CN214486720U - Stirring device and material melting equipment - Google Patents

Abstract

The utility model relates to a stirring device and material melting equipment. The stirring device comprises a base, a guide pillar, a guide sleeve, a connecting piece, a stirring paddle, a position sensor, a driving mechanism and a controller. When the stirring device is used for stirring materials, the stirring position can be conveniently adjusted through the motion of the guide sleeve on the guide pillar. Meanwhile, the position sensor can detect the position information of the connecting piece, and the controller controls the start and stop of the driving mechanism according to the position information of the connecting piece detected by the position sensor. When the position sensor detects the connecting piece, the position sensor indicates that the stirring paddle is at a position needing stirring, and the controller controls the driving mechanism to drive the stirring paddle to rotate; when the position sensor can not detect the connecting piece, the controller controls the driving mechanism to stop working and stop stirring. Therefore, when the stirring position is adjusted, the stirring is controlled to be carried out and stopped in time, and the problems of material splashing or uneven stirring and the like are avoided.

Description

Stirring device and material melting equipment

Technical Field

The utility model belongs to the technical field of the material technology of change and specifically relates to an agitating unit and change material equipment is related to.

Background

In the production process, the mixing of the raw material and the solvent is generally called chemical material. In the material melting process, a stirring device is often needed to be used for stirring the materials so as to realize the mixing of the materials. Although can realize the mixture of material better through agitating unit, actually change the material in-process, probably need be according to the position adjustment stirring position of material, when adjusting stirring position, traditional agitating unit often is in the stirring state always, appears the material spill easily like this or stirs inhomogeneous scheduling problem.

SUMMERY OF THE UTILITY MODEL

Therefore, a stirring device and a material melting device which can timely control the start and stop of stirring when the stirring position is adjusted are needed to be provided.

In order to solve the technical problem, the technical scheme of the utility model is that:

a stirring device comprises a base, a guide pillar, a guide sleeve, a connecting piece, a stirring paddle, a position sensor, a driving mechanism and a controller;

the base is provided with a bearing surface for bearing materials to be stirred; the guide post is arranged on the base, and the top end of the guide post protrudes out of the bearing surface; the guide sleeve is movably sleeved on the outer edge of the guide pillar, and the connecting piece is fixedly connected to the guide sleeve to synchronously move along with the guide sleeve; the connecting piece extends out of the guide sleeve to form a stirring arm; the driving mechanism is connected with the stirring paddle and used for driving the stirring paddle to rotate, the stirring paddle can be connected to the stirring arm in a rotating mode under the driving of the driving mechanism, and the stirring paddle can extend into the material to be stirred to stir the material;

the position sensor is arranged on the base and used for detecting the position information of the connecting piece; the position sensor and the driving mechanism are respectively electrically connected with the controller, and the controller is used for controlling the driving mechanism to start and stop according to the position information detected by the position sensor.

In one embodiment, the stirring device further includes a support member movably connected to the connecting member, the support member extends from the connecting member toward the base, and the support member can abut against the base to support the connecting member.

In one embodiment, a first magnet is arranged at one end of the supporting piece far away from the connecting piece, a second magnet is arranged on the base, the polarities of the first magnet and the second magnet are opposite, and the guide sleeve can move until the first magnet abuts against the second magnet.

In one embodiment, the supporting part is provided with an external thread, and the supporting part penetrates through the connecting part through the external thread so as to adjust the length of the supporting part extending out of the connecting part.

In one embodiment, the stirring device further comprises a nut, and the nut is sleeved on the outer edge of the supporting piece to lock the supporting piece and adjust the length of the supporting piece extending out of the connecting piece.

In one embodiment, a top end limiting member is disposed at a top end of the guide pillar, and the top end limiting member is fixedly connected to the guide pillar for preventing the guide sleeve from separating from the guide pillar.

In one embodiment, a third magnet is disposed on the top end limiting member, a fourth magnet is disposed on the connecting member, polarities of the third magnet and the fourth magnet are opposite, and the guide sleeve can move until the fourth magnet abuts against the third magnet.

In one embodiment, one end of the connecting piece, which is far away from the stirring arm of the connecting piece, extends out of the guide sleeve to form a limiting arm, and the fourth magnet is positioned on the limiting arm.

In one embodiment, the stirring device further includes a positioning member movably sleeved on the outer edge of the guide pillar, and the positioning member is farther away from the top end of the guide pillar than the guide sleeve for limiting the position of the guide sleeve on the guide pillar.

A material melting device comprises a frame, a material barrel and a stirring device in any one of the above embodiments; the base is arranged on the rack, the charging bucket is positioned on the bearing surface, and the guide sleeve can move to the stirring paddle stretches into the charging bucket to stir the materials in the charging bucket.

The stirring device comprises a base, a guide pillar, a guide sleeve, a connecting piece, a stirring paddle, a position sensor, a driving mechanism and a controller. The base is provided with a bearing surface for bearing materials to be stirred; the guide post is arranged on the base, and the top end of the guide post protrudes out of the bearing surface; the guide sleeve is movably sleeved on the outer edge of the guide pillar, and the connecting piece is fixedly connected to the guide sleeve to synchronously move along with the guide sleeve; the connecting piece extends out of the guide sleeve to form a stirring arm; actuating mechanism is connected in order being used for the rotation of drive stirring rake with the stirring rake, but the stirring rake rotation under actuating mechanism's drive is connected in the rabbling arm, and the stirring rake can stretch into in order to stir it in waiting to stir the material. The position sensor is arranged on the base and used for detecting the position information of the connecting piece; the position sensor and the driving mechanism are respectively electrically connected with the controller, and the controller is used for controlling the driving mechanism to start and stop according to the position information detected by the position sensor. When the stirring device is used for stirring materials, the stirring position can be conveniently adjusted through the motion of the guide sleeve on the guide pillar. Meanwhile, the position sensor can detect the position information of the connecting piece, and the controller controls the start and stop of the driving mechanism according to the position information of the connecting piece detected by the position sensor. Specifically, when the guide sleeve moves on the guide post, the detection distance of the position sensor is set, when the position sensor detects the connecting piece, the stirring paddle is indicated to be at a position needing stirring, and the controller controls the driving mechanism to drive the stirring paddle to rotate; when the position sensor can not detect the connecting piece, the stirring paddle is in a position where stirring is not needed, and the controller controls the driving mechanism to pause to stop stirring. Therefore, when the stirring position is adjusted, the stirring is controlled to be carried out and stopped in time, and the problems of material splashing or uneven stirring and the like are avoided.

Drawings

Fig. 1 is a schematic structural view of a stirring device according to an embodiment of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 at A;

FIG. 3 is a schematic structural view of a stirring device according to another embodiment of the present invention;

fig. 4 is a schematic structural diagram of a material melting apparatus according to an embodiment of the present invention.

The notation in the figure is:

100. a stirring device; 101. a base; 1011. a bearing surface; 1012. a second magnet; 102. a guide post; 103. a guide sleeve; 104. a connecting member; 1041. a fourth magnet; 105. a stirring paddle; 1051. a paddle; 106. a position sensor; 107. a drive mechanism; 108. a control button; 109. a support member; 1091. a first magnet; 1092. an external thread; 110. a nut; 111. a top end limiting piece; 1111. a third magnet; 112. a positioning member; 200. material melting equipment; 201. a frame; 202. a charging bucket.

Detailed Description

In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1 and 2, an embodiment of the present invention provides a stirring apparatus 100. The stirring device 100 includes a base 101, a guide post 102, a guide sleeve 103, a connecting member 104, a stirring paddle 105, a position sensor 106, a driving mechanism 107, and a controller (not shown). The base 101 has a bearing surface 1011 for bearing the material to be stirred; the guide post 102 is arranged on the base 101, and the top end of the guide post 102 protrudes out of the bearing surface 1011; the guide sleeve 103 is movably sleeved on the outer edge of the guide post 102, and the connecting piece 104 is fixedly connected to the guide sleeve 103 to move synchronously with the guide sleeve 103; the connecting piece 104 extends from the guide sleeve 103 to form a stirring arm; the driving mechanism 107 is connected with the stirring paddle 105 to drive the stirring paddle 105 to rotate, the stirring paddle 105 is rotatably connected to the stirring arm under the driving of the driving mechanism 107, and the stirring paddle 105 can extend into the material to be stirred to stir the material. The position sensor 106 is arranged on the base 101 and used for detecting the position information of the connecting piece 104; the position sensor 106 and the driving mechanism 107 are respectively electrically connected with a controller, and the controller is used for controlling the driving mechanism 107 to start and stop according to the position information detected by the position sensor 106.

When the stirring device 100 in this embodiment is used to stir materials, the stirring position can be conveniently adjusted by the movement of the guide sleeve 103 on the guide post 102. Meanwhile, the position sensor 106 can detect the position information of the connecting piece 104, and the controller controls the start and stop of the driving mechanism 107 according to the position information of the connecting piece 104 detected by the position sensor 106. Specifically, when the guide sleeve 103 moves on the guide post 102, by setting the detection distance of the position sensor 106, when the position sensor 106 detects the connecting piece 104, it indicates that the stirring paddle 105 is at a position where stirring is needed, and at this time, the controller controls the driving mechanism 107 to drive the stirring paddle 105 to rotate; when the position sensor 106 does not detect the connecting member 104, indicating that the paddle 105 is in a position where stirring is not required, the controller controls the driving mechanism 107 to halt operation and stirring is stopped. Therefore, when the stirring position is adjusted, the stirring is controlled to be carried out and stopped in time, and the problems of material splashing or uneven stirring and the like are avoided.

In particular, in the textile process, when dyeing yarns, it is usually necessary to mix dyes with water to obtain a corresponding dye solution, and then dye the yarns by using the dye solution. Adopt agitating unit 100 in this embodiment to when dyestuff and water mix the stirring, can adjust the stirring position very conveniently to can in time control the stirring when adjusting the stirring position, avoid going on continuously of stirring when adjusting the stirring position and appearing dye liquor spill or stirring scheduling problem inhomogeneous.

It is understood that a control button 108 is provided on the controller, and the stirring progress, such as the stirring speed, the stirring time, etc., is controlled by the control button 108.

It can be understood that the paddle 1051 is arranged at the bottom end of the stirring paddle 105, and the rotation of the stirring paddle 105 drives the paddle 1051 to rotate, so as to stir the material.

As a specific configuration of the driving mechanism, the driving mechanism 107 in the present embodiment is provided on the link 104, and the paddle 105 is driven to rotate by the driving mechanism 107.

In a specific example, the stirring device 100 further comprises a supporting member 109, the supporting member 109 is movably connected to the connecting member 104, the supporting member 109 extends from the connecting member 104 towards the base 101, and the supporting member 109 can abut against the base 101 for supporting the connecting member 104. Through the setting of support piece 109, can provide more stable support for connecting piece 104, make connecting piece 104 keep better balance, improve the stability of stirring.

Preferably, one end of the supporting member 109 away from the connecting member 104 is provided with a first magnet 1091, the base 101 is provided with a second magnet 1012, the polarities of the first magnet 1091 and the second magnet 1012 are opposite, and the guide sleeve 103 can move until the first magnet 1091 abuts against the second magnet 1012. This allows the coupling member 104 to be supported more stably by the attraction of the first magnet 1091 and the second magnet 1012. During stirring, the first magnet 1091 abuts on the second magnet 1012 and the first magnet 1091 and the second magnet 1012 attract each other, so that the stability of stirring can be better ensured.

It is further preferable that the supporting member 109 is provided with an external thread 1092, and the supporting member 109 penetrates through the connecting member 104 through the external thread 1092 for adjusting the length of the supporting member 109 protruding from the connecting member 104. The support member 109 can be more conveniently coupled to the coupling member 104 by providing the external threads 1092 to form a threaded connection between the support member 109 and the coupling member 104. In addition, the length of the supporting piece 109 extending out of the connecting piece 104 can be conveniently adjusted by rotating the supporting piece 109, so that the stirring position can be finely adjusted, the stirring paddle 105 can be more accurately positioned at the required stirring position, and the stirring effect is improved.

Further preferably, the stirring device 100 further comprises a nut 110, wherein the nut 110 is sleeved on the outer edge of the supporting member 109 for locking the supporting member 109 and adjusting the length of the supporting member 109 extending from the connecting member 104. At this time, the length of the support member 109 protruding from the connection member 104 can be adjusted by rotating the nut 110. Specifically, nuts 110 are correspondingly disposed on two surfaces of the supporting member 109 penetrating through the connecting member 104, so that the length of the supporting member 109 protruding from the connecting member 104 can be adjusted more conveniently. In this embodiment, the number of the nuts 110 is 2, and the 2 nuts 110 are respectively located on two surfaces of the supporting member 109 penetrating through the connecting member 104.

In order to limit the movement of the guide sleeve 103 on the guide post 102, a top end stopper 111 is disposed at the top end of the guide post 102, and the top end stopper 111 is fixedly connected to the guide post 102 for preventing the guide sleeve 103 from separating from the guide post 102. Furthermore, a third magnet 1111 is disposed on the top end limiting member 111, a fourth magnet 1041 is disposed on the connecting member 104, the polarities of the third magnet 1111 and the fourth magnet 1041 are opposite, and the guide sleeve 103 can move until the fourth magnet 1041 abuts against the third magnet 1111. When the guide sleeve 103 moves to the top end of the guide post 102, the connecting piece 104 can be temporarily fixed to the top end of the guide post 102 by the action of the third magnet 1111 and the fourth magnet 1041, and when the guide sleeve 103 needs to be moved downward, the action of the third magnet 1111 and the fourth magnet 1041 is released.

Further, the end of the connecting piece 104 away from the stirring arm thereof extends from the guide sleeve 103 to form a limiting arm, and the fourth magnet 1041 is located on the limiting arm. The position sensor 106 is directed toward the check arm for detecting position information of the check arm. In this case, interference of other components with the position sensor 106 can be reduced, and the accuracy of position detection of the position sensor 106 with respect to the connector 104 can be improved.

As several specific alternatives to the position sensor 106, the position sensor 106 is a contact position sensor or a proximity position sensor.

In the material melting process, after the stirring of a barrel of material is completed, the guide sleeve 103 is lifted, and when the position sensor 106 cannot detect the connecting piece 104, the controller controls the driving mechanism 107 to stop working, so that the stirring is stopped. Then, the fourth magnet 1041 is continuously adsorbed on the third magnet 1111, after the material is replaced, the guide sleeve 103 is moved downwards, when the position sensor 106 detects the connecting piece 104, it indicates that the stirring paddle 105 is at the position where stirring is needed, and at this time, the controller controls the driving mechanism 107 to drive the stirring paddle 105 to rotate, so as to continuously start stirring.

In another specific example, the stirring device 100 further includes a positioning member 112, the positioning member 112 is movably sleeved on the outer edge of the guide post 102, and the positioning member 112 is further away from the top end of the guide post 102 than the guide sleeve 103 for defining the position of the guide sleeve 103 on the guide post 102. When the guide sleeve 103 moves on the guide post 102, the positioning part 112 can position the connecting piece 104, so that the stability of the connecting piece 104 is further improved, and the stirring stability is further improved. It will be appreciated that the positioning member 112 can be secured to the guide post 102 by a threaded rod after the positioning member 112 is moved into position by threading the rod through a sidewall of the positioning member 112.

Referring to fig. 3, another embodiment of the present invention provides a stirring apparatus 100, in which the stirring apparatus 100 includes a plurality of guide posts 102 and a stirring paddle 105, so that a plurality of materials can be stirred simultaneously, and the production efficiency can be effectively improved. It is understood that the structures of the base 101, the guide post 102, the guide sleeve 103, the connecting member 104, the stirring paddle 105, the position sensor 106, the driving mechanism 107, and the controller and the like in the present embodiment are the same as those of the stirring apparatus 100, that is, the stirring of a plurality of materials is simultaneously performed by a plurality of stirring paddles 105.

Referring to fig. 4, another embodiment of the present invention provides a material melting apparatus 200. The material melting equipment 200 comprises a frame 201, a material barrel 202 and a stirring device 100 shown in fig. 3. The base 101 is arranged on the machine frame 201, the charging bucket 202 is located on the bearing surface 1011, and the guide sleeve 103 can move until the stirring paddle 105 extends into the charging bucket 202 to stir the materials in the charging bucket 202. By adopting the material melting equipment 200 in the embodiment, materials in the plurality of material barrels 202 can be melted simultaneously, and the production efficiency of material melting can be effectively improved. It will be appreciated that each guide sleeve 103 can be adjusted by its respective controller to allow each paddle 105 to operate independently. This is convenient for realizing melting different materials of different storage buckets 202 respectively.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. A stirring device is characterized by comprising a base, a guide pillar, a guide sleeve, a connecting piece, a stirring paddle, a position sensor, a driving mechanism and a controller;

the base is provided with a bearing surface for bearing materials to be stirred; the guide post is arranged on the base, and the top end of the guide post protrudes out of the bearing surface; the guide sleeve is movably sleeved on the outer edge of the guide pillar, and the connecting piece is fixedly connected to the guide sleeve to synchronously move along with the guide sleeve; the connecting piece extends out of the guide sleeve to form a stirring arm; the driving mechanism is connected with the stirring paddle and used for driving the stirring paddle to rotate, the stirring paddle can be connected to the stirring arm in a rotating mode under the driving of the driving mechanism, and the stirring paddle can extend into the material to be stirred to stir the material;

the position sensor is arranged on the base and used for detecting the position information of the connecting piece; the position sensor and the driving mechanism are respectively electrically connected with the controller, and the controller is used for controlling the driving mechanism to start and stop according to the position information detected by the position sensor.

2. The mixing apparatus of claim 1, further comprising a support member movably connected to the connecting member, the support member extending from the connecting member in a direction toward the base, the support member being capable of abutting the base for supporting the connecting member.

3. The stirring device as claimed in claim 2, wherein the supporting member has a first magnet at an end thereof remote from the connecting member, and a second magnet at the base, the first magnet and the second magnet having opposite polarities, and the guide sleeve is movable until the first magnet abuts against the second magnet.

4. The stirring device as claimed in claim 2, wherein the supporting member is provided with an external thread, and the supporting member penetrates through the connecting member through the external thread to adjust the length of the supporting member extending from the connecting member.

5. The stirring device as recited in claim 4, further comprising a nut that is disposed around an outer edge of the supporting member for locking the supporting member and adjusting a length of the supporting member extending from the connecting member.

6. The stirring device as claimed in any one of claims 1 to 5, wherein the top end of the guide post is provided with a top end stopper fixedly connected to the guide post for preventing the guide sleeve from being separated from the guide post.

7. The stirring device as claimed in claim 6, wherein a third magnet is disposed on the top end limiting member, a fourth magnet is disposed on the connecting member, the third magnet and the fourth magnet have opposite polarities, and the guide sleeve is capable of moving until the fourth magnet abuts against the third magnet.

8. The stirring device of claim 7, wherein the end of the connecting member remote from the stirring arm extends from the guide sleeve to form a limiting arm, and the fourth magnet is located on the limiting arm.

9. The stirring device as claimed in any one of claims 1 to 5, further comprising a positioning member movably sleeved on an outer edge of the guide post, wherein the positioning member is further away from the top end of the guide post than the guide sleeve for limiting a position of the guide sleeve on the guide post.

10. A material melting device, which is characterized by comprising a frame, a material barrel and a stirring device as claimed in any one of claims 1 to 9; the base is arranged on the rack, the charging bucket is positioned on the bearing surface, and the guide sleeve can move to the stirring paddle stretches into the charging bucket to stir the materials in the charging bucket.

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