CN214489493U - Protection system for container lock button dismounting device - Google Patents
Protection system for container lock button dismounting device Download PDFInfo
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- CN214489493U CN214489493U CN202023245688.XU CN202023245688U CN214489493U CN 214489493 U CN214489493 U CN 214489493U CN 202023245688 U CN202023245688 U CN 202023245688U CN 214489493 U CN214489493 U CN 214489493U
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- container lock
- air
- gas
- dismounting device
- lock button
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Abstract
The invention discloses a protection system for a container lock button dismounting device, which comprises: the protective clothing comprises a protective clothing, a first cooling pipeline and a second cooling pipeline; a vortex air compressor, a filter; an evaporator; a condenser; a compressor; and the outlet of the gas-water separator is connected with the protective clothing, the first cooling pipeline and the second cooling pipeline through pipelines. The protective system for the container lock button dismounting device provided by the invention has the advantages that the main components of the container lock button dismounting device are conveyed with the constant low-temperature high-pressure gas through the pipeline, so that a stable working condition environment and a cooling and cooling effect are formed for the container lock button dismounting device, and the problems of passivation, corrosion, condensation, crystallization and the like caused by the heat dissipation of the container lock button dismounting device and electrical elements, especially a positioning analysis unit and the environment are effectively solved.
Description
Technical Field
The invention relates to the field of port automatic corollary equipment, in particular to a protection system for a container lock button dismounting device.
Background
Along with the building requirement of the container automatic wharf, the container lock button dismounting device is mature day by day. At present, multi-axis robots and lock button clamps are mostly used as execution components of container lock button dismounting equipment, and the container lock button dismounting equipment is realized through a control system and other switching and storage equipment. But the use environment requirements of the industrial multi-axis robot and the related equipment are higher. In view of the characteristics of wharf environment (such as humidity, salt spray, dust and temperature difference change), the protection level of the container lock button dismounting device is relatively high, and not only needs to prevent the corrosion of equipment from affecting the function and the structural durability, but also needs to consider the problems of condensation and the like caused by the temperature difference change. At present, the corrosion prevention of equipment is mainly surface treatment and regular maintenance, the heat dissipation of the equipment is mainly solved by installing an air conditioner or a fan, and the problems of dust prevention and corrosion of a system still exist. To the problems of equipment corrosion affecting structural durability and condensation caused by temperature difference due to humidity, large salt fog, large dust and large temperature difference change in the use environment of the container lock button dismounting device wharf, a working environment protection system of the container lock button dismounting device needs to be developed. Especially for the visual analysis unit, the condition such as dustproof and antifouling, lens condensation that the temperature difference change arouses is great by environmental impact, directly decides its locate function effect and service environment.
Disclosure of Invention
The invention aims to solve the problems, and provides a protection system for a container lock button dismounting device, which can realize that main parts of the container lock button dismounting device are in a stable working condition environment, cool the main parts and effectively solve the problems of passivation, corrosion, condensation, crystallization and the like caused by the heat dissipation of the container lock button dismounting device and electrical elements and the environment on the container lock button dismounting device.
The purpose of the invention is realized as follows:
the invention relates to a protection system for a container lock button dismounting device, which at least comprises a multi-axis robot, a control device and a vision device; a security system for a container lock knob removal device comprising:
the protective suit is sleeved on the multi-axis robot;
the first cooling pipeline is arranged on the control equipment and used for cooling the control equipment;
the second cooling pipeline is arranged on the visual equipment and used for cooling the visual equipment;
a scroll air compressor;
a filter mounted at an air inlet of the scroll type air compressor;
an evaporator mounted at the air outlet of the scroll air compressor;
a condenser installed at the outlet of the evaporator;
the compressor is arranged at the outlet of the condenser, and the compressor sucks the gas output by the condenser through the air suction pipe, compresses the gas and then discharges the purified air with constant low temperature and high pressure to the air discharge pipe; and
and the outlet of the gas-water separator is connected with the protective clothing, the first cooling pipeline and the second cooling pipeline through pipelines.
In the protection system for the container lock button dismounting device, the filter, the vortex type air compressor, the evaporator, the condenser, the compressor and the air-water separator are arranged outside the installation area of the container lock button dismounting device.
The condenser in the protection system for the container lock button dismounting device comprises a condensing chamber for forming particle sedimentation of other input salt mist by constant low-temperature effect and a filter chamber for filtering output gas of the condensing chamber again.
The protective suit is sleeved outside the multi-axis robot and provided with an air inlet and an air outlet, the air inlet is connected with the outlet of the gas-water separator through a pipeline, and positive pressure environment is formed inside the protective suit by controlling the air inflow of the air inlet and the opening of the air outlet.
The visual analysis positioning unit of the visual equipment in the protection system for the container lock button dismounting device is installed in an isolation hood, a closed cavity is formed between the isolation hood and a shell of the visual analysis positioning unit and is connected with a second cooling pipeline, a plurality of airflow outlets are formed in one side of a lens of the visual analysis positioning unit through the cavity, constant low-temperature positive-pressure gas is continuously introduced into the airflow outlets to form positive-pressure isolation environment dust prevention and decontamination, a plurality of airflow outlets are formed in the left edge, the right edge and the cavity on the upper edge of one side of the lens of the visual analysis positioning unit, and the airflow direction of the airflow outlets is in front of the inclined lens.
The protective system for the container lock button dismounting device provided by the invention has the advantages that the treated gas is conveyed to the main components of the container lock button dismounting device through the pipeline, a stable working condition environment and a cooling and cooling effect are formed for the container lock button dismounting device, and the problems of passivation, corrosion, condensation, crystallization and the like caused by the heat dissipation of the container lock button dismounting device and electrical elements and the environment are effectively solved.
Drawings
FIG. 1 is a schematic structural view of a protective system for a container lock knob removal and installation apparatus of the present invention;
FIG. 2 is a schematic structural view of a condenser of the present invention;
FIG. 3 is a schematic diagram of the visual analysis positioning unit of the present invention;
fig. 4 is a view showing a state where the multi-axis robot and the protective suit of the present invention are mounted.
Detailed Description
The invention will be further explained with reference to the drawings.
Referring to fig. 1-2, there is shown a protection system for a container lock button dismounting device according to the present invention, the container lock button dismounting device at least comprises a multi-axis robot 100, a control device (not shown) and a vision device (not shown); a security system for a container lock knob removal device comprising:
a protective suit 1 provided in a set on the multi-axis robot 100;
a first cooling pipeline 2 arranged on the control equipment and used for cooling the control equipment;
a second cooling pipeline 3 arranged on the visual equipment and used for cooling the visual equipment;
the scroll type air compressor 4 is characterized in that in the processes of air suction, compression and exhaust of the scroll type air compressor 4, air is sucked into the periphery of the static disc through the air filter element, and along with the rotation of the eccentric shaft, the air is gradually compressed in a plurality of pairs of crescent compression cavities formed by meshing of the static disc and the dynamic disc and then is continuously discharged through the axial hole at the position of the static disc;
a filter 5 installed at the air inlet of the vortex air compressor 4, wherein the filter 5 separates liquid water and liquid oil drops in the air through a built-in filter material such as fiber with a smaller diameter and the like, and traps and filters suspended dust particles and solid impurities in the air so as to ensure the primary cleaning requirement of the air feeding quantity;
an evaporator 6 installed at the outlet of the scroll air compressor 4, the evaporator 6 heats the gas discharged from the scroll air compressor 4 to boiling condition by heating method, so as to vaporize part of the solvent, the vapor containing a large amount of liquid foam can be separated from the vapor and removed at the same time by self-condensation or demister, thereby improving the cleanliness of the gas, the oil content of the air outlet processed by the evaporator is 0 ppm; the diameter of the impurity particles at the air outlet is less than 0.1 mm;
the condenser 7 is arranged at the outlet of the evaporator 6, the condenser 7 enables salt mist in the air to form particle sedimentation in a condensing chamber 71 of the condenser by virtue of a constant low-temperature effect, the salt mist content in the air is reduced by secondary filtration through a filter chamber 72, the salt mist removing effect is effectively improved, the constant low temperature of the output gas is realized, and the temperature of the air outlet can be reduced to be lower than 5 ℃;
the compressor 8 is arranged at the outlet of the condenser 7, the compressor 8 sucks the gas output by the condenser 7 through the air suction pipe, the low-temperature and low-pressure cooling gas drives a piston (a rotor or a scroll) to compress the gas through the operation of a motor, and then purified air with constant low temperature and high pressure is discharged to the exhaust pipe, and the pressure range of the discharged gas can reach 0.1-0.8 MPa; and
a gas-water separator 9 installed at the outlet of the compressor 8, which is used for separating gas and liquid from the gas discharged by the compressor 8, further improving the dryness of the cooling gas and reducing the phenomenon of water carrying in the cooling gas; the outlet of the gas-water separator 9 is connected with the protective clothing 1, the first cooling pipeline 2 and the second cooling pipeline 3 through pipelines.
In the embodiment, the filter 5, the scroll air compressor 4, the evaporator 6, the condenser 7, the compressor 8 and the gas-water separator 9 are arranged outside the installation area of the container lock button dismounting device;
referring to fig. 3, the vision analysis positioning unit 200 of the vision device is installed in an isolation cover 201, a sealed cavity is formed between the isolation cover 201 and the housing of the vision analysis positioning unit 200, the cavity is connected with the second cooling pipeline 3, a plurality of airflow outlets 202 are formed in one side of the lens of the vision analysis positioning unit 200, constant low-temperature positive-pressure gas is continuously introduced into the airflow outlets 202 to form positive-pressure isolation environment dust prevention and decontamination, airflow outlets 202 are formed in the left and right edges and the cavity at the upper edge of one side of the lens of the vision analysis positioning unit 201, and the airflow direction of the airflow outlets 202 is in a direction inclined to the front of the lens.
Referring to fig. 4, the protective suit 1 is sleeved outside the multi-axis robot and is provided with an air inlet 11 and an air outlet 12, the air inlet 11 is connected with the outlet of the gas-water separator 9 through a pipeline, and a positive pressure environment is formed inside the protective suit 1 by controlling the air inflow of the air inlet 11 and the opening degree of the air outlet 12.
Compared with the prior art, the invention has the beneficial effects that:
1. the container lock button dismounting device is provided with a constant low temperature, salt mist removing, dehumidifying and dust removing environment, the corrosion influence of the severe working condition environment of a wharf (large moisture, large salt mist and large temperature difference change) on equipment is reduced, and the working stability and the structural durability of the equipment are improved.
2. The method is suitable for environment and prolongs the service life of equipment.
3. The container lock button dismounting device is divided into positive pressure isolation and normal pressure air supply cooling according to the requirements of a part structure and a heat dissipation principle of the container lock button dismounting device.
4. The compressor 8 is arranged behind the system pipeline, negative pressure is generated through the compressor 8, and the overall power consumption of the front-end equipment can be effectively reduced.
5. Compared with the traditional air conditioner for dehumidification and cooling, the air conditioner has the advantages of high air purification quality, large air quantity, good dehumidification, salt mist removal and cooling effects.
The protective system for the container lock button dismounting device provided by the invention has the advantages that the treated gas is conveyed to the main components of the container lock button dismounting device through the pipeline, a stable working condition environment and a cooling and cooling effect are formed for the container lock button dismounting device, and the problems of passivation, corrosion, condensation, crystallization and the like caused by the heat dissipation of the container lock button dismounting device and electrical elements and the environment are effectively solved.
The above embodiments are provided only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and therefore all equivalent technical solutions should also fall within the scope of the present invention, and should be defined by the claims.
Claims (7)
1. A protection system for a container lock button dismounting device, which at least comprises a multi-axis robot, a control device and a visual device; it is characterized in that the protection system for the container lock button dismounting device comprises:
the protective suit is sleeved on the multi-axis robot;
the first cooling pipeline is arranged on the control equipment and used for cooling the control equipment;
the second cooling pipeline is arranged on the visual equipment and used for cooling the visual equipment;
a scroll air compressor;
a filter mounted to an air intake of the scroll air compressor;
an evaporator mounted at the air outlet of the scroll air compressor;
a condenser mounted at the outlet of said evaporator;
the compressor is arranged at the outlet of the condenser, and the compressor sucks the gas output by the condenser through the air suction pipe, compresses the gas and then discharges purified air with constant low temperature and high pressure to the air discharge pipe; and
and the outlet of the gas-water separator is connected with the protective clothing, the first cooling pipeline and the second cooling pipeline through pipelines.
2. The system of claim 1, wherein the filter, scroll air compressor, evaporator, condenser, compressor and gas-water separator are mounted outside of the container button release mounting area.
3. The shielding system for a container lock knob removing device according to claim 1, wherein said condenser comprises a condensing chamber for settling the salt mist supplied thereto into particles by a constant low temperature effect and a filtering chamber for filtering the output gas from the condensing chamber again.
4. The protective system for a container lock knob removal and installation according to claim 1, wherein said protective suit is filled with cryostatic positive pressure and positive cold pressure purified air to provide positive pressure isolation for said multi-axis robot.
5. The protection system for a container lock knob dismounting device according to claim 4, wherein the protection suit is sleeved outside the multi-axis robot and is provided with an air inlet and an air outlet, the air inlet is connected with the outlet of the gas-water separator through a pipeline, and positive pressure environment is formed inside the protection suit by controlling the air inlet amount of the air inlet and the opening degree of the air outlet.
6. The protection system for a container lock knob dismounting device according to claim 1, wherein the vision analyzing and positioning unit of the vision device is installed in a shielding case, a sealed cavity is formed between the shielding case and the housing of the vision analyzing and positioning unit and is connected with the second cooling pipeline, the cavity is provided with a plurality of gas outlets on one side of the lens of the vision analyzing and positioning unit, and the plurality of gas outlets are continuously fed with constant low temperature positive pressure gas to form positive pressure isolation environment dust prevention and decontamination.
7. The system as claimed in claim 6, wherein the visual analysis positioning unit has a plurality of airflow outlets formed in the cavity at the left and right edges and the top edge of the lens, and the airflow direction of the airflow outlets is inclined to the front of the lens.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023245688.XU CN214489493U (en) | 2020-12-29 | 2020-12-29 | Protection system for container lock button dismounting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023245688.XU CN214489493U (en) | 2020-12-29 | 2020-12-29 | Protection system for container lock button dismounting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214489493U true CN214489493U (en) | 2021-10-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023245688.XU Active CN214489493U (en) | 2020-12-29 | 2020-12-29 | Protection system for container lock button dismounting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214489493U (en) |
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2020
- 2020-12-29 CN CN202023245688.XU patent/CN214489493U/en active Active
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