CN214455468U - High-efficient rolling machine - Google Patents
High-efficient rolling machine Download PDFInfo
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- CN214455468U CN214455468U CN202120247883.1U CN202120247883U CN214455468U CN 214455468 U CN214455468 U CN 214455468U CN 202120247883 U CN202120247883 U CN 202120247883U CN 214455468 U CN214455468 U CN 214455468U
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Abstract
The utility model provides a high-efficiency winding machine, which comprises a support frame; the coil loading device is connected to the upper part of the support frame in a sliding manner and comprises a first power driving mechanism, a first transmission mechanism connected with the first power driving mechanism and a coil loading manipulator connected with the first transmission mechanism; the winding device is positioned below the winding device on the support frame and comprises a second power driving mechanism and a winding mechanism connected with the second power driving mechanism; the coil unloading device is connected to the rear part of the winding mechanism; and the centralized control system is electrically connected with the coil loading device, the winding device and the coil unloading device respectively and controls the winding operation. The high-speed automatic coil loading, winding and coil unloading operation in the technical scheme greatly improves the winding efficiency.
Description
Technical Field
The utility model belongs to the technical field of the rolling machine, concretely relates to high-efficient rolling machine.
Background
The winding machine winds the raw material into a coil material in a mechanical mode. The coil unloading power mechanism of the traditional coiling machine is basically a hydraulic oil cylinder, a cutter for cutting coiled materials is split, and manual operation is needed when empty coil cores are replaced; the problem of oil leakage often occurs in the use process of the hydraulic oil cylinder, more oil is not wasted, the maintenance cost is increased, the workshop working environment is polluted, and the running speed of the hydraulic oil cylinder is not very stable, so that coil unloading errors occur; the cutter for cutting the coiled material is split, and the condition of inconsistent connection is easy to occur in each part, so that failure of cutting and coil replacement cannot be realized in time, and the working efficiency is reduced; when the empty roll core of manual reloading, waste time and energy, but also reduce work efficiency.
SUMMERY OF THE UTILITY MODEL
In order to solve the technology, the utility model provides a high-efficiency winding machine, which comprises a supporting frame;
the coil loading device is connected to the upper part of the support frame in a sliding manner and comprises a first power driving mechanism, a first transmission mechanism connected with the first power driving mechanism and a coil loading manipulator connected with the first transmission mechanism;
the winding device is positioned below the winding device on the support frame and comprises a second power driving mechanism and a winding mechanism connected with the second power driving mechanism;
the coil unloading device is connected to the rear part of the winding mechanism;
and the centralized control system is electrically connected with the coil loading device, the winding device and the coil unloading device respectively and controls the winding operation.
Preferably, the first transmission mechanism is selected from at least one of a gear transmission mechanism, a chain transmission mechanism, and a belt transmission mechanism.
Preferably, the first transmission mechanism is a gear transmission mechanism, and the gear transmission mechanism comprises a transmission shaft connected with the first power driving mechanism, gears arranged at two ends of the transmission shaft, and racks respectively engaged with the gears.
Preferably, the winding mechanism comprises a second transmission mechanism connected with a second power driving mechanism, a winding roller and a plurality of tension rollers which are respectively connected with the second transmission mechanism, and a reel changing cutter device connected with the winding roller, and the tension rollers and the winding roller keep the same rotating speed.
Preferably, the reel change cutter device comprises an integral cutter.
Preferably, the second transmission mechanism is selected from at least one of a gear transmission mechanism, a chain transmission mechanism and a belt transmission mechanism.
Preferably, the number of the tension rollers is 5.
Preferably, the coil stripping device comprises a third power driving mechanism and a coil stripping arm detachably connected with the third power driving mechanism.
Preferably, the third power driving mechanism is a servo motor.
Preferably, high-efficient rolling machine still includes the device of rolling up in advance, the device of rolling up in advance includes supporting seat, the roller of rolling up in advance and the fortune support plate of installing between two supporting seats of sliding connection on the support frame both sides
Has the advantages that:
adopt among this technical scheme to adorn the book manipulator and trade dress empty book core, convenient operation, labour saving and time saving have improved work efficiency to the security of roll change has been improved. The centralized control system controls the coil loading device, the coil winding device and the coil unloading device, so that the automatic operation of coil loading, coil winding and coil unloading is realized, and the working efficiency of the whole coil winding process is improved. The coil stripping arm is controlled by the servo motor, so that the whole equipment is cleaner and cleaner, the oil leakage condition is reduced, the maintenance fault points are reduced, and the whole coil stripping process is more stable and accurate. The detachable coil stripping arm enables the coil stripping arm to be mounted and dismounted more conveniently, maintenance cost is reduced, and the modularized coil changing cutter improves the cutting-off rate and the coil changing success rate of coiled materials.
Drawings
Fig. 1 is the utility model provides a high-efficient rolling machine's overall structure schematic diagram.
Fig. 2 is the overall structure schematic diagram of another angle of high-efficient rolling machine in the utility model.
The automatic winding and unwinding device comprises a support frame 1, a centralized control system 2, a first motor 3, a second motor 4, a first transmission shaft 5, a gear 6, a vertical rack 7, a second transmission shaft 8, a horizontal rack 9, a support seat 10, a winding roller 11, a tension roller 12, a reel changing cutter device 13, a reel unloading arm 14, an electric servo cylinder 15, a pre-winding roller 16, a carrier plate 17 and a manipulator 18.
Detailed Description
The present invention will be described in detail with reference to the following examples. It is necessary to point out here that the following examples are only used for further illustration of the present invention, and should not be interpreted as limiting the scope of the present invention, and that the skilled person in this field can make some insubstantial modifications and adjustments according to the above-mentioned contents of the present invention, and still fall within the scope of the present invention.
Example 1
As shown in fig. 1 and 2, a high-efficient rolling machine, including support frame 1, gliding dress book device of connecting in the upper portion of support frame 1, install the coiling mechanism of dress book mechanism below on the support frame, install the device of unloading book, the device of prerolling and centralized control system 2 in the coiling mechanism rear, centralized control system 2 is connected with dress book device, coiling mechanism, the device of unloading book and prerolling device electricity equally, through the going on of centralized control system 2 control whole prerolling, rolling, the unloading book and dress book, has realized automatic rolling, has saved manpower and material resources, has improved the work efficiency of rolling. The coil loading device comprises a first power driving mechanism, a first transmission mechanism connected with the first power driving mechanism, and a manipulator 18 connected with the first transmission mechanism. The first power driving mechanism comprises two motors which are fixedly arranged on the support frame in parallel, namely a first motor 3 and a second motor 4, and the first transmission mechanism comprises a vertical transmission mechanism connected with the first motor 3 and a horizontal transmission mechanism connected with the second motor 4. The vertical transmission mechanism comprises a first transmission shaft 5 connected with the first motor 3 through a regulator, gears respectively arranged at two ends of the first transmission shaft 5, and vertical racks 7 vertically arranged on two sides of the support frame 1 and meshed with the gears, wherein the lower parts of the vertical racks 7 are connected with a manipulator 18 for coil loading, and the vertical transmission mechanism realizes the up-and-down motion of the manipulator 18 for coil loading. The horizontal transmission mechanism comprises a second transmission shaft 8 connected with the second motor 4 through a regulator, gears 6 respectively arranged at two ends of the second transmission shaft 8, horizontal racks 9 horizontally arranged on two sides of the support frame 1 and meshed with the gears 6, and the horizontal movement of the manipulator 18 for loading the coil is realized through the horizontal transmission mechanism. Through the horizontal movement and the up-and-down movement of the mechanical arm 18 for loading the coil, the accuracy and the safety of the mechanical arm for loading the coil for replacing the empty coil core are improved. The pre-rolling device comprises supporting seats 10 connected to two sides of the supporting frame 1 in a sliding mode, pre-rolling rollers 16 and a carrying plate 17, wherein the pre-rolling rollers and the carrying plate 17 are installed between the two supporting seats 10, and the supporting seats 10 are driven to slide under the relative sliding effect of the supporting seats 10 relative to the supporting frame 1, so that the carrying plate 17 can transport coiled materials. The coiled material passes through the pre-winding roller 16 and reaches the winding device, and the relative position of the pre-winding device and the winding device is adjusted by adjusting the position of the supporting seat 10. The winding device comprises a second power driving mechanism and a winding mechanism connected with the second power driving mechanism, the winding mechanism comprises a second transmission mechanism connected with the second power driving mechanism, a winding roller 11 and 5 tension rollers 12 respectively connected with the second transmission mechanism, and a reel changing cutter device 13 connected with the winding roller 11, the tension rollers 12 and the winding roller 11 keep the same rotating speed through the control of the centralized control system 2, the winding tension is ensured to be the same, and the winding quality is improved. The reel changing cutter device 13 comprises an integral cutter which is controlled by the centralized control system 2, and automatically cuts off the coiled material when the coil diameter of the coiled material meets a certain requirement, the second power driving mechanism is a motor, and the second transmission mechanism is a gear transmission mechanism. The coil stripping device comprises a third power driving mechanism and a coil stripping arm 14 detachably connected with the third power driving mechanism, the third power driving mechanism is a servo motor, a servo electric cylinder 15 of the servo motor is detachably connected with the coil stripping arm 14, and the convenience of installation and disassembly of the coil stripping arm 14 is improved. The coil which is finished by the coiled material and cut is transported to the coil unloading arm 14 through the carrier plate 17, the servo motor drives the coil unloading arm 14 to unload the coil to the ground, meanwhile, the centralized control system 2 controls the coil loading manipulator to load the coil core and start a new round of rolling, the high-speed automatic coil loading, rolling and coil unloading operation in the technical scheme greatly improves the rolling efficiency.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may modify or change the technical content disclosed above to equivalent embodiments with equivalent changes, but all those skilled in the art do not depart from the technical scope of the present invention, and any simple modifications made to the above embodiments according to the technical essence of the present invention, equivalent changes and modifications still belong to the protection scope of the technical solution of the present invention.
Claims (10)
1. An efficient winding machine is characterized by comprising a support frame;
the coil loading device is connected to the upper part of the support frame in a sliding manner and comprises a first power driving mechanism, a first transmission mechanism connected with the first power driving mechanism and a coil loading manipulator connected with the first transmission mechanism;
the winding device is positioned below the winding device on the support frame and comprises a second power driving mechanism and a winding mechanism connected with the second power driving mechanism;
the coil unloading device is connected to the rear part of the winding mechanism;
and the centralized control system is electrically connected with the coil loading device, the winding device and the coil unloading device respectively and controls the winding operation.
2. The high-efficiency winder of claim 1, wherein the first drive mechanism is selected from at least one of a gear drive, a chain drive and a belt drive.
3. The high-efficiency winding machine according to claim 2, wherein the first transmission mechanism is a gear transmission mechanism, and the gear transmission mechanism comprises a transmission shaft connected with the first power driving mechanism, gears arranged at two ends of the transmission shaft, and racks respectively engaged with the gears.
4. A high-efficiency winding machine according to any one of claims 1 to 3, characterized in that the winding mechanism comprises a second transmission mechanism connected with a second power driving mechanism, a winding roller and a plurality of tension rollers respectively connected with the second transmission mechanism, and a winding changing cutter device connected with the winding roller, wherein the tension rollers and the winding roller keep the same rotating speed.
5. A high efficiency winder as claimed in claim 4, wherein said change cutter means comprises an integral cutter.
6. The high efficiency winder of claim 4, wherein the second drive mechanism is selected from at least one of a gear drive, a chain drive and a belt drive.
7. The high-efficiency winder according to claim 4, wherein the number of tension rollers is 5.
8. A high efficiency winder as claimed in claim 1 wherein the unwind device includes a third power drive mechanism, an unwind arm removably connected to the third power drive mechanism.
9. The high-efficiency winder of claim 8, wherein the third power drive mechanism is a servo motor.
10. The high-efficiency winder according to claim 1 further comprising a pre-winding device, said pre-winding device comprising supports slidably attached to both sides of the supports, a pre-winding roller mounted between the supports and a carrier plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120247883.1U CN214455468U (en) | 2021-01-28 | 2021-01-28 | High-efficient rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120247883.1U CN214455468U (en) | 2021-01-28 | 2021-01-28 | High-efficient rolling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214455468U true CN214455468U (en) | 2021-10-22 |
Family
ID=78141397
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120247883.1U Active CN214455468U (en) | 2021-01-28 | 2021-01-28 | High-efficient rolling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214455468U (en) |
-
2021
- 2021-01-28 CN CN202120247883.1U patent/CN214455468U/en active Active
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