.

Optionally, the chain is provided with two, two the chain parallel arrangement just is close to the setting, the connecting piece is connected in two between the chain.

Through adopting above-mentioned technical scheme, the connecting piece is connected between two chains, and when the connecting piece took place the skew at the in-process that removes, two chains gave two power that the connecting piece opposite direction respectively in order to correct the direction of motion of connecting piece to improve the stability of connecting piece motion, and improved the stability of bearing the weight of the underframe transportation.

Optionally, the concrete base is provided with a plurality of bracing pieces for supporting the chain, and the bracing pieces are located in the mounting groove.

Through adopting above-mentioned technical scheme, set up the rate of tension that many spinal branchs vaulting pole can improve the chain, reduce the condition that the chain takes place to hang down under the action of gravity to chain drive's stability has been guaranteed.

Optionally, the servo motor is connected with a reversing speed reducer through belt transmission, and the reversing speed reducer is connected with the gear through a coupler.

By adopting the technical scheme, the servo motor controls the reversing speed reducer through belt transmission, and the reversing speed reducer controls the gear to rotate through the coupler under the control of the servo motor, so that the chain is driven to rotate. The arrangement of the reversing speed reducer can provide stable transmission power and speed of the chain, so that the transportation stability of the bearing bottom frame is improved.

Optionally, the bearing bottom frame rotates to bear a pulley, the top surface of the concrete base is fixedly connected with a guide rail, and the pulley is matched with the guide rail in a sliding manner.

Through adopting above-mentioned technical scheme, bear the underframe and remove through the cooperation of pulley and guide rail for bear the underframe and be difficult for deviating the direction of transportation, have higher transportation precision.

Optionally, the mounting groove includes power district and conveying district, servo motor the support frame with the gear all is located in the power district, the chain is located in the conveying district, the top surface of concrete base station articulates there is protection flip, protection flip covers the power district.

Still probably fall into the power district because of the miss-foot or other reasons inadequately when the producer is close to the power district in, lead to the producer to be creased by motor or gear, and through adopting above-mentioned technical scheme, set up protection flip at the power district and protect, servo motor in the power district is when normal during operation, the entry in power district is closed to protection flip, even if make the producer also can be blockked by protection flip when falling over carelessly, thereby avoid the producer to fall into the power district, and then improved the factor of safety of producer when production, the potential safety hazard of production facility has been reduced.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the power mechanism is arranged in the mounting groove, so that the probability of injury of production personnel due to careless mistaken touch of the power mechanism can be reduced, and the safety coefficient of production is improved;

2. the arrangement of the servo motor and the chain combined transmission can ensure that the bearing bottom frame can be more stably transported;

3. the arrangement of the protective turnover cover can further reduce potential safety hazards in the production process and improve the safety factor of production.

Drawings

Fig. 1 is a schematic structural diagram of a sunken aerated brick mold frame transportation system in an embodiment of the present application.

Fig. 2 is a schematic structural view of a mold frame conveying device in an embodiment of the present application.

Fig. 3 is an enlarged view of a portion a in fig. 2.

Fig. 4 is a schematic structural view of another angle of the mold frame transport system according to the embodiment of the present application.

Description of reference numerals: 1. a concrete foundation; 2. a mold frame conveying device; 21. a guide rail; 22. mounting grooves; 221. a power zone; 222. a transfer zone; 223. protecting the flip; 23. a power mechanism; 231. a servo motor; 2311. a first pulley; 232. a reversing speed reducer; 2321. a second pulley; 2322. a coupling; 233. a transmission assembly; 2331. a support frame; 2332. a gear; 2333. a chain; 2334. a support bar; 234. a belt; 3. a bearing bottom frame; 31. a bearing part; 32. a moving part; 33. a connecting portion; 331. connecting blocks; 34. a pulley; 341. and a limiting block.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

The embodiment of the application discloses formula of sinking aerated brick die frame conveying system. Referring to fig. 1, a formula of sinking aerated brick die frame conveying system includes concrete base 1, and concrete base 1 is provided with die frame conveyor 2 and die frame and bears the device, and the die frame that contains hot thick liquids is placed on die frame bears the device, and die frame bears the device and carries to next process under the effect of die frame conveyor 2 for the die frame that contains hot thick liquids is sent to next process.

Referring to fig. 1 and 2, the mold frame conveying device 2 includes two guide rails 21 and an installation groove 22, the two guide rails 21 are both fixedly connected to the top surface of the concrete base 1, the two guide rails 21 are arranged in parallel, and the mold frame carrying device moves on the concrete base 1 by the guide of the two guide rails 21. The top surface of concrete base 1 has seted up mounting groove 22, and mounting groove 22 is located between two guide rails 21, and mounting groove 22 extends along the length direction of guide rail 21. The power mechanism 23 is arranged in the mounting groove 22, the highest position of the power mechanism 23 is lower than the top surface of the concrete base 1, and the power mechanism 23 is used for driving the mold frame carrying device to move, so the power mechanism 23 can be an air cylinder, a gear set driven by a motor, and the like, but any power mechanism 23 can be used for driving the mold frame carrying device to move on the top surface of the concrete base 1.

Referring to fig. 2 and 3, in particular, in the present embodiment, the power mechanism 23 includes a servo motor 231, a reversing speed reducer 232, and a transmission assembly 233, wherein the servo motor 231 and the reversing speed reducer 232 are both disposed at one end of the installation slot 22, and the transmission assembly 233 penetrates through the entire installation slot 22. The output end of the servo motor 231 is fixedly connected with a first belt pulley 2311, the input end of the reversing speed reducer 232 is fixedly connected with a second belt pulley 2321, a belt 234 is sleeved between the first belt pulley 2311 and the second belt pulley 2321, the output end of the reversing speed reducer 232 is connected with a coupling 2322, the coupling 2322 is connected with a transmission assembly 233, and the transmission assembly 233 is connected with a mold frame bearing device. The transmission assembly 233 controls the frame carrying device under the action of the reversing speed reducer 232, so that the frame carrying device can move on the top surface of the concrete foundation 1, and therefore, the transmission assembly 233 which can control the frame carrying device is considered to fall within the scope of the present application.

Referring to fig. 2 and 3, in particular, the transmission assembly 233 includes two support frames 2331, the two support frames 2331 are respectively located at two ends of the mounting groove 22, the two support frames 2331 respectively rotatably support a gear 2332, the gears 2332 on the two support frames 2331 are oppositely disposed, the two corresponding gears 2332 are sleeved and meshed with a chain 2333, and the chain 2333 is driven by the gear 2332 to rotate along the length direction of the guide rail 21. Further, in order to improve the transmission stability, two gears 2332 are provided on the same support frame 2331, and correspondingly, two chains 2333 are provided, and the two chains 2333 are close to each other and are arranged in parallel; meanwhile, the concrete base 1 is fixedly connected with a plurality of support rods 2334, the support rods 2334 are positioned in the mounting grooves 22, the support rods 2334 are horizontally arranged, the support rods 2334 penetrate through two chains 2333, and the surface of each support rod 2334 is attached to the inner side surface of the part, above the chain 2333, of each support rod 2334, so that the support rods 2334 support the chains 2333. The number of the support rods 2334 should be set according to the actual length of the chain 2333 to ensure that the support rods 2334 have a good support effect on the chain 2333. In the present embodiment, three support rods 2334 are provided.

Referring to fig. 2, further, the mounting slot 22 includes a power area 221 and a transmission area 222, the power area 221 is communicated with the transmission area 222, the servo motor 231, the reversing speed reducer 232 and one of the support frames 2331 are located in the power area 221, the chain 2333 penetrates through the power area 221 and the transmission area 222, and the other support frame 2331 and all the support rods 2334 are located in the transmission area 222. Since the servo motor 231 and the reversing reducer 232 have a large footprint, the width of the power section 221 is particularly larger than the width of the conveyance section 222. In order to further improve the safety factor of the system, the top surface of the concrete base 1 is hinged with a protective flip cover 223, and when the system is in a normal working state, the protective flip cover 223 is lapped on the top surface of the concrete base 1 and covers the notch of the power area 221, so that the effect of closing the power area 221 is achieved, and production personnel are prevented from being injured due to careless falling into the power area 221. The protective cover 223 should be a rigid object, and specifically, the protective cover 223 of the present embodiment is an iron plate.

Referring to fig. 4, the mold frame carrying device includes a carrying bottom frame 3, the carrying bottom frame 3 includes a carrying portion 31, two moving portions 32 and two connecting portions 33, the two moving portions 32 are respectively connected to two ends of the carrying portion 31, and the two connecting portions 33 are respectively connected to one ends of the two moving portions 32 far away from the carrying portion 31. The mold frame containing the hot slurry is placed on the bearing part 31. The moving portion 32 rotatably carries a pulley 34, specifically, one moving portion 32 is connected with two pulleys 34, the two pulleys 34 are respectively in sliding fit with the two guide rails 21, the pulley 34 is integrally formed with a limiting block 341, and the limiting block 341 is disposed on one surface of the pulley 34 between the two guide rails 21. The connecting portion 33 is connected with a connecting member, which is connected with the chain 2333, so that the carrying bottom frame 3 can move along the guide rail 21 under the transmission of the chain 2333, and therefore, the connecting member can be in various forms, and the connecting member can be a hook for hooking a gap of the chain 2333, a clip for clamping the chain 2333, and the like. Specifically, in this embodiment, the connecting member is a connecting block 331 fixedly connected between the two chains 2333, and the connecting block 331 is hinged to the connecting portion 33.

The implementation principle of the sinking type aerated brick mold frame transportation system in the embodiment of the application is as follows: place empty framed on bearing underframe 3, then start servo motor 231, servo motor 231 carries out work through belt 234 traditional control switching-over speed reducer 232, switching-over speed reducer 232 rotates through shaft coupling 2322 control gear 2332, thereby drive chain 2333 and rotate, thereby chain 2333 rotates and drives connecting block 331 and remove the connecting portion 33 that drives bearing underframe 3, make and bear underframe 3 can bear empty framed and remove, make empty framed remove to the feed opening and connect the material. After the mold frame is filled with the hot slurry, the bottom bearing frame 3 sends the mold frame to the next process under the action of the servo motor 231, thereby completing the transportation work of the mold frame.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a formula of sinking aerated brick die frame conveying system, includes concrete base (1) and bears underframe (3), bear underframe (3) set up in the top surface of concrete base (1), concrete base (1) is provided with and is used for the drive bear power unit (23) of underframe (3) motion, its characterized in that: the concrete foundation bed is characterized in that the top surface of the concrete foundation bed (1) is provided with a mounting groove (22) extending along the motion direction of the bearing bottom frame (3), and the power mechanism (23) is arranged in the mounting groove (22).

2. The mold frame transport system of claim 1, wherein: the power mechanism (23) comprises a servo motor (231) and a transmission assembly (233), the servo motor (231) is connected with the transmission assembly (233), and the transmission assembly (233) is connected with the bearing bottom frame (3).

3. The mold frame transport system of claim 2, wherein: the transmission assembly (233) comprises a support frame (2331), a gear (2332) driven to rotate by the servo motor (231) is rotatably borne on the support frame (2331), a chain (2333) is sleeved on the gear (2332), the chain (2333) rotates along the conveying direction of the bearing bottom frame (3), a connecting piece is connected to the bearing bottom frame (3), and the connecting piece is connected with the chain (2333).

4. The mold frame transport system of claim 3, wherein: the two chains (2333) are arranged in parallel and are arranged close to each other, and the connecting piece is connected between the two chains (2333).

5. The mold frame transport system of claim 4, wherein: the concrete base (1) is provided with a plurality of support rods (2334) for supporting the chains (2333), and the support rods (2334) are positioned in the mounting grooves (22).

6. The mold frame transport system of claim 5, wherein: the servo motor (231) is in transmission connection with a reversing speed reducer (232) through a belt (234), and the reversing speed reducer (232) is connected with the gear (2332) through a coupler (2322).

7. A form handling system according to any one of claims 1 to 6 wherein: bear underframe (3) and rotate and bear pulley (34), concrete base platform (1) top surface fixedly connected with guide rail (21), pulley (34) with guide rail (21) cooperation of sliding.

8. A mould frame transport system according to any of claims 3 to 6 wherein: the mounting groove (22) comprises a power area (221) and a transmission area (222), the servo motor (231), the support frame (2331) and the gear (2332) are all located in the power area (221), the chain (2333) is located in the transmission area (222), the top surface of the concrete base (1) is hinged to a protection flip cover (223), and the protection flip cover (223) covers the power area (221).