CN214472687U - Hydraulic pressure plunger pump wear monitoring device - Google Patents
Hydraulic pressure plunger pump wear monitoring device Download PDFInfo
- Publication number
- CN214472687U CN214472687U CN202022931376.8U CN202022931376U CN214472687U CN 214472687 U CN214472687 U CN 214472687U CN 202022931376 U CN202022931376 U CN 202022931376U CN 214472687 U CN214472687 U CN 214472687U
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- outer tube
- tube
- plunger pump
- monitoring device
- central tube
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 18
- 239000011521 glass Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 abstract description 13
- 238000012544 monitoring process Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000000007 visual effect Effects 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 abstract description 2
- 230000002159 abnormal effect Effects 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
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Abstract
The utility model relates to a hydraulic plunger pump wear monitoring device, which comprises an outer tube and a central tube, wherein the top end of the outer tube is closed, and the bottom end of the outer tube is closed and fixed by a transparent plate; the central tube is fixed in the outer tube, and the bottom end of the central tube is suspended in the air; forming a cavity between the outer tube and the central tube; the central tube is connected with an oil outlet, and the outer tube is connected with an oil inlet. The advantages are that: the structure is succinct reasonable, and low in cost through leaking oil solid-liquid separation and visual mode to hydraulic plunger pump, realizes the visual monitoring to plunger pump wearing and tearing's metal debris etc. realizes the timely maintenance of plunger pump, avoids the further damage of pump and equipment proruption trouble to take place. Simultaneously, the annular flow channel that forms between center tube and the outer tube and the settling zone of bottom can avoid metal debris to get into the oil tank and produce secondary pollution with metal debris etc. deposit.
Description
Technical Field
The utility model belongs to the hydraulic equipment field especially relates to a monitoring devices suitable for inside unusual wearing and tearing of hydraulic pressure plunger pump produce metal debris.
Background
A factory produces multi-specification fine cold-rolled sheets, a production line is provided with a plurality of large hydraulic transmission systems, hydraulic plunger pumps are important components of the hydraulic systems, the number of the installed machines is as many as hundreds, and as with other mechanical equipment, abrasion is an inevitable deterioration mode of the plunger pumps, as the plunger pumps are precise in structure and expensive, the operating pressure, temperature, vibration and sound of the pumps can be only visually checked in the routine spot inspection and maintenance process, but no effective and convenient checking means is provided for abnormal abrasion in the pumps, for example, metal debris generated by abrasion of sliding shoes, cylinder bodies, oil distribution discs and bearings can reach the inside of an oil tank along with leaked oil flow through a pump body oil unloading pipe, abnormality can not be found in the first time, metal debris can only be found in the operation period of periodically replacing filter elements or cleaning the oil tank, but also which pump is abnormal can not be determined, and even the abnormal wear is found when the pump is disassembled after the long-term wear and the deterioration of the pump are aggravated and abnormal sound is sent out, the pump cannot be used, the abnormal wear is found, the pump is seriously damaged due to the hysteresis of the wear check, the repairing cost is sharply increased, and even equipment accidents are caused to influence the production.
The following problems are generally existed in the use process of the plunger pump in the hydraulic industry:
1) the plunger pump has precise structure and does not have the condition of normalized disintegration inspection on site.
2) The duration from initial abrasion to failure characteristic in the pump is long, and the pump is seriously damaged when noise and vibration caused by obvious abrasion occur.
3) There is no effective and intuitive spot inspection monitoring means.
Disclosure of Invention
For overcoming the not enough of prior art, the utility model aims at providing a hydraulic pressure plunger pump wearing and tearing monitoring devices, through impurity such as the metal piece in the monitoring pressure release oil, can audio-visual monitoring plunger pump wearing and tearing condition.
In order to achieve the above object, the utility model discloses a following technical scheme realizes:
a hydraulic plunger pump wear monitoring device comprises an outer tube and a central tube, wherein the top end of the outer tube is closed, and the bottom end of the outer tube is closed and fixed by a transparent plate; the central tube is fixed in the outer tube, and the bottom end of the central tube is suspended in the air; forming a cavity between the outer tube and the central tube; the central tube is connected with an oil outlet, and the outer tube is connected with an oil inlet.
The transparent plate is a pressure-resistant glass plate.
The central tube and the outer tube are coaxially arranged.
The oil inlet is arranged at the side upper part of the outer pipe.
The bottom end of the outer pipe is sealed and fixed with a transparent plate through a flange.
The flange be two, the centre gripping is fixed with the transparent plate between two flanges, a flange and outer tube bottom welding.
The top end of the central tube extends out of the outer tube.
The part of the central tube extending out of the outer tube is connected with an oil outlet.
The top end of the central tube is closed.
The central tube is welded with the outer tube.
Compared with the prior art, the beneficial effects of the utility model are that:
the hydraulic plunger pump wear monitoring device is simple and reasonable in structure and low in manufacturing cost, and through oil leakage solid-liquid separation and visualization of the hydraulic plunger pump, visual monitoring of metal fragments and the like of wear of the plunger pump is achieved, timely maintenance of the plunger pump is achieved, and further damage of the pump and sudden equipment failure are avoided. Simultaneously, the annular flow channel that forms between center tube and the outer tube and the settling zone of bottom can avoid metal debris to get into the oil tank and produce secondary pollution with metal debris etc. deposit.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure: 1-outer tube 2-central tube 3-transparent plate 4-flange 5-oil inlet 6-oil outlet.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings, but it should be noted that the present invention is not limited to the following embodiments.
Referring to fig. 1, the hydraulic plunger pump wear monitoring device comprises an outer tube 1 and a central tube 2, wherein the top end of the outer tube 1 is closed, and the bottom end of the outer tube is closed and fixed by a transparent plate 3; the central tube 2 is fixed in the outer tube 1, and the bottom end of the central tube 2 is suspended in the air; a cavity is formed between the outer pipe 1 and the central pipe 2; the central tube 2 is connected with an oil outlet 6, and the outer tube 1 is connected with an oil inlet 5.
Wherein, the transparent plate 3 is a pressure-resistant glass plate, which is convenient for external observation. For easy to assemble, the top end of the central tube 2 extends out of the outer tube 1, and the central tube 2 is welded with the outer tube 1. The part of the central tube 2 extending out of the outer tube can be connected with an oil outlet 6. In addition, the top end of the central tube 2 can be closed.
The upper part of the outer pipe 1 side is connected with an oil inlet 5, an annular flow passage is formed between the outer pipe 1 and the central pipe 2, and a settling zone is formed between the bottom of the central pipe 2 and the bottom of the outer pipe 1. The central tube 2 and the outer tube 1 are coaxially arranged, so that the annular flow passage is uniform.
The bottom end of the outer tube 1 is sealed and fixed with a transparent plate through a flange 4. Specifically, the flange 4 is two, and the centre gripping is fixed with transparent plate 3 between two flanges 4, and two flanges 4 accessible bolt fastening, a flange 4 and 1 bottom welding of outer tube.
The leakage oil changes the local flow direction of the oil flow at the annular flow passage, and the oil flow velocity is reduced by forming the annular flow passage between the outer pipe 1 and the central pipe 2 to increase the flow area of the oil flow, and the flow velocity of the oil flow at the position can be rapidly slowed down. Borrow this inside when wearing and tearing appear of plunger pump, impurity such as metal piece through this device after under the action of gravity, deposit in the settling zone, sink on the transparent plate 3 of bottom. While the oil flow will enter the central tube 2 and flow out of the oil outlet 6. If the discovery has the metal piece to deposit on the sight glass in-process is patrolled and examined in the routine maintenance, show promptly that the plunger pump has appeared unusual wearing and tearing, need maintain it, can in time avoid the further damage and the equipment proruption trouble of pump to take place, avoided impurity such as metal piece to get into the oil tank simultaneously and produced secondary pollution, can greatly promote the maintenance and the state monitoring technology level of hydraulic plunger pump.
Claims (10)
1. A hydraulic plunger pump wear monitoring device is characterized by comprising an outer tube and a central tube, wherein the top end of the outer tube is closed, and the bottom end of the outer tube is closed and fixed by a transparent plate; the central tube is fixed in the outer tube, and the bottom end of the central tube is suspended in the air; forming a cavity between the outer tube and the central tube; the central tube is connected with an oil outlet, and the outer tube is connected with an oil inlet.
2. The hydraulic plunger pump wear monitoring device of claim 1, wherein the transparent plate is a pressure-resistant glass plate.
3. A hydraulic ram pump wear monitoring device in accordance with claim 1 in which the central tube is disposed coaxially with the outer tube.
4. The hydraulic ram pump wear monitoring device of claim 1, wherein the oil inlet is disposed in an upper side portion of the outer tube.
5. The hydraulic plunger pump wear monitoring device of claim 1, wherein the bottom end of the outer tube is closed and fixed with a transparent plate by a flange.
6. The hydraulic plunger pump wear monitoring device according to claim 5, wherein the number of the flanges is two, a transparent plate is clamped and fixed between the two flanges, and one flange is welded with the bottom end of the outer tube.
7. The hydraulic ram pump wear monitoring device of claim 1, wherein the top end of the center tube extends beyond the outer tube.
8. The hydraulic ram pump wear monitoring device of claim 7, wherein an oil outlet is connected to the portion of the center tube extending beyond the outer tube.
9. A hydraulic ram pump wear monitoring device according to claim 7 in which the top end of the central tube is closed.
10. The hydraulic ram pump wear monitoring device of claim 7, wherein the center tube is welded to the outer tube.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022931376.8U CN214472687U (en) | 2020-12-09 | 2020-12-09 | Hydraulic pressure plunger pump wear monitoring device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022931376.8U CN214472687U (en) | 2020-12-09 | 2020-12-09 | Hydraulic pressure plunger pump wear monitoring device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN214472687U true CN214472687U (en) | 2021-10-22 |
Family
ID=78187520
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202022931376.8U Active CN214472687U (en) | 2020-12-09 | 2020-12-09 | Hydraulic pressure plunger pump wear monitoring device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN214472687U (en) |
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2020
- 2020-12-09 CN CN202022931376.8U patent/CN214472687U/en active Active
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