CN214483192U - Biological feed processing system - Google Patents
Biological feed processing system Download PDFInfo
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- CN214483192U CN214483192U CN202120207161.3U CN202120207161U CN214483192U CN 214483192 U CN214483192 U CN 214483192U CN 202120207161 U CN202120207161 U CN 202120207161U CN 214483192 U CN214483192 U CN 214483192U
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Abstract
The utility model provides a biological feed processing system, includes fermentation cylinder, drying chamber and granulator, and the bin outlet of fermentation cylinder passes through the connecting pipe with the feed inlet of drying chamber to be connected, sets up the valve on the connecting pipe, and the bin outlet of drying chamber docks with the feed inlet of granulator, be provided with the fermentation in the fermentation cylinder and turn over to copy agitating unit, be provided with the drying in the drying chamber and turn over to copy agitating unit. Various raw materials firstly enter a fermentation tank, a mixed material is driven by a fermentation turning stirring device to roll up and down at a proper temperature, the mixed material is disturbed and fully contacted and mixed, the fermented material after fermentation enters a drying tank for drying, and the dried fermented material enters a granulator to be prepared into a finished product of granules. The system connects the fermentation tank, the drying tank and the granulator in sequence, large-scale continuous high-efficiency production of the biological fermentation feed is realized, the stirring devices in the fermentation tank and the drying tank roll and disturb the material up and down, the fermentation efficiency and the drying efficiency are improved, and the quality of the biological fermentation feed is ensured.
Description
Technical Field
The utility model relates to a production and processing system for biological feed aims at realizing the extensive continuous production of biological feed, belongs to biological feed processing technology field.
Background
The biological fermentation feed aims at improving animal intestinal flora, improving animal organism immunity, improving feed digestion utilization rate, reducing waste discharge and odor discharge, realizing source emission reduction and reducing manure treatment pressure. The biological fermentation feed has an important effect on providing comprehensive nutrition for cultured animals, the fermentation of feed raw materials is carried out in fermentation equipment, various inoculants are needed in the fermentation process, and the higher the fermentation activity of the inoculants is, the better the fermentation activity is. The feeding microbial strains comprise lactic acid bacteria, bifidobacteria, bacillus, yeast, fungi, photosynthetic bacteria and propionibacterium, the lactic acid bacteria, the bacillus and the yeast are commonly used in production, and the feed is mainly used for drinking water, mixing materials, complete materials and feed raw material fermentation of poultry and the like. In the actual fermentation process, different fungi are selected for fermentation according to different raw materials, and various fungi are cooperated and inhibited mutually, so that the effects of degrading fibers, improving the digestibility of the feed, improving the immunity of animals and the like are finally achieved.
The processing of the biological fermentation feed usually comprises the processes of fermentation, drying, granulation and the like, raw materials and an inoculant (fermentation liquor) are mixed in fermentation equipment and finished for a certain time under the conditions of proper temperature and the like, and stirring is a necessary means for improving the fermentation efficiency and effect. The stirring device of the existing fermentation equipment only realizes the stirring of the horizontal position through the stirring fin piece, the stirring of the upper layer and the lower layer can not be realized, the contact between the raw materials and the air and the inoculant is insufficient in the stirring process, the fermentation of the raw materials at each position is uneven, and the high quality of the biological fermentation feed can not be ensured.
The fermented feed needs to be dried to remove certain moisture, and then is granulated, and the granulated biological fermented feed particles also need to be dried. However, for piled biological fermentation feed particles, the existing drying equipment can only dry surface particles, but cannot disperse and dry internally agglomerated particles, so that the drying efficiency is low, and the effect is not ideal. Although some drying equipment is provided with a stirring device, the stirring of the horizontal position is realized only through the stirring fins, the turning of the upper layer and the lower layer cannot be realized, the drying time is long, and the efficiency is low.
In addition, all the devices required by the existing biological feed production and processing are dispersed, and large-scale efficient continuous production cannot be realized.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problems of equipment dispersion and low production efficiency existing in the prior biological fermentation feed processing technology, the utility model provides a biological feed processing system which can realize continuous high efficiency and high quality of biological fermentation feed.
The utility model discloses a biological feed processing system adopts following technical scheme:
the system comprises a fermentation tank, a drying tank and a granulator, wherein a discharge hole of the fermentation tank is connected with a feed inlet of the drying tank through a connecting pipe, a valve is arranged on the connecting pipe, and the discharge hole of the drying tank is in butt joint with the feed inlet of the granulator. And a second drying tank can be connected to the discharge port of the granulator and is used for drying the granulated biological feed particles.
The fermentation cylinder, including the fermentation cylinder body, the internal fermentation that is provided with of fermentation cylinder turns over and copies agitating unit, and bottom one side of the fermentation cylinder body is provided with the inlet pipe, and the opposite side is provided with the bin outlet, is provided with the feed valve on the inlet pipe, and the bottom of the fermentation cylinder body is passed through circulating liquid union coupling feed liquor pipe, and circulating liquid union coupling has the circulating pump on the pipe, and the feed liquor pipe stretches into the jar internal, is provided with the fermentation hot-blast main in the fermentation cylinder body, and the upper portion of the fermentation cylinder body is provided with the waste gas calandria. The fermentation turning stirring device and the fermentation hot air pipe are both fixedly connected to the top cover of the tank body, so that the fermentation turning stirring device and the fermentation hot air pipe are convenient to install, hang out and maintain. The fermentation stirring device for turning the rice, the rice and the wheat is characterized by comprising a transmission seat, a top cover is fixed at the upper end of a tank body at the upper end of the transmission seat, a speed reducer is installed at the upper part of the transmission seat, a driving wheel is installed at the power output end of the speed reducer, a driven wheel is installed at the lower part of the transmission seat, a transmission chain is connected between the driving wheel and the driven wheel, and a stirring plate is arranged on the transmission chain. An electric heater is arranged on the fermentation hot air pipe, and the outer end of the fermentation hot air pipe is connected with a fan.
The drying tank comprises a drying tank body, wherein a drying turning stirring device is arranged in the drying tank body, a feed inlet is formed in one side of the bottom of the drying tank body, a discharge pipe is arranged on the other side of the bottom of the drying tank body, a discharge valve is arranged on the discharge pipe, a drying hot air pipe is arranged in the tank body, and a water vapor exhaust pipe is arranged on the upper portion of the drying tank body. The drying stirring device and the drying hot air pipe are both fixedly connected to the top cover of the tank body, so that the drying stirring device and the drying hot air pipe are convenient to install, hang out and maintain. The drying, stirring and turning device comprises a driving wheel seat and a driven wheel seat, wherein the driving wheel seat is connected with the driven wheel seat through a connecting column, a speed reducer is installed on the driving wheel seat, a driving wheel is installed at the power output end of the speed reducer, a driven wheel is installed on the driven wheel seat, a transmission chain is connected between the driving wheel and the driven wheel, and a stirring plate is arranged on the transmission chain. The connecting column is internally provided with a cavity communicated with the drying hot air pipe, and air outlets communicated with the cavity are distributed on the connecting column. An electric heater is arranged on the drying hot air pipe, and the outer end of the drying hot air pipe is connected with a fan.
The granulator is prior art.
Various raw materials and fermentation liquor firstly enter a fermentation tank, the mixed materials are driven by a fermentation turning and stirring device to turn and disturb up and down at proper temperature in the fermentation tank, the raw materials, the fermentation liquor and fresh air are fully contacted and mixed, and the fermentation efficiency is improved. After the fermentation is completed, a valve on the connecting pipe is opened, the fermented material enters a drying tank for drying, the mixed material is driven by a drying and stirring device to roll and disturb up and down at a proper temperature in the drying tank, the fermented material is fully contacted and mixed with hot air, the drying efficiency is improved, and the fermented material reaches the moisture content required by granulation. And (4) feeding the dried fermented material into a granulator to prepare a finished product of granules.
And after the fermentation material in the fermentation tank is fed into the drying tank, feeding the next batch of raw materials into the fermentation tank for fermentation. And after the fermentation material in the drying tank is fed into the granulator, immediately feeding the fermentation material in the fermentation tank into the drying tank for drying. After the granulator completes granulation of the fermentation material conveyed by a batch of drying tanks, granulation of the next batch of fermentation material can be carried out, thus realizing continuous production. If the water content of the granulated particles does not reach the standard, the granulated particles can be dried by the second drying tank.
The utility model discloses connect fermentation cylinder, drying chamber and granulator in proper order to set up in fermentation cylinder and drying chamber and turn over and copy agitating unit, carry out the disturbance that rolls from top to bottom to the raw materials in the fermentation cylinder, fill the contact with the zymotic fluid and mix, improved fermentation efficiency, roll the disturbance about going on to the fermentation material in the drying chamber and break up, fill the contact with the hot-blast and mix, improved drying efficiency. The system realizes large-scale continuous high-efficiency production of the biological fermentation feed and ensures the quality of the biological fermentation feed.
Drawings
Fig. 1 is a schematic structural diagram of the biological feed processing system of the present invention.
FIG. 2 is a schematic view of the structure of the fermentation tank of the present invention.
Fig. 3 is a schematic structural diagram of the drying tank of the present invention.
In the figure: 1. a fermentation tank, 2, a drying tank, 3, a granulator, 4, a connecting pipe, 5, a valve and 6, a feeding hole;
101. the fermentation tank comprises a top cover, 102, a fermentation tank body, 103, a liquid inlet pipe, 104, a circulating liquid pipe, 105, a transmission seat, 106, a feeding hopper, 107, a circulating pump, 108, a discharge outlet, 109, a fermentation hot air pipe, 110, a driven wheel, 111, a shovelling plate, 112, a transmission chain, 113, a driving wheel, 114, a speed reducer, 115, an air distribution head, 116, a spray head, 117, an exhaust gas discharge pipe, 118, a feed valve and 119, and a feed pipe.
201. The automatic drying machine comprises a top cover, 202, a tank body, 203, a driving wheel seat, 204, a drying hot air pipe, 205, a speed reducer, 206, a driving wheel, 207, a feeding hole, 208, a driven wheel seat, 209, a driven wheel, 210, an air outlet, 211, a shovelling plate, 212, a transmission chain, 213, a discharging pipe, 214, a discharging valve and 215, and a water vapor discharging pipe.
Detailed Description
As shown in fig. 1, the biological feed processing system of the present invention comprises a fermentation tank 1, a drying tank 2 and a pelletizer 3, wherein a discharge opening 108 (see fig. 2) of the fermentation tank 1 is connected with a feed inlet 207 (see fig. 3) of the drying tank 2 through a connecting pipe 4, a valve 5 is arranged on the connecting pipe 4, and a discharge pipe 213 (see fig. 3) of the drying tank 2 is butted with a feed inlet 6 of the pelletizer 3.
The fermentation tank 1 is constructed as shown in fig. 2, and comprises a fermentation tank body 102, wherein a top cover 101 is connected to the top of the fermentation tank body 102, and the top cover 101 is provided with a lifting hole for facilitating installation and lifting maintenance. The bottom of the top cover 101 is fixedly connected with a fermentation turning and stirring device which is positioned in the fermentation tank body 102. The fermentation stirring device comprises a transmission seat 105, the upper end of the transmission seat 105 is fixed on a top cover 101, the upper part of the transmission seat 105 is provided with a speed reducer 114, the power output end of the speed reducer 114 is provided with a driving wheel 113, the lower part of the transmission seat 105 is provided with a driven wheel 110, a transmission chain 112 is connected between the driving wheel 113 and the driven wheel 110, the transmission chain 112 is provided with a stirring plate 111, and the stirring plate 111 can be of a flat plate type, a dustpan type or a bucket type. The whole fermentation stirring device is fixed on the top cover 101, so that the whole fermentation stirring device is convenient to mount and lift out for maintenance, and all moving parts are in a sealed state. The connecting wire of the speed reducer 114 can be led out from the inner cavity of the transmission seat 105, and the operation of raw materials is not influenced.
A feeding pipe 119 is arranged on one side of the bottom of the fermentation tank body 102, a discharging opening 108 is arranged on the other side of the bottom of the fermentation tank body, a feeding valve 118 is arranged on the feeding pipe 119, and a feeding hopper 106 is arranged at the outer end of the feeding pipe 119, which is provided with a discharging valve 109, on the discharging opening 108, so that manual feeding is facilitated. The bottom end of the fermentation tank body 102 is provided with a liquid outlet which is connected with a liquid inlet pipe 103 through a circulating liquid pipe 104, and the circulating liquid pipe 104 is provided with a circulating pump 107 so that the fermentation liquid can be recycled up and down in the fermentation tank body 102. The liquid inlet pipe 103 is provided with a control valve, one end of the liquid inlet pipe extends into the inner upper part of the fermentation tank body 102, and the part of the liquid inlet pipe 103 extending into the fermentation tank body 102 is provided with a spray head 116. An exhaust gas discharge pipe 117 is provided at the upper part of the fermenter 102, and a control valve is provided in the exhaust gas discharge pipe 117. Gas generated by fermentation is removed in time, and fresh air is replaced and can be blown in by the fermentation hot air pipe 109.
The top cover 101 is also provided with a fermentation hot air pipe 109, the fermentation hot air pipe 109 extends into the upper part of the fermentation tank body 102, and one end of the fermentation hot air pipe 109 in the fermentation tank body 102 is connected with an air distribution head 115. The fermentation hot air pipe 109 can be directly connected with a hot air blower, or an electric heater can be arranged on the fermentation hot air pipe, hot air is blown into the fermentation tank body 102 through a fan to improve the fermentation temperature, and fresh air can be blown into the fermentation tank body 102 when the fermentation tank body is not required to be heated.
The operation of the fermenter 1 is as follows.
The feed valve 118 and the control valve on the liquid inlet pipe 103 are opened, the discharge valve 109 and the control valve on the exhaust gas discharge pipe 117 are closed, the speed reducer 114 is started, the transmission chain 112 drives the tipping plate 111 on the transmission chain to run, and the running direction of the tipping plate 111 is shown as an arrow in fig. 2. A certain amount of raw materials enter the fermentation tank body 102 through a feed hopper 106 and a feed pipe 119, and fermentation liquid is proportionally sprayed into the fermentation tank body 102 through a liquid inlet pipe 103 and a spray head 116. The raw material entering the tank 102 from the feed pipe 119 is driven by the turning plate 111 to run from bottom to top in the fermentation tank 102, and then falls from the other side, and when the specified amount of the raw material in the fermentation tank 102 is reached, the feed valve 119 is closed. When a predetermined amount of fermentation liquid is reached in fermentor body 102, the control valve in liquid inlet pipe 103 is closed and circulation pump 107 is started. When the temperature in fermentor 102 needs to be raised, hot air is blown through hot air pipe 109. After a certain time of operation, the inside of the fermentation tank 102 needs to be replaced with fresh air, a control valve on the exhaust pipe 117 is opened, exhaust gas is exhausted by the induced draft fan, and fresh air is blown in by the fermentation hot air pipe 109. The raw materials in the fermentation tank body 102 are driven by the horizontal turning plate 11 distributed on the transmission chain 112 to roll and disturb up and down, and the sprayed fermentation liquor and fresh air are fully contacted and mixed at the upper part of the fermentation tank body 102, so that the fermentation efficiency and effect are improved. After the fermentation time is reached, the circulating pump 107 is closed, the discharge valve 109 is opened, and the stirring plate 111 drives the fermented materials to be discharged from the discharge port 108.
As shown in fig. 3, the drying tank 2 includes a drying tank body 202, and a top cover 201 is connected to the top of the drying tank body 202, and the top cover 201 has lifting holes for easy installation and lifting out for maintenance. The bottom of the top cover 201 is fixedly connected with a drying, turning and stirring device which is positioned in the drying tank body 202. The dry stirring device for stirring the rice and millet pulp comprises a driving wheel seat 203 and a driven wheel seat 208, wherein the upper end of the driving wheel seat 203 is fixedly connected to the top cover 201, the driving wheel seat 203 is connected with the driven wheel seat 208 through a connecting column 216, a cavity is arranged in the connecting column 216, and air outlets 210 communicated with the cavity are distributed on the connecting column 216. The driving wheel seat 203 is provided with a speed reducer 205, the power output end of the speed reducer 205 is provided with a driving wheel 206, the driven wheel seat 208 is provided with a driven wheel 209, a transmission chain 212 is connected between the driving wheel 206 and the driven wheel 209, the transmission chain 212 is provided with a horizontally arranged shoveling plate 211, and the shoveling plate 211 can be of a flat plate type, a dustpan type or a bucket type. The whole drying, turning and stirring device is fixed on the top cover 201, so that the whole drying, turning and stirring device is convenient to integrally mount, lift out and maintain, and all moving parts are in a sealed state. The connecting wire of the speed reducer 6 can be led out from the inner cavity of the driving wheel seat 203, and the operation of raw materials is not influenced.
The bottom of the drying tank 202 is provided with a feed inlet 207 on one side and a discharge pipe 213 on the other side, and the discharge pipe 213 is provided with a discharge valve 214. The top cover 201 is provided with a dry hot air pipe 204, the dry hot air pipe 204 is communicated with a cavity of a connecting column 216 in the dry stirring device, and the dry hot air pipe 204 can be provided with a control valve. The drying hot air pipe 204 can be directly connected with an air heater, or an electric heater can be arranged on the drying hot air pipe, and hot air is blown into the drying tank body 202 from the air heater through the air outlet 210 on the connecting column 216 and fully contacts with the biological feed to improve the drying temperature. When no heating is needed in the drying tank 202, fresh air can be blown in through the drying hot air pipe 204.
The upper part of the drying tank body 202 is provided with a water vapor discharge pipe 215, and the water vapor discharge pipe 215 is provided with a control valve. And gas generated by drying is discharged in time.
The feed valve 118, gate valve 5 and discharge valve 214 may be implemented as conventional electrically operated gate valves.
The operation of the drying tank 2 is as follows.
The valve 5, the control valve on the drying hot air pipe 204 and the control valve on the water vapor discharge pipe 215 are opened, the discharge valve 214 is closed, the speed reducer 205 is started, the transmission chain 212 drives the shovelling plate 211 thereon to run, and the running direction of the shovelling plate 211 is shown by an arrow in fig. 3. The fermented material after fermentation enters the drying tank 202 through the feed inlet 207. The fermented material is driven by the turning plate 211 to move from bottom to top and then fall from the other side, so that the fermented material is turned and disturbed, and is fully contacted with hot air flowing in and out of the drying hot air pipe 204 for rapid drying. The water vapor generated in the drying process is discharged from the water vapor discharging pipe 215 in time. After the water content required by drying is reached, the control valve on the drying hot air pipe 204 is closed, the discharge valve 214 is opened, and the operating shovelling plate 211 drives the dried fermented feed to be discharged from the discharge pipe 213 and enter the granulator 3 for granulation.
A second drying tank can also be connected at the discharge port of the granulator 3 for drying the granulated biological feed particles.
Claims (10)
1. A biological feed processing system is characterized in that: including fermentation cylinder, drying cylinder and granulator, the bin outlet of fermentation cylinder passes through the connecting pipe with the feed inlet of drying cylinder to be connected, sets up the valve on the connecting pipe, and the bin outlet of drying cylinder docks with the feed inlet of granulator, is provided with the fermentation in the fermentation cylinder and turns over to copy agitating unit, is provided with in the drying cylinder the drying turns over to copy agitating unit.
2. The biological feed processing system of claim 1, wherein: the fermentation cylinder, including the fermenter body, the fermenter is internal to be provided with the fermenting turns over and copies agitating unit, and bottom one side of the fermenter body is provided with the inlet pipe, and the opposite side is provided with the bin outlet, is provided with the feed valve on the inlet pipe, and the bottom of the fermenter body is passed through circulating liquid union coupling feed liquor pipe, and circulating liquid union coupling has the circulating pump on the pipe, and it is internal that the feed liquor pipe stretches into the jar, the internal fermentation hot-blast main that is provided with of fermentation fermenter, and the upper portion of the fermenter body is provided with the waste gas calandria.
3. The biological feed processing system of claim 2, wherein: the fermentation turning and stirring device and the fermentation hot air pipe are both fixedly connected to the top cover of the fermentation tank body.
4. The biological feed processing system of claim 2, wherein: an electric heater is arranged on the fermentation hot air pipe, and the outer end of the fermentation hot air pipe is connected with a fan.
5. The biological feed processing system according to claim 1 or 2, wherein: the fermentation stirring device for turning the rice, the rice and the wheat is characterized by comprising a transmission seat, a top cover is fixed at the upper end of a tank body at the upper end of the transmission seat, a speed reducer is installed at the upper part of the transmission seat, a driving wheel is installed at the power output end of the speed reducer, a driven wheel is installed at the lower part of the transmission seat, a transmission chain is connected between the driving wheel and the driven wheel, and a stirring plate is arranged on the transmission chain.
6. The biological feed processing system of claim 1, wherein: the drying tank comprises a drying tank body, wherein the drying tank body is internally provided with the drying turning stirring device, one side of the bottom of the drying tank body is provided with a feed inlet, the other side of the bottom of the drying tank body is provided with a discharge pipe, the discharge pipe is provided with a discharge valve, the tank body is internally provided with a drying hot air pipe, and the upper part of the drying tank body is provided with a water vapor exhaust pipe.
7. The biological feed processing system of claim 6, wherein: the drying, stirring and turning device comprises a driving wheel seat and a driven wheel seat, wherein the driving wheel seat is connected with the driven wheel seat through a connecting column, a speed reducer is installed on the driving wheel seat, a driving wheel is installed at the power output end of the speed reducer, a driven wheel is installed on the driven wheel seat, a transmission chain is connected between the driving wheel and the driven wheel, and a stirring plate is arranged on the transmission chain.
8. The biological feed processing system of claim 7, wherein: the connecting column is internally provided with a cavity communicated with the drying hot air pipe, and air outlets communicated with the cavity are distributed on the connecting column.
9. The biological feed processing system of claim 6, wherein: and the drying turning stirring device and the drying hot air pipe are both fixedly connected to the top cover of the drying tank body.
10. The biological feed processing system of claim 6, wherein: an electric heater is arranged on the drying hot air pipe, and the outer end of the drying hot air pipe is connected with a fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120207161.3U CN214483192U (en) | 2021-01-25 | 2021-01-25 | Biological feed processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120207161.3U CN214483192U (en) | 2021-01-25 | 2021-01-25 | Biological feed processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214483192U true CN214483192U (en) | 2021-10-26 |
Family
ID=78216892
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120207161.3U Active CN214483192U (en) | 2021-01-25 | 2021-01-25 | Biological feed processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214483192U (en) |
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2021
- 2021-01-25 CN CN202120207161.3U patent/CN214483192U/en active Active
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Denomination of utility model: Biological feed processing system Effective date of registration: 20230608 Granted publication date: 20211026 Pledgee: Postal Savings Bank of China Limited Jinan Changqing District sub branch Pledgor: Jinan Zhongmu Aoli Biotechnology Co.,Ltd. Registration number: Y2023980043131 |