CN214470038U - Temperature control device of magnetic line melting furnace - Google Patents
Temperature control device of magnetic line melting furnace Download PDFInfo
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- CN214470038U CN214470038U CN202023074725.5U CN202023074725U CN214470038U CN 214470038 U CN214470038 U CN 214470038U CN 202023074725 U CN202023074725 U CN 202023074725U CN 214470038 U CN214470038 U CN 214470038U
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- melting furnace
- telescopic link
- control device
- thermocouple
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Abstract
The utility model provides a magnetic line of force founds stove temperature control device, including founding the stove, founding and being equipped with rotary mechanism on the stove, rotary mechanism includes rolling disc, carriage, a plurality of infrared camera, gear wheel, pinion and rotating electrical machines, and rotary mechanism is used for driving the rolling disc and drives infrared camera rotation, utilizes the temperature variation of infrared thermal imaging technique all-round monitoring founding stove and insulating layer; the side wall of the melting furnace is relatively provided with a plurality of groups of thermocouple sensor groups and telescopic modules, each group of thermocouple sensor group comprises a plurality of thermocouple sensors and is arranged on the telescopic module, the telescopic module comprises a driving motor, a driving shaft, a cam, a driving block and a telescopic assembly, and the telescopic module is used for adjusting the interval between the thermocouple sensors in the same row so as to realize the accurate monitoring of the temperature change of different depth positions of the melting furnace. The utility model has compact structure, can monitor the temperature change of the thermal insulation layer outside the melting furnace in all directions and improve the safety performance.
Description
Technical Field
The utility model belongs to the technical field of magnetic line of force founding furnace equipment, concretely relates to magnetic line of force founds furnace temperature control device.
Background
Magnetic lines of force are another new term relative to electric wires, the electric wires distribute energy by utilizing transmission of current, magnetic lines of force are converted into energy by utilizing magnetic current at a magnetic terminal, and the magnetic lines of force are widely applied to tests of rotating speed measurement, displacement detection, tactile sensing and the like.
In the prior art, the potential safety hazard exists in the process of melting and processing raw materials by using a high-temperature melting furnace in the production process of magnetic lines of force, so that a heat insulation layer on the periphery of the melting furnace is necessary to be monitored and controlled timely and effectively in order to prevent the problems of unnecessary economic loss, casualties and the like caused by overhigh temperature and damage of the melting furnace.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a magnetic line founds stove temperature control device, the temperature variation of the outside insulating layer of all-round monitoring founding stove improves the security performance.
The utility model provides a following technical scheme:
a temperature control device of a magnetic line melting furnace comprises the melting furnace, wherein the melting furnace comprises a melting barrel and a heat insulation layer sleeved outside the melting barrel, a rotating mechanism is arranged on the melting furnace, the rotating mechanism comprises a rotating disc, a connecting frame, a plurality of infrared cameras, a large gear, a small gear and a rotating motor, the rotating mechanism is used for driving the rotating disc to drive the infrared cameras to rotate, and the temperature change of the melting furnace and the heat insulation layer is monitored in an all-dimensional mode by utilizing an infrared thermal imaging technology; the side wall of the melting furnace is relatively provided with a plurality of groups of thermocouple sensor groups and telescopic modules, each group of thermocouple sensor group comprises a plurality of thermocouple sensors and is arranged on the telescopic module, the telescopic module comprises a driving motor, a driving shaft, a cam, a driving block and a telescopic assembly, the thermocouple sensors are arranged on the telescopic assembly, and the telescopic module is used for adjusting the distance between the thermocouple sensors in the same row so as to realize the accurate monitoring of the temperature change of different depth positions of the melting furnace; the melting furnace is provided with an operating platform, and the operating platform is provided with a control module.
Preferentially, the rolling disc is arranged on the melting furnace, the infrared cameras are arranged on the outer side of the rolling disc relatively, the center of the rolling disc is provided with a rotating shaft and is connected with the large gear through the rotating shaft, the small gear is arranged on the rolling disc and is meshed with the large gear, and the small gear is connected with a connecting rod and is connected with a rotating motor through the connecting rod.
Preferentially, be close to the edge on the rolling disc and be equipped with the ring channel, the operation panel is located in the ring channel, and the connection frame is located on the rolling disc and is connected ring channel lateral wall and inside wall.
Preferentially, the relative support frame that is equipped with in insulating layer top, the support frame includes horizontal stand and vertical frame, and the drive shaft passes vertical frame and drive shaft one end and connects driving motor, and the cam is connected to the drive shaft other end, and the cam center below is located to the junction of drive shaft and cam.
Preferentially, flexible subassembly includes two piece at least first telescopic links, two piece at least second telescopic links, two piece at least third telescopic links, two piece at least fourth telescopic links, a plurality of dwang and dead lever, all alternately set up between a plurality of second telescopic links and between a plurality of third telescopic links, the second telescopic link is connected to the other end after a plurality of first telescopic link one end cross connection, the third telescopic link is connected to the other end after a plurality of fourth telescopic link one end cross connection, the thermocouple sensor inlays in a plurality of second telescopic link intersections, a plurality of third telescopic link intersections and a plurality of fourth telescopic link intersections, between first telescopic link and the second telescopic link, between second telescopic link and the third telescopic link, all be connected through the dwang between third telescopic link and the fourth telescopic link.
Preferably, the total number of the second telescopic rod, the third telescopic rod and the fourth telescopic rod is 2 times of the number of the group of thermocouple sensors.
Preferentially, one end of the fixing block is connected with the intersection of one ends of the first telescopic rods far away from the third telescopic rods, and the other end of the fixing block is fixedly arranged on the heat insulation layer.
Preferentially, the driving block includes butt pole and slider, and on the slider was located perpendicularly to the butt pole, the insulating layer lateral wall was equipped with the spout, and in the spout was located to the slider, the butt pole passed the junction of second telescopic link after with the marginal butt of cam.
Preferentially, the control module is electrically connected with the thermocouple transmitter, the power supply module, the safety alarm module and the display module, the thermocouple transmitter is electrically connected with the thermocouple sensor, and the control module is also electrically connected with the driving motor, the rotating motor and the infrared camera.
Preferentially, the control module adopts a raspberry group control module, the display module adopts an HDMI mode, and the control module is provided with a USB interface and is connected with the safety alarm module through the USB interface.
The utility model has the advantages that:
1. on the melting furnace, a control module drives a driving motor to rotate, the driving motor drives a cam to rotate through a driving shaft, the cam drives a butting rod and drives a sliding block to slide in a sliding groove, the butting rod drives a telescopic assembly to expand or contract, the distance between adjacent thermocouple sensors is longitudinally adjusted, the temperature change of different depth positions in the melting furnace is more accurately detected, and the comprehensive detection of the temperature of different positions outside the melting furnace is realized;
2. the infrared camera is used for detecting the temperature variation of insulating layer, and controller drive rotating electrical machines rotates, and rotating electrical machines passes through connecting rod drive pinion and rotates, and pinion drive gear wheel rotates, and the gear wheel drives the rolling disc through the pivot and rotates, and the rolling disc drives infrared camera and rotates, utilizes infrared thermal imaging technique to realize the all-round detection to the founding stove.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic connection diagram of the present invention;
fig. 2 is a schematic connection diagram of the telescopic module of the present invention;
fig. 3 is a schematic view of the connection of the telescopic assembly of the present invention;
fig. 4 is a schematic diagram of the connection of the control module according to the present invention.
Labeled as: 1. the automatic control device comprises a melting furnace, 11, a melting barrel, 12, a heat insulation layer, 121, a support frame, 122, a horizontal frame, 123, a vertical frame, 124, a sliding groove, 2, a rotating mechanism, 21, a rotating disc, 211, a rotating shaft, 212, an annular groove, 22, a connecting frame, 23, an infrared camera, 24, a large gear, 25, a small gear, 251, a connecting rod, 26, a rotating motor, 3, a thermocouple sensor, 4, a telescopic module, 41, a driving motor, 42, a driving shaft, 43, a cam, 44, a driving block, 441, a butting rod, 442, a sliding block, 5, a telescopic assembly, 51, a first telescopic rod, 52, a second telescopic rod, 53, a third telescopic rod, 54, a fourth telescopic rod, 55, a rotating rod, 56, a fixed rod, 6, a control module, 61, an operation table, 62, a thermocouple, 63, a power supply module, 64, a safety alarm module and 65 and a display module.
Detailed Description
As shown in fig. 1, a temperature control device of a magnetic line melting furnace 1 comprises a melting furnace 1, wherein the melting furnace 1 comprises a melting barrel 11 and a heat insulation layer 12 sleeved outside the melting barrel 11.
As shown in fig. 1, a rotating mechanism 2 is arranged on the melting furnace 1, the rotating mechanism 2 comprises a rotating disc 21, a connecting frame 22, a plurality of infrared cameras 23, a large gear 24, a small gear 25 and a rotating motor 26, the rotating mechanism 2 is used for driving the rotating disc 21 to drive the infrared cameras 23 to rotate, and the temperature changes of the melting furnace 1 and the heat insulation layer 12 are monitored in all directions by using an infrared thermal imaging technology; the side wall of the melting furnace 1 is relatively provided with a plurality of thermocouple sensor 3 groups and a telescopic module 4, each thermocouple sensor 3 group comprises a plurality of thermocouple sensors 3 which are all arranged on the telescopic module 4, the rotating disc 21 is arranged on the melting furnace 1, a plurality of infrared cameras 23 are arranged on the outer side of the rotating disc 21 relatively, a rotating shaft 211 is arranged in the center of the rotating disc 21 and is connected with a large gear 24 through the rotating shaft 211, a small gear 25 is arranged on the rotating disc 21 and is meshed with the large gear 24, the small gear 25 is connected with a connecting rod 251 and is connected with a rotating motor 26 through the connecting rod 251, an annular groove 212 is arranged on the rotating disc 21 close to the edge, an operating table 61 is arranged in the annular groove 212, and a connecting frame 22 is arranged on the rotating disc 21 and is connected with the outer side wall and the inner side wall of the annular groove 212; on founding stove 1, control module 6 rotates through drive driving motor 41, driving motor 41 drives cam 43 through drive shaft 42 and rotates, cam 43 drive butt rod 441 and drive slider 442 and slide in spout 124, butt rod 441 drives the expansion of flexible subassembly 5 or shrink, vertically adjust adjacent thermocouple sensor 3's interval, the temperature variation of different depth positions in more accurate detection founding stove 1, the realization is to the temperature of founding stove 1 outside different positions carrying out comprehensive detection.
As shown in fig. 2, the telescopic module 4 comprises a driving motor 41, a driving shaft 42, a cam 43, a driving block 44 and a telescopic assembly 5, the thermocouple sensor 3 is arranged on the telescopic assembly 5, the telescopic module 4 is used for adjusting the distance between the thermocouple sensors 3 in the same row so as to realize the accurate monitoring of the temperature change of different depth positions of the melting furnace 1, a supporting frame 121 is arranged at the top of the heat insulation layer 12 relatively, the supporting frame 121 comprises a horizontal frame 122 and a vertical frame 123, the driving shaft 42 penetrates through the vertical frame 123 and one end of the driving shaft 42 is connected with the driving motor 41, the other end of the driving shaft 42 is connected with the cam 43, and the joint of the driving shaft 42 and the cam 43 is arranged below the center of the cam 43.
As shown in fig. 3, the telescopic assembly 5 includes at least two first telescopic rods 51, at least two second telescopic rods 52, at least two third telescopic rods 53, at least two fourth telescopic rods 54, a plurality of rotating rods 55 and a fixing rod 56, the plurality of second telescopic rods 52 and the plurality of third telescopic rods 53 are all arranged in a cross manner, one end of each of the plurality of first telescopic rods 51 is connected with the corresponding second telescopic rod 52 in a cross manner, the other end of each of the plurality of fourth telescopic rods 54 is connected with the corresponding third telescopic rod 53 in a cross manner, the thermocouple sensors 3 are embedded at intersections of the plurality of second telescopic rods 52, intersections of the plurality of third telescopic rods 53 and intersections of the plurality of fourth telescopic rods 54, the first telescopic rods 51 and the second telescopic rods 52, the second telescopic rods 52 and the third telescopic rods 53, and the third telescopic rods 53 and the fourth telescopic rods 54 are all connected by the rotating rods 55, the second telescopic rods 52, the third telescopic rods 52 and the fourth telescopic rods 53 are connected with the fourth telescopic rods 54, The total quantity of the third telescopic rod 53 and the fourth telescopic rod 54 is 2 times of the quantity of the group of thermocouple sensors 3, one end of the fixed block is connected with the intersection of the first telescopic rods 51 far away from one end of the third telescopic rod 53, the other end of the fixed block is fixedly arranged on the heat insulation layer 12, the driving block 44 comprises a butting rod 441 and a sliding block 442, the butting rod 441 is vertically arranged on the sliding block 442, the side wall of the heat insulation layer 12 is provided with a sliding groove 124, the sliding block 442 is arranged in the sliding groove 124, and the butting rod 441 penetrates through the intersection of the second telescopic rod 52 and then butts against the edge of the cam 43; the infrared camera 23 is used for detecting the temperature change of the thermal insulation layer 12, the controller drives the rotating motor 26 to rotate, the rotating motor 26 drives the small gear 25 to rotate through the connecting rod 251, the small gear 25 drives the large gear 24 to rotate, the large gear 24 drives the rotating disc 21 to rotate through the rotating shaft 211, the rotating disc 21 drives the infrared camera 23 to rotate, and the infrared thermal imaging technology is utilized to realize the all-dimensional detection of the melting furnace 1.
As shown in fig. 1 and 4, a console 61 is arranged on the melting furnace 1, a control module 6 is arranged on the console 61, the control module 6 adopts a raspberry group control module 6, the control module 6 is electrically connected with a thermocouple transmitter 62, a power supply module 63, a safety alarm module 64 and a display module 65, the power supply module 63 provides working voltage for the device, the thermocouple transmitter 62 is electrically connected with a thermocouple sensor 3, the temperature signal is converted into a thermoelectric potential signal after temperature measurement, the thermoelectric potential signal is converted into a measured medium temperature through the thermocouple transmitter 62, and the measured medium temperature is transmitted to the control module 6 through a 485 or USB converter, the control module 6 is further electrically connected with a driving motor 41, a rotating motor 26 and an infrared camera 23, the display module 65 adopts an HDMI mode, and the control module 6 is provided with a USB interface and is connected with the safety alarm module 64 through the USB interface.
The utility model has the advantages that: compact structure, omnibearing monitoring of the temperature change of the heat-insulating layer outside the melting furnace and improved safety performance.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a magnetic force line founds stove temperature control device, includes founding the stove, its characterized in that: the melting furnace comprises a melting barrel and a heat insulation layer sleeved outside the melting barrel, a rotating mechanism is arranged on the melting furnace and comprises a rotating disc, a connecting frame, a plurality of infrared cameras, a large gear, a small gear and a rotating motor, the rotating mechanism is used for driving the rotating disc to drive the infrared cameras to rotate, and the temperature changes of the melting furnace and the heat insulation layer are monitored in all directions by utilizing an infrared thermal imaging technology; the side wall of the melting furnace is relatively provided with a plurality of groups of thermocouple sensor groups and telescopic modules, each group of thermocouple sensor group comprises a plurality of thermocouple sensors and is arranged on the telescopic module, the telescopic module comprises a driving motor, a driving shaft, a cam, a driving block and a telescopic assembly, the thermocouple sensors are arranged on the telescopic assembly, and the telescopic module is used for adjusting the distance between the thermocouple sensors in the same row so as to realize the accurate monitoring of the temperature change of different depth positions of the melting furnace; the melting furnace is provided with an operating platform, and the operating platform is provided with a control module.
2. The magnetic line melting furnace temperature control device of claim 1, characterized in that: the rotating disc is arranged on the melting furnace, the infrared cameras are oppositely arranged on the outer side of the rotating disc, a rotating shaft is arranged in the center of the rotating disc and is connected with the large gear through the rotating shaft, the small gear is arranged on the rotating disc and is meshed with the large gear, and the small gear is connected with a connecting rod and is connected with a rotating motor through the connecting rod;
an annular groove is formed in the rotating disc close to the edge, the operating table is arranged in the annular groove, and the connecting frame is arranged on the rotating disc and connected with the outer side wall and the inner side wall of the annular groove.
3. The magnetic line melting furnace temperature control device of claim 1, characterized in that: the supporting frame is arranged at the top of the heat insulation layer relatively and comprises a horizontal frame and a vertical frame, the driving shaft penetrates through the vertical frame and one end of the driving shaft is connected with the driving motor, the other end of the driving shaft is connected with the cam, and the joint of the driving shaft and the cam is arranged below the center of the cam.
4. The magnetic line melting furnace temperature control device of claim 1, characterized in that: the flexible subassembly includes two piece at least first telescopic links, two piece at least second telescopic links, two piece at least third telescopic links, two piece at least fourth telescopic links, a plurality of dwang and dead lever, all alternately set up between a plurality of second telescopic links and between a plurality of third telescopic links, the second telescopic link is connected to the other end behind a plurality of first telescopic link one end cross connection, the third telescopic link is connected to the other end behind a plurality of fourth telescopic link one end cross connection, the thermocouple sensor inlays in a plurality of second telescopic link intersections, a plurality of third telescopic link intersections and a plurality of fourth telescopic link intersections, between first telescopic link and the second telescopic link, between second telescopic link and the third telescopic link, all be connected through the dwang between third telescopic link and the fourth telescopic link.
5. The temperature control device of a magnetic line melting furnace according to claim 4, characterized in that: the total number of the second telescopic rod, the third telescopic rod and the fourth telescopic rod is 2 times of that of the group of thermocouple sensors.
6. The temperature control device of a magnetic line melting furnace according to claim 4, characterized in that: one end of the fixing block is connected with the intersection of the first telescopic rods far away from one end of the third telescopic rod, and the other end of the fixing block is fixedly arranged on the heat insulation layer.
7. The temperature control device of a magnetic line melting furnace according to claim 4, characterized in that: the drive block includes butt joint pole and slider, and on the slider was located perpendicularly to the butt pole, the insulating layer lateral wall was equipped with the spout, and in the spout was located to the slider, the butt pole passed behind the intersection of second telescopic link with cam edge butt.
8. The magnetic line melting furnace temperature control device of claim 1, characterized in that: the control module is electrically connected with a thermocouple transmitter, a power supply module, a safety alarm module and a display module, the thermocouple transmitter is electrically connected with a thermocouple sensor, and the control module is also electrically connected with a driving motor, a rotating motor and an infrared camera.
9. The magnetic line melting furnace temperature control device of claim 8, characterized in that: the control module adopts a raspberry group control module, the display module adopts an HDMI mode, and the control module is provided with a USB interface and is connected with the safety alarm module through the USB interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023074725.5U CN214470038U (en) | 2020-12-18 | 2020-12-18 | Temperature control device of magnetic line melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023074725.5U CN214470038U (en) | 2020-12-18 | 2020-12-18 | Temperature control device of magnetic line melting furnace |
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| Publication Number | Publication Date |
|---|---|
| CN214470038U true CN214470038U (en) | 2021-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023074725.5U Active CN214470038U (en) | 2020-12-18 | 2020-12-18 | Temperature control device of magnetic line melting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214470038U (en) |
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2020
- 2020-12-18 CN CN202023074725.5U patent/CN214470038U/en active Active
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