CN214487884U - Tap gas tightness detection device - Google Patents
Tap gas tightness detection device Download PDFInfo
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- CN214487884U CN214487884U CN202022900079.7U CN202022900079U CN214487884U CN 214487884 U CN214487884 U CN 214487884U CN 202022900079 U CN202022900079 U CN 202022900079U CN 214487884 U CN214487884 U CN 214487884U
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Abstract
The utility model discloses a tap air tightness detection device, which relates to the technical field of tap air tightness detection and comprises a conveyor, a guide rail frame, a water tank, a collection device and a control unit; the conveyor is provided with a fixed seat for placing a to-be-detected faucet; the water faucet gripping device comprises a guide rail frame, a gripping device and a lifting device, wherein the guide rail frame is provided with a guide rail, the gripping device for gripping the water faucet is slidably mounted on the guide rail, the gripping device comprises a clamping jaw, a sliding seat and the lifting device, the sliding seat is slidably mounted on the guide rail, the top end of the lifting device is fixed on the sliding seat, and the clamping jaw is mounted at the bottom end of the lifting device; the water tank is positioned in front of the conveyor, and a detection mechanism is arranged in the water tank and used for detecting the air tightness of the faucet to be detected; a collecting device is arranged in front of the water tank and used for collecting the detected water faucet; the control unit is connected with the conveyor, the detection mechanism and the gripping device. The utility model discloses realize the automatic of tap gas tightness and detect, improve detection efficiency, reduce the cost of labor.
Description
Technical Field
The utility model relates to a tap gas tightness detects technical field, especially relates to a tap gas tightness detection device.
Background
At present, after the faucet is manufactured, the air tightness of the faucet is often required to be tested, so that whether the inner pipeline of the faucet leaks or not is judged, and under the common condition, the air tightness of the faucet is often tested by adopting liquid.
When the air tightness test is carried out, the air pressure pipe is often screwed down and communicated to the water faucet manually, and the water faucet is ventilated and pressurized; simultaneously in order to conveniently observe whether the air leakage condition exists in the faucet, the faucet needs to be manually immersed into water by people, and whether bubbles emerge in the water is observed, so that whether the air leakage condition exists in the faucet is judged.
The existing detection mode has low detection efficiency and high labor cost, and is greatly influenced by human factors.
Therefore, it is desired to develop a new air tightness detecting device for a faucet to solve the above problems in the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a tap gas tightness detection device to solve the above-mentioned problem that prior art exists, realize the automated inspection of tap gas tightness, improve detection efficiency, reduce the cost of labor.
In order to achieve the above object, the utility model provides a following scheme: the utility model provides a tap air tightness detection device, which comprises a conveyor, a guide rail frame, a water tank, a collection device and a control unit; the conveyor is provided with a fixed seat, the fixed seat is used for placing a to-be-detected faucet, and the conveyor drives the to-be-detected faucet to move forwards; the water faucet grabbing device comprises a guide rail frame, a water faucet lifting device and a water faucet clamping device, wherein the guide rail frame is provided with a guide rail, the guide rail is provided with a grabbing device used for grabbing a water faucet in a sliding mode, the grabbing device comprises a clamping jaw, a sliding seat and a lifting device, the sliding seat is installed on the guide rail in a sliding mode, the top end of the lifting device is fixed on the sliding seat, and the clamping jaw is installed at the bottom end of the lifting device; the water tank is positioned in front of the conveyor, and a detection mechanism is arranged in the water tank and used for detecting the air tightness of the faucet to be detected; a collecting device is arranged in front of the water tank and used for collecting the detected water faucet; the control unit is connected with the conveyor, the detection mechanism and the gripping device.
Preferably, the detection mechanism comprises a fixed seat, a first sealing element and a second sealing element, and the fixed seat is used for fixing the faucet to be detected; one opening of the to-be-detected faucet is sealed through the second sealing element, and the rest openings of the to-be-detected faucet are sealed through the first sealing element; a gas channel is arranged in the second sealing element, an inlet of the gas channel is connected with a gas supply device through a gas inlet pipe, and an outlet of the gas channel is used for extending into the to-be-detected faucet; the first sealing piece and the second sealing piece are both connected with a driving device, and the driving device is used for driving the first sealing piece and the second sealing piece to block an opening of the to-be-detected faucet.
Preferably, the driving device adopts a hydraulic rod, the end of the hydraulic rod is provided with a mounting seat, and the mounting seat is used for detachably mounting the first sealing element or the second sealing element.
Preferably, the end of the second seal is provided with a pressure sensor.
Preferably, a water outlet is formed in the bottom of one side of the water tank, a high-definition camera is arranged in the water tank, and the high-definition camera is connected with the control unit.
Preferably, the collecting device comprises a first collecting box and a second collecting box which are sequentially arranged, the first collecting box is used for collecting unqualified water taps, and the second collecting box is used for collecting qualified water taps.
Preferably, the drying device is further included, the drying device is located between the first material collecting box and the second material collecting box, and the drying device is connected with the control unit.
Preferably, the guide rail frame is an annular guide rail frame, the annular guide rail is arranged on the guide rail frame, a sliding seat of the gripping device is slidably mounted on the annular guide rail, and a power device is arranged on the sliding seat and used for driving the sliding seat to move along the annular guide rail.
Preferably, the power device comprises a motor, the motor is mounted on the sliding seat, a pulley is further mounted on the sliding seat, and the motor drives the pulley to rotate, so that the sliding seat is driven to move along the annular guide rail;
the gripping device is provided with a plurality of, every all install one on the gripping device power device.
Preferably, the device further comprises the displacement sensor, and the displacement sensor is connected with the control unit; the displacement sensor comprises an induction element and a proximity switch, the induction element is installed on the guide rail frame, and the proximity switch is installed on the sliding seat.
The utility model discloses following beneficial technological effect has been gained for prior art:
the utility model realizes the automatic detection of the air tightness of the water tap, improves the detection efficiency and reduces the labor cost; and can detect a plurality of taps in succession, further improve work efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of the air tightness detection device of the faucet of the present invention;
FIG. 2 is a schematic structural view of the detecting mechanism of the present invention;
fig. 3 is a schematic structural view of the guide rail bracket of the present invention;
wherein: 1-material box, 2-conveyor, 3-fixing seat, 4-guide rail frame, 5-sliding seat, 6-lifting device, 7-clamping jaw, 8-water tank, 9-water outlet, 10-first material collecting box, 11-second material collecting box, 12-water tap, 13-first sealing piece, 14-driving device, 15-second sealing piece, 16-air inlet pipe and 17-air supply device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
Example one
As shown in fig. 1-2, the present embodiment provides a faucet airtightness detection apparatus, which includes a conveyor 2, a rail frame 7, a water tank 8, a collection device, and a control unit; the conveyor 2 is provided with a fixed seat 3, the fixed seat 3 is used for placing a faucet 12 to be detected, and the conveyor 2 drives the faucet 12 to be detected to move forwards; the conveyor 2 is selected according to needs, for example, a belt conveyor or a chain plate conveyor is selected, the control unit is a control computer, and the control unit is connected with the conveyor 2, the detection mechanism, the gripping device and other electrical elements to realize automatic control. Further, a material box 1 is arranged at the feeding end of the conveyor 2 and used for placing a water faucet 12 to be detected.
In this embodiment, a guide rail is arranged on the guide rail frame 4, a gripping device for gripping the faucet 12 is slidably mounted on the guide rail, the gripping device includes a clamping jaw 7, a sliding seat 5 and a lifting device 6, the sliding seat 5 is slidably mounted on the guide rail, the top end of the lifting device 6 is fixed on the sliding seat 5, and the clamping jaw 7 is mounted at the bottom end of the lifting device 6; in the embodiment, the lifting device 6 drives the clamping jaw 7 to move downwards, the to-be-detected faucet 12 on the clamping conveyor 2 is clamped, after clamping is completed, the lifting device 6 drives the clamping jaw 7 to move upwards, and then the sliding seat 5 drives the lifting device 6 and the clamping jaw 7 to move forwards to perform subsequent operations; wherein, the lifting device 7 can be a common telescopic rod, such as an electric push rod.
In the embodiment, the water tank 8 is located in front of (at the discharge end of) the conveyor 2, and a detection mechanism is arranged in the water tank 8 and used for detecting the air tightness of the water faucet 12 to be detected; when the gripping device runs above the water tank 8, the lifting device 6 drives the clamping jaw 7 to move downwards, the water faucet 12 to be detected is placed in the water tank, the lifting device 6 rises, and the air tightness of the water faucet 12 is detected through the detection mechanism; after the detection is finished, the lifting device 6 drives the clamping jaw 7 to move downwards, the detected faucet 12 in the water tank 8 is clamped, after the clamping is finished, the lifting device 6 drives the clamping jaw 7 to move upwards, and then the sliding seat 5 drives the lifting device 6 and the clamping jaw 7 to move forwards to perform subsequent operations.
Furthermore, a collecting device is arranged in front of the water tank 8 and used for collecting the detected water faucet 12.
In this embodiment, the detection mechanism includes a fixed seat 3, a first sealing element 13 and a second sealing element 15, which are installed at the bottom inside the water tank 8, and the fixed seat 3 is used for fixing the water tap 12 to be detected; one opening of the to-be-detected faucet 12 is sealed by a second sealing member 15, and the remaining openings of the to-be-detected faucet 12 are sealed by a first sealing member 13; wherein, the faucet generally has two openings or three openings, the second sealing element 15 is provided with one, the number of the first sealing elements 13 is adjusted according to the number of the openings of the faucet; the first sealing element 13 and the second sealing element 15 may be conventional plugs, or other sealing structures may be selected according to the needs.
Further, a gas channel is arranged in the second sealing element 15, an inlet of the gas channel is connected with a gas supply device 17 through a gas inlet pipe 16, and an outlet of the gas channel is used for extending into the to-be-detected faucet 12; gas is filled into the faucet 12 through the gas supply device 17, and the gas tightness is detected; the air supply device 17 can be an air pump, and the air inlet pipe 16 is a flexible pipe.
Moreover, the end of the second sealing element 15 (the end extending into the faucet 12) is provided with a pressure sensor for monitoring the gas pressure in the faucet 12 to prevent the pressure from being too high; the pressure sensor is connected with the control unit.
In this embodiment, the first sealing member 13 and the second sealing member 15 are both connected to a driving device 14, and the driving device 14 is used for driving the first sealing member 13 and the second sealing member 15 to block the opening of the faucet 12 to be detected. Wherein, drive arrangement 14 adopts hydraulic stem or other actuating mechanism that satisfy the work needs, and the tip of hydraulic stem is provided with the mount pad, is provided with the mounting groove on the mount pad, and first sealing member 13 or second sealing member 15 are through joint or threaded connection's mode demountable installation in the mounting groove.
In this embodiment, a water outlet 9 is provided at the bottom of one side of the water tank 8 for draining water; be provided with high definition digtal camera in the basin, high definition digtal camera is connected with the control unit, and high definition digtal camera shoots the detection picture in the basin 8 to give the control unit with the picture transmission, whether the control unit judges tap 12's gas tightness is qualified.
In this embodiment, the collecting device comprises a first collecting box 10 and a second collecting box 11 which are arranged in sequence, wherein the first collecting box 10 is used for collecting unqualified taps 12, and the second collecting box 11 is used for collecting qualified taps 12; when the water faucet 12 is unqualified, the grabbing device drives the water faucet 12 to run above the first material collecting box 10 and stops, and the lifting device 6 downwards puts the unqualified water faucet 12 into the first material collecting box 10; the qualified water tap 12 is conveyed into the second collecting box 11.
Furthermore, the drying device is arranged between the first material collecting box 10 and the second material collecting box 11 and is connected with the control unit; the drying device can adopt the existing hot air dryer, and can dry the qualified faucet 12.
In the embodiment, the device further comprises a displacement sensor, and the displacement sensor is connected with the control unit; the displacement sensor comprises an induction element and a proximity switch, the induction element is arranged on the guide rail frame 4, and the proximity switch is arranged on the sliding seat 5; induction elements are arranged at external positions of the guide rail frame 4 corresponding to the water tank 8, the first material collecting box 10, the drying device, the second material collecting box 11 and the like, and when the proximity switch on the sliding seat 5 is close to the induction elements, the control unit judges the position of the sliding seat 5, so that the position of the water faucet 12 is judged, and corresponding operation is facilitated.
Example two
The embodiment is an improvement on the basis of the first embodiment, and the improvement is as follows:
as shown in fig. 3, the guide rail frame 4 is an annular guide rail frame, and an annular guide rail is arranged on the guide rail frame 4 so as to facilitate the cyclic motion of the gripping device on the guide rail; a sliding seat 5 of the grabbing device is slidably mounted on the annular guide rail, and a power device is arranged on the sliding seat 5 and used for driving the sliding seat 5 to move along the annular guide rail. Specifically, the power device comprises a motor, the motor is arranged on a sliding seat 5, a pulley is further arranged on the sliding seat 5, and the motor drives the pulley to rotate so as to drive the sliding seat to move along an annular guide rail;
the plurality of gripping devices are arranged, and each gripping device is provided with a power device; a plurality of grabbing devices are arranged, so that the air tightness of a plurality of water taps 12 can be continuously detected, and the detection efficiency is improved.
Further, a plurality of water tanks 8 may be provided, or a plurality of sets of detection mechanisms may be provided in each water tank 8.
It should be noted that, as is obvious to a person skilled in the art, the invention is not limited to details of the above-described exemplary embodiments, but can be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
The utility model discloses a concrete example is applied to explain the principle and the implementation mode of the utility model, and the explanation of the above example is only used to help understand the method and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.
Claims (10)
1. The utility model provides a tap gas tightness detection device which characterized in that: comprises a conveyor, a guide rail frame, a water tank, a collecting device and a control unit; the conveyor is provided with a fixed seat, the fixed seat is used for placing a to-be-detected faucet, and the conveyor drives the to-be-detected faucet to move forwards; the water faucet grabbing device comprises a guide rail frame, a water faucet lifting device and a water faucet clamping device, wherein the guide rail frame is provided with a guide rail, the guide rail is provided with a grabbing device used for grabbing a water faucet in a sliding mode, the grabbing device comprises a clamping jaw, a sliding seat and a lifting device, the sliding seat is installed on the guide rail in a sliding mode, the top end of the lifting device is fixed on the sliding seat, and the clamping jaw is installed at the bottom end of the lifting device; the water tank is positioned in front of the conveyor, and a detection mechanism is arranged in the water tank and used for detecting the air tightness of the faucet to be detected; a collecting device is arranged in front of the water tank and used for collecting the detected water faucet; the control unit is connected with the conveyor, the detection mechanism and the gripping device.
2. The air tightness detecting device for a faucet according to claim 1, wherein: the detection mechanism comprises a fixed seat, a first sealing element and a second sealing element, wherein the fixed seat is used for fixing the faucet to be detected; one opening of the to-be-detected faucet is sealed through the second sealing element, and the rest openings of the to-be-detected faucet are sealed through the first sealing element; a gas channel is arranged in the second sealing element, an inlet of the gas channel is connected with a gas supply device through a gas inlet pipe, and an outlet of the gas channel is used for extending into the to-be-detected faucet; the first sealing piece and the second sealing piece are both connected with a driving device, and the driving device is used for driving the first sealing piece and the second sealing piece to block an opening of the to-be-detected faucet.
3. The air tightness detecting device for the faucet according to claim 2, wherein: the driving device adopts a hydraulic rod, the end part of the hydraulic rod is provided with a mounting seat, and the mounting seat is used for detachably mounting the first sealing element or the second sealing element.
4. The air tightness detecting device for a faucet according to claim 3, wherein: the end of the second sealing element is provided with a pressure sensor.
5. The air tightness detecting device for a faucet according to claim 1, wherein: the water tank is characterized in that a water outlet is formed in the bottom of one side of the water tank, a high-definition camera is arranged in the water tank, and the high-definition camera is connected with the control unit.
6. The air tightness detecting device for a faucet according to claim 1, wherein: the collecting device comprises a first collecting box and a second collecting box which are sequentially arranged, the first collecting box is used for collecting unqualified water taps, and the second collecting box is used for collecting qualified water taps.
7. The air tightness detecting device for a faucet according to claim 6, wherein: the drying device is positioned between the first material collecting box and the second material collecting box and connected with the control unit.
8. The air tightness detecting device for a faucet according to claim 1, wherein: the guide rail frame is an annular guide rail frame, an annular guide rail is arranged on the guide rail frame, a sliding seat of the grabbing device is slidably installed on the annular guide rail, and a power device is arranged on the sliding seat and used for driving the sliding seat to move along the annular guide rail.
9. The air tightness detecting device for a faucet according to claim 8, wherein: the power device comprises a motor, the motor is arranged on the sliding seat, a pulley is further arranged on the sliding seat, and the motor drives the pulley to rotate so as to drive the sliding seat to move along the annular guide rail;
the gripping device is provided with a plurality of, every all install one on the gripping device power device.
10. The air tightness detecting device for a faucet according to claim 1, wherein: the displacement sensor is connected with the control unit; the displacement sensor comprises an induction element and a proximity switch, the induction element is installed on the guide rail frame, and the proximity switch is installed on the sliding seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022900079.7U CN214487884U (en) | 2020-11-25 | 2020-11-25 | Tap gas tightness detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022900079.7U CN214487884U (en) | 2020-11-25 | 2020-11-25 | Tap gas tightness detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214487884U true CN214487884U (en) | 2021-10-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022900079.7U Active CN214487884U (en) | 2020-11-25 | 2020-11-25 | Tap gas tightness detection device |
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| Country | Link |
|---|---|
| CN (1) | CN214487884U (en) |
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2020
- 2020-11-25 CN CN202022900079.7U patent/CN214487884U/en active Active
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