CN214476573U - High-strength crosslinked insulated cable - Google Patents

High-strength crosslinked insulated cable Download PDF

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Publication number
CN214476573U
CN214476573U CN202120380452.2U CN202120380452U CN214476573U CN 214476573 U CN214476573 U CN 214476573U CN 202120380452 U CN202120380452 U CN 202120380452U CN 214476573 U CN214476573 U CN 214476573U
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layer
cable
tape
armor layer
cable core
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彭辉
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Anhui Huadong Cable Technology Co ltd
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Anhui Huadong Cable Technology Co ltd
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Abstract

本实用新型公开了一种高强度交联绝缘电缆,其技术方案要点是:包括多根电缆缆芯,多根电缆缆芯相互绞合,电缆缆芯从内向外依次包括缆芯导体、耐火云母带与绝缘层,耐火云母带绕设在缆芯导体的外侧,电缆缆芯的外端设置有绕包带层,电缆缆芯与绕包带层之间的缝隙填充设置有填充物,填充物的内部设置有多个柔性支撑件与多根抗拉绳,柔性支撑件采用聚氨酯橡胶制成,绕包带层的外侧设置有屏蔽层,屏蔽层的外侧设置有内铠装层,内铠装层的外侧设置有外铠装层,内铠装层与外铠装层采用铜带重叠绕包而成,内铠装层与外铠装层之间的缝隙设置有多个减震弹簧,外铠装层的外侧挤包有护套层;本实用新型强度高,并且具有良好的抗挤压性与抗拉伸性。

Figure 202120380452

The utility model discloses a high-strength cross-linked insulated cable, the technical scheme of which is as follows: comprising a plurality of cable cores, the plurality of cable cores are twisted with each other, and the cable cores sequentially include a cable core conductor, a refractory mica from the inside to the outside The tape and the insulating layer, the refractory mica tape is wound on the outer side of the cable core conductor, the outer end of the cable core is provided with a wrapping tape layer, and the gap between the cable core and the wrapping tape layer is filled with fillers. There are a plurality of flexible supports and a plurality of tensile ropes inside, the flexible supports are made of polyurethane rubber, the outer side of the wrapping layer is provided with a shielding layer, the outer side of the shielding layer is provided with an inner armor layer, and the inner armor is The outer side of the layer is provided with an outer armor layer, the inner armor layer and the outer armor layer are formed by overlapping and wrapping copper tapes, and a plurality of shock-absorbing springs are arranged in the gap between the inner armor layer and the outer armor layer, and the outer armor layer is The outer side of the armoring layer is extruded with a sheath layer; the utility model has high strength and good anti-extrusion and tensile properties.

Figure 202120380452

Description

High-strength crosslinked insulated cable
Technical Field
The utility model belongs to the technical field of the cable technique and specifically relates to a high strength crosslinked insulated cable.
Background
The cable is used for transmitting electric energy, information and wire products for realizing electromagnetic energy conversion, the generalized wire cable is also called as cable for short, the narrow cable is insulated cable, and it can be defined as: an aggregate consisting of; one or more insulated wire cores, and their respective possible coatings, total protective layers and outer jackets, the cable may also have additional conductors without insulation.
Most of existing insulated cables are poor in extrusion resistance, and when the extrusion force applied to the cable is too large, cable cores inside the cable are likely to be damaged, so that normal use of the cable is affected; and current insulated cable tensile strength is not good, and the workman drags the cable inlet wire at the in-process of erectting the cable, causes the damage of cable easily, influences the normal use of cable.
SUMMERY OF THE UTILITY MODEL
To the problem mentioned in the background art, the utility model aims at providing a high strength crosslinked insulated cable, intensity is high to have good anti extrudability and tensile properties.
The above technical purpose of the present invention can be achieved by the following technical solutions:
a high-strength crosslinked insulated cable comprises a plurality of cable cores, wherein the cable cores are mutually twisted, the cable cores sequentially comprise a cable core conductor, a fire-resistant mica tape and an insulating layer from inside to outside, the fire-resistant mica tape is wound outside the cable core conductor, a wrapping tape layer is arranged at the outer end of each cable core, a filler is filled in a gap between each cable core and the wrapping tape layer, a plurality of flexible supporting pieces and a plurality of tensile ropes are arranged inside the filler, each flexible supporting piece is made of polyurethane rubber, each tensile rope is made of a chromium-zirconium-copper alloy wire, a shielding layer is arranged outside the wrapping tape layer, an inner armor layer is arranged outside the shielding layer, an outer armor layer is arranged outside the inner armor layer, the inner armor layer and the outer armor layer are formed by overlapping and wrapping copper strips, and a plurality of damping springs are arranged in the gap between the inner armor layer and the outer armor layer, and a sheath layer is extruded and coated on the outer side of the outer armor layer.
Furthermore, the cable core conductor is formed by twisting a plurality of strands of tinned copper wires and tinned nickel wires in a composite mode, and the diameters of the tinned copper wires and the tinned nickel wires are 0.8 mm.
By adopting the technical scheme, the cable core can be ensured to have good conductivity.
Furthermore, the insulating layer is made of cross-linked polyethylene materials in an extrusion wrapping mode.
Through adopting above-mentioned technical scheme, the insulating layer adopts the cross-linked polyethylene material to make and has good electric insulation effect between each cable core, and the cross-linked polyethylene is a flexibility, high mechanical strength, the good ultrapure insulating material of electrical property, has higher insulation resistance constant as insulating material, can bear higher voltage level, guarantees simultaneously that the cable has excellent insulating nature, and the cross-linked polyethylene in case what take place the cable burning produces is carbon dioxide and water, possesses the low smoke characteristic of no halogen.
Furthermore, the wrapping tape layer is made of a fire-resistant fiber material.
By adopting the technical scheme, a plurality of cable cores are conveniently bound together.
Further, the filler is inorganic mineral paper ropes.
By adopting the technical scheme, the inorganic mineral paper rope has good heat resistance.
Furthermore, the shielding layer is formed by mixing and weaving tinned copper wires and an aluminum foil composite belt, and the weaving coverage rate of the shielding layer is not less than 85%.
By adopting the technical scheme, the cable has good capability of shielding external electromagnetic signal interference.
Further, the sheath layer is a crosslinked polyethylene sheath.
By adopting the technical scheme, the cross-linked polyethylene sheath has the comprehensive properties of good mechanical property, environmental stress cracking resistance, chemical corrosion resistance, temperature resistance, creep resistance, electrical property and the like, and the temperature resistance grade is obviously improved.
To sum up, the utility model discloses mainly have following beneficial effect:
1. the utility model has the advantages that by arranging two armor layers and arranging a plurality of damping springs between the two armor layers, the strength of the cable can be improved, the extrusion resistance of the cable can be improved, and when the cable is extruded, the damping springs can play good buffering and damping functions; simultaneously be provided with a plurality of flexible support piece in the inside of cable, flexible support piece adopts polyurethane rubber to make, and polyurethane rubber has good elasticity, can protect the inside cable core of cable not receive the injury.
2. The utility model discloses a, through being provided with many stretch-proofing ropes in the inside of cable, the stretch-proofing rope is chromium zirconium copper alloy line, and chromium zirconium copper alloy has higher mechanical properties for chromium zirconium copper alloy line's tensile strength is stronger, can protect the cable not receive the damage at the in-process of laying.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of the present invention.
In the figure: 1. a cable core; 101. a cable core conductor; 102. fire-resistant mica tapes; 103. an insulating layer; 2. Wrapping a belt layer; 3. a filler; 4. a flexible support; 5. a tensile strand; 6. a shielding layer; 7. an inner armor layer; 8. an outer armor layer; 9. a damping spring; 10. a sheath layer.
Detailed Description
In order to make the objects and technical solutions of the present invention clear and fully described, and the advantages thereof more clearly understood, the embodiments of the present invention are described in further detail below with reference to the accompanying drawings.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1, a high-strength crosslinked insulated cable comprises a plurality of cable cores 1, the plurality of cable cores 1 are twisted with each other, the cable cores 1 sequentially comprise a core conductor 101, a fire-resistant mica tape 102 and an insulating layer 103 from inside to outside, the fire-resistant mica tape 102 is wound outside the core conductor 101, a wrapping tape layer 2 is arranged at the outer end of the cable core 1, a filler 3 is filled in a gap between the cable core 1 and the wrapping tape layer 2, a plurality of flexible supporting members 4 and a plurality of tensile-resistant ropes 5 are arranged inside the filler 3, the flexible supporting members 4 are made of polyurethane rubber, the tensile-resistant ropes 5 are chromium-zirconium alloy wires, chromium and zirconium can form oxides, a copper matrix can achieve the purpose of grain refinement, the tensile strength of the tensile-resistant ropes 5 can be improved, a shielding layer 6 is arranged outside the wrapping tape layer 2, and an inner armor layer 7 is arranged outside the shielding layer 6, the outside of interior armor 7 is provided with outer armor 8, and interior armor 7 adopts the copper strips to overlap around the package with outer armor 8 and forms, and the gap between interior armor 7 and the outer armor 8 is provided with a plurality of damping spring 9, and the crowded package in the outside of outer armor 8 has restrictive coating 10.
Referring to fig. 1, the cable core conductor 101 is formed by twisting a plurality of strands of tinned copper wires and tinned nickel wires in a composite manner, wherein the diameters of the tinned copper wires and the tinned nickel wires are 0.8 mm.
Referring to fig. 1, the insulating layer 103 is made of an extruded cross-linked polyethylene material.
Referring to fig. 1, a tape covering 2 is made of a fire resistant fiber material.
Referring to fig. 1, the filler 3 is an inorganic mineral paper rope.
Referring to fig. 1, the shielding layer 6 is formed by weaving a composite tape of a tinned copper wire and an aluminum foil in a mixed manner, and the weaving coverage rate of the shielding layer 6 is not less than 85%.
Referring to fig. 1, the sheath layer 10 is a crosslinked polyethylene sheath.
When the utility model is used, the two armoring layers are arranged, and the damping springs 9 are arranged between the two armoring layers, so that the strength of the cable can be improved, the extrusion resistance of the cable can be improved, and when the cable is extruded, the damping springs 9 can play a good role in buffering and damping; meanwhile, a plurality of flexible supporting pieces 4 are arranged inside the cable, the flexible supporting pieces 4 are made of polyurethane rubber, and the polyurethane rubber has good elasticity and can protect the cable core 1 inside the cable from being damaged; through being provided with many stretch-proofing ropes 5 in the inside of cable, stretch-proofing rope 5 is chromium zirconium copper alloy line, and chromium zirconium copper alloy has higher mechanical properties for chromium zirconium copper alloy line's tensile strength is stronger, can protect the cable not receive the damage at the in-process of laying.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1.一种高强度交联绝缘电缆,包括多根电缆缆芯(1),其特征在于:多根所述电缆缆芯(1)相互绞合,所述电缆缆芯(1)从内向外依次包括缆芯导体(101)、耐火云母带(102)与绝缘层(103),所述耐火云母带(102)绕设在所述缆芯导体(101)的外侧,所述电缆缆芯(1)的外端设置有绕包带层(2),所述电缆缆芯(1)与所述绕包带层(2)之间的缝隙填充设置有填充物(3),所述填充物(3)的内部设置有多个柔性支撑件(4)与多根抗拉绳(5),所述柔性支撑件(4)采用聚氨酯橡胶制成,所述抗拉绳(5)为铬锆铜合金线,所述绕包带层(2)的外侧设置有屏蔽层(6),所述屏蔽层(6)的外侧设置有内铠装层(7),所述内铠装层(7)的外侧设置有外铠装层(8),所述内铠装层(7)与所述外铠装层(8)采用铜带重叠绕包而成,所述内铠装层(7)与所述外铠装层(8)之间的缝隙设置有多个减震弹簧(9),所述外铠装层(8)的外侧挤包有护套层(10)。1. A high-strength cross-linked insulated cable, comprising a plurality of cable cores (1), characterized in that: a plurality of the cable cores (1) are twisted with each other, the cable cores (1) from the inside to the outside It sequentially includes a cable core conductor (101), a refractory mica tape (102) and an insulating layer (103), wherein the refractory mica tape (102) is wound on the outside of the cable core conductor (101), and the cable core (102) The outer end of 1) is provided with a wrapping tape layer (2), the gap between the cable core (1) and the wrapping tape layer (2) is filled with a filler (3), the filler The interior of (3) is provided with a plurality of flexible supports (4) and a plurality of tensile cords (5), the flexible supports (4) are made of polyurethane rubber, and the tensile cords (5) are made of chrome zirconium A copper alloy wire, a shielding layer (6) is provided on the outer side of the wrapping tape layer (2), an inner armor layer (7) is provided on the outer side of the shielding layer (6), and the inner armor layer (7) ) is provided with an outer armor layer (8), the inner armor layer (7) and the outer armor layer (8) are formed by overlapping and wrapping copper tape, and the inner armor layer (7) A plurality of shock-absorbing springs (9) are arranged in the gap between the outer armor layer (8) and the outer armor layer (8), and a sheath layer (10) is extruded on the outer side of the outer armor layer (8). 2.根据权利要求1所述的一种高强度交联绝缘电缆,其特征在于:所述缆芯导体(101)由多股镀锡铜丝和镀锡镍丝复合束绞而成,所述镀锡铜丝和所述镀锡镍丝的直径为0.8mm。2. A high-strength cross-linked insulated cable according to claim 1, characterized in that: the cable core conductor (101) is formed by a composite bundle of multiple strands of tinned copper wire and tinned nickel wire, and the The diameter of the tinned copper wire and the tinned nickel wire is 0.8 mm. 3.根据权利要求1所述的一种高强度交联绝缘电缆,其特征在于:所述绝缘层(103)采用交联聚乙烯材料挤包制成。3 . The high-strength cross-linked insulated cable according to claim 1 , wherein the insulating layer ( 103 ) is made by extruding a cross-linked polyethylene material. 4 . 4.根据权利要求1所述的一种高强度交联绝缘电缆,其特征在于:所述绕包带层(2)采用耐火纤维材料制成。4 . The high-strength cross-linked insulated cable according to claim 1 , wherein the wrapping tape layer ( 2 ) is made of refractory fiber material. 5 . 5.根据权利要求1所述的一种高强度交联绝缘电缆,其特征在于:所述填充物(3)为无机矿物纸绳。5 . The high-strength cross-linked insulated cable according to claim 1 , wherein the filler ( 3 ) is an inorganic mineral paper rope. 6 . 6.根据权利要求1所述的一种高强度交联绝缘电缆,其特征在于:所述屏蔽层(6)采用镀锡铜丝和铝箔复合带混合编织而成,所述屏蔽层(6)的编织覆盖率不小于85%。6. A high-strength cross-linked insulated cable according to claim 1, characterized in that: the shielding layer (6) is formed by mixed braiding of tinned copper wire and aluminum foil composite tape, and the shielding layer (6) The weave coverage is not less than 85%. 7.根据权利要求1所述的一种高强度交联绝缘电缆,其特征在于:所述护套层(10)为交联聚乙烯护套。7 . The high-strength cross-linked insulated cable according to claim 1 , wherein the sheath layer ( 10 ) is a cross-linked polyethylene sheath. 8 .
CN202120380452.2U 2021-02-19 2021-02-19 High-strength crosslinked insulated cable Expired - Fee Related CN214476573U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114709018A (en) * 2022-03-21 2022-07-05 河南乐山电缆有限公司 Flexible high-temperature-resistant fire-resistant control cable and preparation method thereof
CN114758825A (en) * 2022-03-23 2022-07-15 国动网络通信集团山东有限公司 Outdoor long-distance laying high-strength communication cable
CN117877790A (en) * 2024-03-11 2024-04-12 四川省万阳电缆有限公司 High-strength cable based on copper alloy material and manufacturing method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114709018A (en) * 2022-03-21 2022-07-05 河南乐山电缆有限公司 Flexible high-temperature-resistant fire-resistant control cable and preparation method thereof
CN114758825A (en) * 2022-03-23 2022-07-15 国动网络通信集团山东有限公司 Outdoor long-distance laying high-strength communication cable
CN114758825B (en) * 2022-03-23 2024-08-23 国动网络通信集团山东有限公司 Outdoor remote high-strength communication cable for laying
CN117877790A (en) * 2024-03-11 2024-04-12 四川省万阳电缆有限公司 High-strength cable based on copper alloy material and manufacturing method
CN117877790B (en) * 2024-03-11 2024-05-24 四川省万阳电缆有限公司 High-strength cable based on copper alloy material and manufacturing method

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Granted publication date: 20211022