CN214477516U - Film laminating device for solar cell panel - Google Patents

Film laminating device for solar cell panel Download PDF

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Publication number
CN214477516U
CN214477516U CN202120819841.0U CN202120819841U CN214477516U CN 214477516 U CN214477516 U CN 214477516U CN 202120819841 U CN202120819841 U CN 202120819841U CN 214477516 U CN214477516 U CN 214477516U
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CN
China
Prior art keywords
membrane
film clamping
install
film
driving
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Expired - Fee Related
Application number
CN202120819841.0U
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Chinese (zh)
Inventor
何正平
张雷
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Wuxi Hongdexin Automation Technology Co ltd
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Wuxi Hongdexin Automation Technology Co ltd
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Priority to CN202120819841.0U priority Critical patent/CN214477516U/en
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Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Photovoltaic Devices (AREA)

Abstract

The utility model relates to a solar cell panel tectorial membrane device, including the track frame, install first drive arrangement and second drive arrangement on the track frame, slidable mounting is first carriage and second carriage on the track frame, install first elevating gear on first carriage, install second elevating gear on the second carriage, install first double-layered membrane device on first elevating gear and install the second double-layered membrane device on second elevating gear, first drive arrangement is connected with first carriage, be used for driving first carriage, first elevating gear and first double-layered membrane device reciprocating motion, second drive arrangement is connected with the second carriage, be used for driving the second carriage, second elevating gear and second double-layered membrane device reciprocating motion. The device is through straightening the membrane from the both ends of membrane, then cover the membrane to solar cell panel directly over, and the membrane can be smooth paste and cover on solar cell panel, and the tectorial membrane does not have the fold, and the membrane does not have the drawing, and the tectorial membrane is of high quality.

Description

Film laminating device for solar cell panel
Technical Field
The utility model relates to a solar photovoltaic production facility, especially solar cell panel tectorial membrane device.
Background
EVA membrane and TPT membrane need be laid on the solar cell panel, mainly adopt to drive solar cell panel at present and follow the transfer chain and remove, then carry out the pad pasting in step, because pad pasting speed is inconsistent with solar cell panel translation rate, lead to the fold to appear in the membrane or the membrane is stretched.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem, the utility model provides a simple structure, effectual solar cell panel tectorial membrane device of tectorial membrane, concrete technical scheme is:
solar cell panel tectorial membrane device, its characterized in that includes: the film clamping device comprises a track frame, a first driving device and a second driving device which are arranged on the track frame, a first sliding frame and a second sliding frame which are slidably arranged on the track frame, a first lifting device arranged on the first sliding frame, a second lifting device arranged on the second sliding frame, a first film clamping device arranged on the first lifting device and a second film clamping device arranged on the second lifting device, wherein the first driving device is connected with the first sliding frame and used for driving the first sliding frame, the first lifting device and the first film clamping device to reciprocate; the first lifting device and the second lifting device are respectively used for driving the first film clamping device and the second film clamping device to lift above the solar cell panel, and the first film clamping device and the second film clamping device are used for clamping films.
Through adopting above-mentioned technical scheme, two drive arrangement drive first clamp membrane device and second respectively and press from both sides the membrane device and remove, with the membrane taut and with the membrane removal to solar cell panel's top, then first elevating gear and second elevating gear drive first clamp membrane device and second respectively and press from both sides the membrane device and cover the membrane on solar cell panel, the difficult fold of membrane to level and smooth, make things convenient for follow-up flattening membrane.
Preferably, the first driving means includes: install first motor on the track frame, with first motor is connected and is rotated and install the first driving pulley of track frame one end, rotate and install the first driven pulley of track frame other end and respectively with first driving pulley with the first synchronous belt that driven pulley is connected, the synchronous belt still with first elevating gear is connected.
Through adopting above-mentioned technical scheme, use the hold-in range to drive first elevating gear and remove, the location is accurate to the noise is little, simple structure, and stability is good.
Preferably, the second driving means includes: install second motor on the track frame, with the second motor is connected and is rotated and install the second driving pulley of track frame one end, rotate and install the second driven pulleys of the track frame other end and respectively with the second driving pulley with the second hold-in range that the second driven pulleys are connected, the second hold-in range still with the second elevating gear is connected.
Wherein, first elevating gear includes: the first sliding frame is provided with a first film clamping device, a first electric cylinder, linear bearings and a circular guide rod, wherein the first electric cylinder is arranged on the first sliding frame and connected with the first film clamping device, the linear bearings are arranged at two ends of the first sliding frame, and the circular guide rod is movably inserted into the linear bearings and connected with the first film clamping device.
Through adopting above-mentioned technical scheme, control that first electronic jar can be accurate goes up and down the height, and the position when guaranteeing the tectorial membrane is accurate, to the tensile of membrane when reducing the tectorial membrane.
Preferably, the first film clamping device comprises: install on the circle guide arm and with first press from both sides the membrane seat that first electronic jar is connected, install first cylinder at first press from both sides membrane seat both ends and install first press from both sides the lamina membranacea on the first cylinder, first cylinder is used for passing through first press from both sides the lamina membranacea with the membrane compress tightly on the first press from both sides the membrane seat.
Through adopting above-mentioned technical scheme, first cylinder is used for driving first clamp diaphragm plate and compresses tightly the membrane on first clamp diaphragm seat, realizes the fixed of one end of membrane.
The film clamping base plate is a polyurethane plate or a rubber plate, a plurality of film clamping base plates are arranged, and the film clamping base plates are fixed on the first film clamping base and are arranged opposite to the first film clamping plate.
Through adopting above-mentioned technical scheme, press from both sides the membrane backing plate and improve frictional force, take place to remove when avoiding the membrane taut, guarantee that the membrane is in the leveling state when covering solar cell panel.
The film can be reliably pressed by the film clamping base plates.
Preferably, the second elevating device includes: the second electric cylinder is arranged on the second sliding frame, the second linear guide rail is fixed on the second sliding frame, and the second sliding block is slidably arranged on the second linear guide rail and connected with the second film clamping device.
Preferably, the second film clamping device comprises: fix on the slider and with lift seat, the one end that the electronic jar of second is connected are fixed press from both sides membrane pole on the lift seat and install press from both sides the finger cylinder of membrane pole other end, it all is equipped with a plurality ofly to press from both sides membrane pole and finger cylinder.
Further, the method also comprises the following steps: the clamping rods are symmetrically fixed on the clamping jaws of the finger cylinder; the clamping blocks are fixed at the end parts of the clamping rods and are oppositely arranged for clamping the film.
Through adopting above-mentioned technical scheme, press from both sides tight piece and can improve frictional force, guarantee to press from both sides the tip of pressing from both sides tight membrane and do not drop.
Compared with the prior art the utility model discloses following beneficial effect has:
the utility model provides a solar cell panel tectorial membrane device is through the both ends from the membrane of flare-outing, then from directly over with the membrane cover solar cell panel on, the membrane can be smooth paste and cover on solar cell panel, the tectorial membrane does not have the fold, and the membrane does not have the drawing, and the tectorial membrane is of high quality.
Drawings
FIG. 1 is a schematic structural diagram of a solar panel laminating device;
FIG. 2 is a schematic view of an assembled structure of the rail housing, the first driving device and the second driving device;
FIG. 3 is a schematic structural view of a first film clamping device;
FIG. 4 is a schematic structural view of a second film clamping device;
fig. 5 is a schematic view of the finger cylinder with the clamping rod and clamping block.
Detailed Description
The present invention will now be further described with reference to the accompanying drawings.
As shown in fig. 1 to 5, the solar panel laminating apparatus includes: the film laminating machine comprises a track frame 11, a first driving device, a second driving device, a first sliding frame, a second sliding frame, a first lifting device, a second lifting device, a first film clamping device and a second film clamping device.
Two drive arrangement drive first clamp membrane device and second respectively and press from both sides the membrane device and remove, with the membrane taut and with the membrane top of removing solar cell panel, then first elevating gear and second elevating gear drive first clamp membrane device and second respectively and press from both sides the membrane device and cover the membrane on solar cell panel, the difficult fold of membrane to level and smooth, make things convenient for follow-up flattening membrane.
The first driving device includes: a first synchronous belt 13, a first driving pulley 61, a first motor 63, and a first driven pulley 62. The first synchronous belt 13 is connected with a first lifting device; the first driving belt wheel 61 is rotatably arranged at one end of the track frame 11; the first motor 63 is connected with the first driving pulley 61 and fixed on the track frame 11; the first driven pulley 62 is rotatably installed at the other end of the track frame 11, and the first synchronous belt 13 is sleeved on the first driving pulley 61 and the first driven pulley 62.
The synchronous belt is used for driving the first lifting device to move, the positioning is accurate, the noise is low, the structure is simple, and the stability is good.
The second driving device includes: a second timing belt 14, a second driving pulley 16, a second motor 17, and a second driven pulley 15. The second synchronous belt 14 is connected with a second lifting device; the second driving belt wheel 16 is rotatably arranged at one end of the track frame 11; the second motor 17 is connected with the second driving belt pulley 16; a second driven pulley 15 is rotatably installed at the other end of the track frame 11, and a second timing belt 14 is sleeved on the second driving pulley 16 and the second driven pulley 15.
The first driving pulley 61 and the second driving pulley 16 are respectively installed on the driving seat through a shaft, the first motor 63 and the second motor 17 are respectively installed on the driving seat, the second driven pulley 15 and the first driven pulley 62 are respectively installed on the driven seat through a shaft, and the driven seat and the driving seat are respectively installed at two ends of the track frame 11.
The first lifting device comprises: a first sliding frame 21, a first electric cylinder 22, a linear bearing 24 and a round guide bar 23. The first sliding frame 21 is slidably mounted on the track frame 11 and connected with the first driving device; the first electric cylinder 22 is fixed on the first sliding frame 21 and is connected with the first film clamping device; linear bearings 24 are fixed at both ends of the first carriage 21; and the round guide rod 23 is movably inserted on the linear bearing 24 and is connected with the first film clamping device.
The first electric cylinder 22 can accurately control the lifting height, so that the position accuracy during film covering is ensured, and the stretching of the film during film covering is reduced.
The first sliding frame 21 is provided with a film coating slide block which is slidably arranged on the film coating linear guide rail 12 on the track frame 11.
The first carriage 21 is provided with a first pressure piece 29, and the first pressure piece 29 presses the first timing belt 13 against the first carriage 21.
The first film clamping device comprises: the first film clamping seat 25 is fixed on the circular guide rod 23, and the first film clamping seat 25 is connected with the telescopic rod of the first electric cylinder 22; the first air cylinder 28, the first air cylinder 28 is fixed on both ends of the first film clamping seat 25; and the first film clamping plate 27 is arranged on a piston rod of the first air cylinder 28, and the first film clamping plate 27 and the first film clamping seat 25 are used for clamping films.
The first cylinder 28 is a two-axis cylinder or a three-axis cylinder.
The first cylinder 28 is used for driving the first film clamping plate 27 to press the film on the first film clamping seat 25, so that one end of the film is fixed.
Still include double-layered membrane backing plate 26, double-layered membrane backing plate 26 is polyurethane board or rubber slab, and double-layered membrane backing plate 26 is equipped with a plurality ofly, and double-layered membrane backing plate 26 is fixed on first double-layered membrane seat 25, and sets up with first double-layered membrane 27 relatively.
The film clamping base plate 26 improves friction force, prevents the film from moving when being tensioned, and ensures that the film is in a flat state when covering the solar cell panel.
The plurality of membrane-sandwiching backing plates 26 enables reliable membrane compression.
The second lifting device comprises: a second sliding frame 41, wherein the second sliding frame 41 is slidably mounted on the track frame 11 and is connected with a second driving device; a second electric cylinder 42, wherein the second electric cylinder 42 is fixed on the second sliding frame 41 and is connected with the second film clamping device; a second linear guide 44, the second linear guide 44 being fixed to the second carriage 41; and a second slide block 45, wherein the second slide block 45 is slidably mounted on the second linear guide rail 44 and is connected with the second film clamping device.
The second sliding frame 41 is provided with a film coating slider which is slidably mounted on the film coating linear guide rail 12.
The second carriage 41 is provided with a second presser 46, and the second presser 46 presses the second timing belt 14 against the second carriage 41.
The second film clamping device comprises: the lifting seat 43 is fixed on the sliding block 45 and is connected with the telescopic rod of the second electric cylinder 42; a plurality of film clamping rods 49, wherein the film clamping rods 49 are fixed on the lifting seat 43 and arranged along the length direction of the lifting seat 43; and a finger cylinder 51, wherein the finger cylinder 51 is fixed at the end of the film clamping rod 49.
Further comprising: the clamping rods 52 are symmetrically fixed on the clamping jaws of the finger cylinder 51; the clamping block 53, the clamping block 53 is polyurethane board or rubber plate, and the clamping block 53 is fixed at the end of the clamping rod 52 and is arranged oppositely.
The clamping block 53 can increase the friction force and ensure that the end of the clamping film is not peeled off.
Compared with the prior art the utility model discloses following beneficial effect has:
when the device works, the first film clamping device and the second film clamping device both move to one side of a rolled film, the first air cylinder 28 extends out, the first film clamping plate 27 leaves the first film clamping seat 25, the film clamping rod 49 of the second film clamping device is inserted between the first film clamping plate 27 and the first film clamping seat 25, the finger air cylinder 51 clamps the film on the rolled film, then the film is driven by the second driving device to move in the direction far away from the rolled film, when the film length is reached, the movement is stopped, then the first air cylinder 28 of the first film clamping device retracts to tightly press the film between the first film clamping plate 27 and the first film clamping seat 25, the film is cut off by the cutting device of the film laminating machine, then the first driving device and the second driving device respectively drive the first film clamping device and the second film clamping device to move to the upper side of the solar cell panel, the first electric cylinder 22 and the second electric cylinder 42 respectively press the first film clamping device and the second film clamping device to the two ends of the solar cell panel, and covering the film on the solar cell panel to finish the film covering.
The utility model provides a solar cell panel tectorial membrane device is through the both ends from the membrane of flare-outing, then from directly over with the membrane cover solar cell panel on, the membrane can be smooth paste and cover on solar cell panel, the tectorial membrane does not have the fold, and the membrane does not have the drawing, and the tectorial membrane is of high quality.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the claims of the present invention.

Claims (9)

1. Solar cell panel tectorial membrane device, its characterized in that includes: the film clamping device comprises a track frame, a first driving device and a second driving device which are arranged on the track frame, a first sliding frame and a second sliding frame which are slidably arranged on the track frame, a first lifting device arranged on the first sliding frame, a second lifting device arranged on the second sliding frame, a first film clamping device arranged on the first lifting device and a second film clamping device arranged on the second lifting device, wherein the first driving device is connected with the first sliding frame and used for driving the first sliding frame, the first lifting device and the first film clamping device to reciprocate;
the first lifting device and the second lifting device are respectively used for driving the first film clamping device and the second film clamping device to lift above the solar cell panel, and the first film clamping device and the second film clamping device are used for clamping films.
2. The solar panel laminating apparatus of claim 1, wherein the first driving apparatus comprises: install first motor on the track frame, with first motor is connected and is rotated and install the first driving pulley of track frame one end, rotate and install the first driven pulley of track frame other end and respectively with first driving pulley with the first synchronous belt that driven pulley is connected, the synchronous belt still with first elevating gear is connected.
3. The solar panel laminating apparatus of claim 1, wherein the second driving apparatus comprises: install second motor on the track frame, with the second motor is connected and is rotated and install the second driving pulley of track frame one end, rotate and install the second driven pulleys of the track frame other end and respectively with the second driving pulley with the second hold-in range that the second driven pulleys are connected, the second hold-in range still with the second elevating gear is connected.
4. The solar panel laminating apparatus of claim 1, wherein the first lifting device comprises: the first sliding frame is provided with a first film clamping device, a first electric cylinder, linear bearings and a circular guide rod, wherein the first electric cylinder is arranged on the first sliding frame and connected with the first film clamping device, the linear bearings are arranged at two ends of the first sliding frame, and the circular guide rod is movably inserted into the linear bearings and connected with the first film clamping device.
5. The solar panel laminating apparatus of claim 4, wherein the first film clamping apparatus comprises: install on the circle guide arm and with first press from both sides the membrane seat that first electronic jar is connected, install first cylinder at first press from both sides membrane seat both ends and install first press from both sides the lamina membranacea on the first cylinder, first cylinder is used for passing through first press from both sides the lamina membranacea with the membrane compress tightly on the first press from both sides the membrane seat.
6. The solar cell panel laminating device of claim 5, further comprising a plurality of film clamping base plates, wherein the plurality of film clamping base plates are polyurethane plates or rubber plates, and the film clamping base plates are fixed on the first film clamping base and arranged opposite to the first film clamping plate.
7. The solar panel laminating apparatus of claim 1, wherein the second lifting device comprises: the second sliding frame is arranged on a second electric cylinder on the second sliding frame, a second linear guide rail fixed on the second sliding frame and a second sliding block which is arranged on the second linear guide rail in a sliding mode and connected with the second film clamping device.
8. The solar panel laminating apparatus of claim 7, wherein the second film clamping apparatus comprises: fix on the slider and with lift seat, the one end that the electronic jar of second is connected are fixed press from both sides membrane pole on the lift seat and install press from both sides the finger cylinder of membrane pole other end, it all is equipped with a plurality ofly to press from both sides membrane pole and finger cylinder.
9. The solar panel laminating apparatus of claim 8, further comprising: the clamping rods are symmetrically fixed on the clamping jaws of the finger cylinder; the clamping blocks are fixed at the end parts of the clamping rods and are oppositely arranged for clamping the film.
CN202120819841.0U 2021-04-20 2021-04-20 Film laminating device for solar cell panel Expired - Fee Related CN214477516U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120819841.0U CN214477516U (en) 2021-04-20 2021-04-20 Film laminating device for solar cell panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120819841.0U CN214477516U (en) 2021-04-20 2021-04-20 Film laminating device for solar cell panel

Publications (1)

Publication Number Publication Date
CN214477516U true CN214477516U (en) 2021-10-22

Family

ID=78179908

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120819841.0U Expired - Fee Related CN214477516U (en) 2021-04-20 2021-04-20 Film laminating device for solar cell panel

Country Status (1)

Country Link
CN (1) CN214477516U (en)

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Granted publication date: 20211022