CN214441634U - Spray type cleaning device for aging bottle of full-automatic rotary film oven - Google Patents

Spray type cleaning device for aging bottle of full-automatic rotary film oven Download PDF

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Publication number
CN214441634U
CN214441634U CN202120348256.7U CN202120348256U CN214441634U CN 214441634 U CN214441634 U CN 214441634U CN 202120348256 U CN202120348256 U CN 202120348256U CN 214441634 U CN214441634 U CN 214441634U
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China
Prior art keywords
cleaning
box
kerosene
communicated
tank
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Expired - Fee Related
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CN202120348256.7U
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Chinese (zh)
Inventor
何成晨
姚秉辰
张冲
乐宸
丑涛
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Changan University
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Changan University
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Abstract

The utility model discloses a cleaning device of a spray type full-automatic rotary film oven aging bottle, which comprises a cleaning box, wherein the lower part of the cleaning box is provided with a cleaning liquid box, and the lower part of the cleaning liquid box is provided with a case; a kerosene supply box and a kerosene recovery box are arranged beside the cleaning box; the kerosene supply box is communicated with the cleaning liquid box, and the kerosene recovery box is communicated with the cleaning liquid box; the cleaning tank is communicated with the cleaning liquid tank; this belt cleaning device passes through the whole device of program controller control, and this belt cleaning device kerosene fully contacts with ageing bottle to heat through the heating element in the work box, remain and change the dissolution in the pitch on ageing bottle. Hot oil enters the spray arm at the upper part in the tank and the atomizing spray head at the bottom along the conveying pipeline, and oil spraying is started through the spray nozzle.

Description

Spray type cleaning device for aging bottle of full-automatic rotary film oven
[ technical field ] A method for producing a semiconductor device
The utility model belongs to the technical field of the test of road engineering material, concretely relates to belt cleaning device of ageing bottle of full-automatic rotatory film oven of fountain.
[ background of the invention ]
Asphalt is a viscoelastic material whose stiffness varies with temperature, and is a black quasi-solid at room temperature. As a binder of the asphalt pavement, the aging resistance of the asphalt pavement directly influences the service performance of the pavement. The aging of asphalt is affected by various factors such as heating during mixing and paving, oxidation during use, and light irradiation. According to technical specification for constructing asphalt pavements for roads (JTG F40-2004), indexes such as asphalt residue penetration ratio, residue ductility and quality loss after a film oven aging test or a rotary film oven aging test are adopted to evaluate the aging resistance of asphalt.
During the test, all of the asphalt-aged bottles were loaded into the annular metal rack of the rotary thin film oven, followed by heat aging. After the test is finished, the asphalt aging bottle needs to be cleaned by an organic solvent such as kerosene. The conventional cleaning method is as follows: before the asphalt aging bottle is cooled, an operator pours a certain amount of kerosene into the asphalt aging bottle, and clamps the cotton ball by using tweezers to clean the asphalt aging bottle.
Such cleaning methods have the following disadvantages: (1) the cleaning efficiency is low, 8 asphalt aging bottles are arranged in a group, the bottoms and the inner sides of corners of the asphalt aging bottles are difficult to clean due to the unique structures of the asphalt aging bottles, if high-viscosity asphalt such as SBS modified asphalt is contained, the asphalt aging bottles need to be heated, and the manual cleaning wastes time and labor; (2) the cleaning operation is inconvenient, and an operator needs to control the cleaning force to prevent the tip of the tweezers from damaging the inner wall of the asphalt aging bottle, so that the next test is adversely affected; (3) kerosene is easily heated and volatilized, and operators can cause chronic poisoning after inhaling kerosene steam for a long time; (4) the temperature of the asphalt aging bottle taken out of the rotary film oven is high, and operators are easily scalded in the cleaning process; (5) the manual cleaning consumes a large amount of kerosene, and the cleaning cost is high.
[ Utility model ] content
An object of the utility model is to overcome above-mentioned prior art's shortcoming, provide a belt cleaning device of the ageing bottle of full-automatic rotatory film oven of fountain to lack the ageing bottle belt cleaning device of pitch among the solution prior art, artifical cleaning efficiency is low, the low problem of security.
In order to achieve the above purpose, the utility model adopts the following technical scheme to realize:
a cleaning device for a spray-type full-automatic rotary film oven aging bottle comprises a cleaning box, wherein a cleaning liquid box is arranged at the lower part of the cleaning box, and a machine box is arranged at the lower part of the cleaning liquid box; a kerosene supply box and a kerosene recovery box are arranged beside the cleaning box;
the kerosene supply box is communicated with the cleaning liquid box, and the kerosene recovery box is communicated with the cleaning liquid box; the cleaning tank is communicated with the cleaning liquid tank;
the top end of the interior of the cleaning box is rotatably connected with a rotary spray arm, two side walls of the cleaning box are respectively provided with a guide rail, an aging bottle fixing frame is arranged below the rotary spray arm, and two sides of the aging bottle fixing frame are in sliding connection with the two guide rails;
the lower part of the aging bottle fixing frame is connected with 8 glass suckers, and an atomizing nozzle is arranged below each glass sucker and is arranged at the bottom of the cleaning box;
the atomizing nozzle and the rotary spray arm are both communicated with the cleaning liquid tank; the cleaning liquid tank is communicated with a water inlet pipeline and a water drainage pipeline;
the bottom of the cleaning box is provided with a heating device;
the machine case is provided with a program controller which is respectively connected with the kerosene supply box, the kerosene recovery box, the rotary spray arm, the atomizing nozzle and the heating element through circuits.
The utility model discloses a further improvement lies in:
preferably, the kerosene supply box is communicated with the cleaning liquid box through a first kerosene pipeline, and an oil inlet electromagnetic valve is arranged on the first kerosene pipeline; the kerosene recovery tank is communicated with the cleaning liquid tank through a second kerosene pipeline, and an oil discharge electromagnetic valve is arranged on the second kerosene pipeline;
the water inlet pipeline is provided with a water inlet electromagnetic valve, the drainage pipeline is provided with a drainage electromagnetic valve, and the oil inlet electromagnetic valve, the oil drainage electromagnetic valve, the water inlet electromagnetic valve and the drainage electromagnetic valve are all connected with the program controller;
preferably, the cleaning box is provided with a box door, and a detergent adding device is arranged in the box door.
Preferably, a water storage tank is arranged in the rotary spray arm, the water storage tank is communicated with nozzles, and the nozzles are arranged on the upper surface and the lower surface of the rotary spray arm.
Preferably, the rotary spray arm is of a plate-shaped diamond structure, a rotating shaft is arranged in the middle of the rotary spray arm, and the upper end of the rotating shaft is rotatably connected with the top end inside the cleaning box.
Preferably, the aging bottle fixing frame comprises a stainless steel frame and a glass sucker, the stainless steel frame comprises a sliding part and a supporting part, and the supporting part is arranged in the middle of the sliding part;
two sides of the sliding part are respectively connected with the two guide rails in a sliding manner, and the lower part of the supporting part is connected with 8 glass suckers.
Preferably, the supporting part is a regular octagon, and the joint of every two edges is connected with 1 glass sucker.
Preferably, the glass sucker comprises a metal disc and a rubber sucker which are coaxial, the rubber sucker is arranged at the lower part of the metal disc, and a metal pressing buckle is arranged at the upper part of the metal disc;
the rubber sucker is characterized in that a through hole is formed in the axis of the rubber sucker and the axis of the metal disc, a sealing cover is arranged at the upper end of the through hole, and the upper end of the sealing cover is connected with one end of the metal pressing buckle.
Preferably, the atomization nozzle is arranged at the upper part of the lifting device; the lifting device is arranged at the bottom of the cleaning box.
Preferably, the cleaning tank is communicated with the cleaning liquid tank through a pore channel, and a filter screen is arranged in the pore channel.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model discloses a cleaning device of a spray type full-automatic rotary film oven aging bottle, which comprises a cleaning box, wherein the lower part of the cleaning box is provided with a cleaning liquid box, and the lower part of the cleaning liquid box is provided with a case; a kerosene supply box and a kerosene recovery box are arranged beside the cleaning box; the kerosene supply box is communicated with the cleaning liquid box, and the kerosene recovery box is communicated with the cleaning liquid box; the cleaning tank is communicated with the cleaning liquid tank; this belt cleaning device passes through the whole device of program controller control, and this belt cleaning device kerosene fully contacts with ageing bottle to heat through the heating element in the work box, remain and change the dissolution in the pitch on ageing bottle. Hot oil enters the spray arm at the upper part in the tank and the atomizing spray head at the bottom along the conveying pipeline, and oil spraying is started through the spray nozzle. The spray arm starts to rotate under the action of the reaction force of oil injection, the atomizing nozzle sprays under the driving of the automatic lifting device, kerosene is sprayed to the inner side and the outer side of the aging bottle from different directions, and the cleaning degree of the aging bottle is improved; the cleaning process is automatic, operators only need to adsorb the asphalt aging bottle on the fixing frame and move the asphalt aging bottle into the working box, and then select cleaning modes (normal-temperature cleaning, ordinary cleaning and strong cleaning) according to the types of asphalt, so that the operation is simple and convenient, the cleaning efficiency is greatly improved, the labor intensity of the operators is reduced, and the health problems of scalding the operators or chronic poisoning of kerosene steam and the like are fundamentally solved; the device has the stoving function, and after ageing bottle high temperature cleaning was accomplished, earlier by basic condensation drying technology to ageing bottle surface residual moisture carry out the flash evaporation stoving, later combine heating element thoroughly to dry ageing bottle, belt cleaning device internal environment is in sealed negative pressure state when utilizing the high temperature waste heat when wasing, can avoid the outside air to bring secondary pollution to ageing bottle. The cleaning device is simple and convenient to operate, improves the cleaning efficiency, avoids the problems of scalding and chronic poisoning of operators, and simultaneously recycles kerosene or other cleaning solvents, thereby reducing the cleaning cost.
Furthermore, the asphalt aging bottle is sprayed by rotating the spray arm and the atomizing spray head, compared with other cleaning devices, the sponge brush head is not required to be replaced, and the cleaned kerosene is cleaned by the filter screen and is adsorbed with peculiar smell by the active carbon, so that the recycling of the kerosene can be realized, the test consumables are saved, and the cleaning cost is reduced;
[ description of the drawings ]
Fig. 1 is an isometric view of an aging bottle cleaning apparatus according to an embodiment of the present invention;
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a right side view of FIG. 1;
FIG. 4 is a front view of FIG. 1
Fig. 5 is an isometric view of a rotary spray arm of the present invention;
FIG. 6 is an isometric view of a glass suction cup of the present invention;
fig. 7 is a top view of the aging bottle holder of the present invention;
fig. 8 is an isometric view of the atomizer and automatic lifting device of the present invention;
fig. 9 is a circuit control diagram of the aging bottle cleaning device according to the embodiment of the present invention.
The device comprises a machine frame, a machine frame and a machine frame, wherein 1 is an aging bottle, 2 is a metal press buckle, 3 is a glass sucker, 4 is an aging bottle fixing frame, 5 is a guide rail, 6 is a temperature display instrument, 7 is a power supply interface, 8 is an indicator lamp, 9 is a cleaning box, 10 is a program controller, 11 is a box door, 12 is a safety lock, 13 is an oil inlet electromagnetic valve, 14 is a control button, 15 is a rotary spray arm, 16 is an atomizing spray head, 17 is an automatic lifting device, 18 is an oil discharge electromagnetic valve, 19 is a kerosene recovery box, 20 is an water inlet electromagnetic valve, 21 is a detergent adding device, 22 is a water discharge electromagnetic valve and 23 is a kerosene supply box; 24 is a cleaning liquid tank; 25 is a case; 26 is a stainless steel frame; 27-a sliding part; 28-a support portion; 30-a nozzle; 31-a rotating shaft; 32-a metal disc; 33-rubber suction cups; 34-a through hole; 35-a sealing cover; 36-a through hole; 37-a filter screen.
[ detailed description ] embodiments
The present invention will be described in further detail with reference to the accompanying drawings:
in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly and encompass, for example, both fixed and removable connections; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model discloses a belt cleaning device of ageing bottle of full-automatic rotatory film oven of fountain, including work box, kerosene supply tank 23 and kerosene collection box 19. The working box is the main body of the cleaning device and consists of a cleaning box 9, a cleaning liquid box 24 and a case 25. The bottom of the cleaning tank 9 is connected to a cleaning liquid tank 24, and the bottom of the cleaning liquid tank 24 is connected to a casing 25.
Referring to fig. 5, a water level sensor is arranged on the inner wall of the cleaning tank 9, a rotary spray arm 15 is arranged at the top end inside the cleaning tank 9, the rotary spray arm 15 is made of high-strength ABS plastic and is injected into a flat shape, the rotary spray arm 15 is diamond-shaped, a water storage tank is arranged inside the rotary spray arm 15, 20 circular nozzles 30 which form a certain angle with each other are arranged on the surface of the tank, and the nozzles 30 are arranged on the upper surface and the lower surface of the rotary spray arm 15. The rotary spraying arm 15 is connected with a rotating shaft, and the rotating shaft is rotatably connected with the top of the cleaning box 9.
Two guide rails 5 are respectively arranged on two inner side walls of the cleaning box 9, the two guide rails 5 are on the same horizontal plane, and the two guide rails 5 are jointly connected with the aging bottle fixing frame 4 in a sliding manner; the aging bottle fixing frame 4 is arranged at the middle position inside the cleaning box 9, referring to fig. 7, the aging bottle fixing frame 4 is formed by combining 8 glass suckers 3 and a stainless steel frame 26, the stainless steel frame 26 comprises a sliding part 27 and a supporting part 28, the supporting part 28 is arranged in the middle of the sliding part 27, the supporting part 28 is in a regular octagon shape, the joint of every two edges is connected with 1 glass sucker 3, two sides of the sliding part 27 are respectively connected with a guide rail 5 in a sliding way, the bottom of the supporting part 28 is connected with 8 glass suckers 8, and the glass suckers can move into or out of the cleaning box by means of the guide rail 5.
Referring to fig. 6, the glass sucker 3 comprises a metal plate 32 and a rubber sucker 33 which are coaxial, the rubber sucker 33 is arranged at the lower part of the metal plate 32, and the metal press button 2 is arranged at the upper part of the metal plate 32; the axis of the rubber suction cup 33 and the axis of the metal plate 32 are provided with a through hole 34 which is communicated with each other, the upper end of the through hole 34 is provided with a sealing cover 35, and the upper end of the sealing cover 35 is connected with one end of the metal press buckle 2. The glass sucker 3 adopts metal pressing buckles 2 and thickened natural rubber, so that the suction force is strong and the glass sucker is not easy to fall off.
Referring to fig. 8, a group of 8 atomization nozzles 16 are arranged at the bottom of the inner side of the cleaning box 9, the lower part of the atomization nozzles is communicated with a lifting device 17, one atomization nozzle 16 is arranged right below one glass sucker 8, the lifting process of the lifting device 17 is driven by a motor, and the motor is connected with a program controller 10.
The cleaning tank 9 and the cleaning liquid tank 24 are communicated through a pore passage 36, and a filter screen 37 is arranged in the pore passage 36. Further, the filter screen is provided with three layers, from top to bottom, the filter screen 37 is more and more compact, and the first layer is used for roughly filtering large sundries; a second layer of fine filtration is carried out on small residues; the third layer microfilms the particles in the washing process.
A heating element is embedded in the bottom plate of the cleaning box 9 and adopts a stainless steel tubular heating element in a shape like a Chinese character 'tu'; the bottom of the cleaning box 9 is conical, so that water can be conveniently drained without storing water, and the pore passage 36 is the lowest part. A control button 14 is arranged at the left upper part of the outer side of the cleaning box 9 and used for selecting a cleaning mode of the asphalt aging bottle; a safety lock 12 and a temperature display instrument 6 are arranged at the right upper part of the outer side of the cleaning box 9; when the door 11 is closed, the safety lock 12 is popped up, and the safety lock 12 is connected with the program controller 10; the control button 14 comprises a normal washing B2 button, a door 11 of the cleaning box 9 is provided with a transparent observation window, and the inner side of the door is provided with a detergent adding device 21. A door 11 of the cleaning box 9 is provided with a hinge and a handle, so that the door 11 can be opened and closed conveniently. An observation window is arranged in the box door 1 and used for observing the washing effect of the asphalt aging bottle, and the washing mode of the cleaning device can be adjusted at any time if needed.
Be equipped with cleaning motor and actuating pump in the cleaning solution case 9, cleaning motor and program controller 10 are connected, and cleaning motor and actuating pump are connected, and cleaning solution case 9 passes through the pipeline and is connected with aqua storage tank and the atomizer 16 in the rotatory spray arm 15 respectively, and the actuating pump setting is on pipeline.
The left side of the cleaning liquid tank 24 is provided with a water inlet pipe and a water discharge pipe, the water inlet pipe is provided with a water inlet electromagnetic valve 20, and the water discharge pipe is provided with a water discharge electromagnetic valve 22 and a water discharge pump.
Clean case 9 one side is provided with kerosene supply tank 23 and kerosene recovery case 19, and kerosene supply tank 23 is through first pipeline and the inside intercommunication of clean liquid case 24, is provided with oil feed solenoid valve 13 on the first kerosene pipeline, and kerosene recovery case 19 passes through the second kerosene pipeline and connects with clean case 9, be provided with oil extraction solenoid valve 18 and oil extraction pump on the second kerosene pipeline. The kerosene recycling tank 19 is provided with an activated carbon adsorption device for removing the different colors of the recycled kerosene.
The water inlet solenoid valve 20, the water discharge solenoid valve 22, the oil inlet solenoid valve 13 and the oil discharge solenoid valve 18 are all normally closed one-way solenoid valves.
A program controller 10 and a knob thereof are arranged at the left front part of the outer side of the case 25; a power indicator light 8 is arranged at the right front of the outer side of the case 25 and used for indicating whether the cleaning device is connected with mains supply voltage or not; the right side of the case 25 is provided with a power interface 7.
Referring to fig. 9, SA1 and SA2 are connected to the programmer 10; SA3 and SA4 are connected with the oil inlet electromagnetic valve 13; SA5 is connected with the water discharge electromagnetic valve 22; the SA6 is connected with the synchronous motor MS; SA7 is connected to heating element EH; the SA8 is connected with a cleaning motor (a control water pump and an automatic lifting device 17); the SA9 is connected with the detergent adding device 21; SA10 and SA11 are connected with the water inlet electromagnetic valve 20; the SA12 is connected with the oil discharge electromagnetic valve 18; SQ is connected with the box door 11; SL1, SL2 are high and low oil level switches; SB1, SB2, SB3 are control buttons 14; ST1, ST2 and ST3 are overheat protectors.
The utility model discloses an ageing bottle belt cleaning device's application method does:
after the asphalt rotating film heating test is completed, the operator takes out the aging bottle 1, as shown in fig. 1, 4, 6, and 9. And opening the metal pressing buckle 2, sequentially adsorbing all the aging bottles 1 on the glass sucker 3, pressing the metal pressing buckle 2 tightly, and moving the aging bottles 1 and the aging bottle fixing frame 4 into the cleaning box 9 through the guide rail 5. When power supply 7 is plugged in, the knob of programmable controller 10 is rotated to place it in the "on" position, contacts SA1, SA2 are connected, and mains voltage can be applied across indicator light 8 to illuminate it, indicating that mains voltage has been input to the machine.
As shown in figures 4 and 9, the safety lock 12 is ejected immediately after adding a proper amount of detergent according to the type of asphalt and closing the door 11. The contact of door switch SQ is pressed and closed, and the power supply line is connected. At this time, the mains voltage supplies power to the synchronous motor MS through SA6, the synchronous motor MS starts to operate, the mechanical components in the program controller 10 start to operate, and the cleaning apparatus enters the automatic control program according to the set program. Subsequently, contacts SA3 and SA4 of programmer 10 are turned on, and when oil-free cleaning liquid tank 24 is detected by high oil level switch SL1 and low oil level switch SL2 (both switches are provided on the upper and lower sides of cleaning tank 9), the contact of SL2 is turned off, and the contact of SL1 is turned on. After the contact of the SL1 is turned on, power is supplied to the coil of the oil inlet solenoid valve 13, so that the oil inlet valve of the YV1 is opened, kerosene flows into the cleaning liquid tank 24 through the YV1 and further flows into the cleaning tank 9, and the oil level in the cleaning tank 9 is gradually raised. When the oil level reaches the required value in the cleaning tank 9, the contact of the SL2 is closed, the contact of the SL1 is opened, the power supply circuit of the YV1 is cut off, the YV1 closes the oil inlet valve, and the oil filling is finished.
As shown in fig. 3, 4, 8 and 9, after the completion of the oiling, the contact of SL2 is closed, and as the program controller 10 operates, its contact SA6 is opened, and the synchronous motor MS stops rotating and enters a standby state. When the normal wash SB2 button 14 is pressed, the power supply circuit of the synchronous motor MS is closed, the MS is operated again, and the contact SA7 is closed. After the contact SA7 is closed, the power supply circuit of the heating element EH is switched on, and the heating element EH starts to heat the kerosene in the tank. When the oil temperature reaches 55 ℃, the temperature controller ST2 is turned off, the power supply circuit of the synchronous motor MS is cut off, the program controller 10 is suspended, the contact SA7 is turned off, the power supply circuit of the heating element EH is cut off, the heating element EH stops heating, and the SA8 and the SA12 are turned on. After SA8 is switched on, power is supplied to a cleaning motor M2 and an automatic lifting device 17, and M2 starts to operate, so that hot oil enters a rotary spray arm 15 at the upper part in the barrel and an atomizing spray head 16 at the bottom along a conveying pipeline, and oil injection is started through a spray nozzle 30. The spray arm 15 starts to rotate under the action of the reaction force of oil injection, the atomizing nozzle 16 sprays under the drive of the automatic lifting device 17, kerosene is sprayed onto the aging bottle 1 from different directions, and residual asphalt on the surfaces of the kerosene is flushed into oil; when the contact SA12 is turned on, power is supplied to the motor of the drain pump, the valve 18 of the drain pump is opened, and dirty oil is discharged to the kerosene recovery device 19.
As shown in fig. 2 and 9, as the oil level gradually decreases as the oil drain continues, the contact of the water level switch SL2 is opened, the power supply circuit of the heating element EH and the cleaning motor M2 is cut off to stop them from operating, the contact of ST2 is turned on again, the synchronous motor MS is operated again, the control SA12 is opened to turn on the SA10 and the SA11, the contact of SL1 is closed by the water level decreasing to a set value to fill the water inlet solenoid valve 20 with water, the water level gradually increases, and finally the contact of SL1 is opened and the contact of SL2 is turned on.
As shown in fig. 2, 4 and 9, after the water injection is completed, the contact of SL2 is closed, and as programmer 10 operates, its contact SA6 is opened, and contacts SA7 and SA9 are closed. After SA9 is closed, the coil of the detergent electromagnetic valve YV3 is powered, the valve YV3 is opened, the detergent adding device 21 injects a proper amount of detergent into water, then SA9 is disconnected, and the filling is finished. The solenoid valve YV3 is part of the detergent adding device 21. The electromagnetic valve is arranged in the cabinet door, has small volume and is only used for controlling the outflow of the detergent. When the contact SA7 is closed, the power supply circuit of the heating element EH is switched on and the heating element starts to heat the water in the cleaning tank 9. When the water temperature reaches 55 ℃, the temperature controller ST2 is turned off, the power supply circuit of the MS is cut off, the program controller 10 is paused, the contact SA7 is turned off, the power supply circuit of the heating element EH is cut off, the EH stops heating, and SA8 and SA5 are switched on. After SA8 is switched on, power is supplied to a cleaning motor M2 and an automatic lifting device 17, M2 starts to operate, hot water mixed with detergent enters a spray arm 15 at the upper part in the cleaning box 9 and an atomizing spray head 16 at the bottom along a conveying pipeline, and water spraying is started through a spray nozzle 30. The rotary spray arm 15 starts to rotate under the action of the reaction force of water spray, the atomizing nozzle 30 is driven by the automatic lifting device 17 to spray, hot water mixed with detergent is sprayed onto the aging bottle from different directions, and residual kerosene and dirt on the surfaces of the hot water and the detergent are flushed into water; after the contact SA5 is connected, the motor of the oil discharge pump is powered, and the valve 22 of the water discharge pump is opened to discharge the sewage.
As shown in fig. 4, 5 and 9, as the water level is gradually lowered as the water discharge is continued, the contact of the water level switch SL2 is opened, the power supply circuit of the heating element EH and the washing motor M2 is cut off to stop them from operating, the contact of ST2 is turned on again, the synchronous motor MS is operated again, the SA5 is controlled to be opened to turn on the SA10 and the SA11 again, the contact of SL1 is closed by the water level being lowered to a set value, the water inlet solenoid valve 20 is filled with water to gradually raise the water level, and finally the contacts of SL1 and SL2 are turned on. After the contact of the SL2 is closed, the M2 is operated again to flush the aging bottle 1 again, and SA5 is turned on to drain water. After washing for many times, the aging bottle 1 is dried by the EH, the relevant contacts of the program controller 10 are disconnected, the washing work of the aging bottle is completely finished, and the washing device enters the standby state again.
As shown in fig. 9, to take into account the safety of the operator, the present invention provides overheating protection. The core component of the overheating protection circuit is an overheating protector ST3. when the contact of the program controller is short-circuited to cause the heating temperature of the heating element to be too high, if the temperature reaches 85 ℃, the contact of ST3 is disconnected, the commercial power input loop is cut off, the heating element stops working, and overheating protection is realized.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The cleaning device for the spray-type full-automatic rotary film oven aging bottle is characterized by comprising a cleaning box (9), wherein a cleaning liquid box (24) is arranged at the lower part of the cleaning box (9), and a cabinet (25) is arranged at the lower part of the cleaning liquid box (24); a kerosene supply box (23) and a kerosene recovery box (19) are arranged beside the cleaning box (9);
the kerosene supply tank (23) is communicated with the cleaning liquid tank (24), and the kerosene recovery tank (19) is communicated with the cleaning liquid tank (24); the cleaning tank (9) is communicated with the cleaning liquid tank (24);
the top end in the cleaning box (9) is rotatably connected with a rotary spray arm (15), two side walls of the cleaning box (9) are respectively provided with a guide rail (5), an aging bottle fixing frame (4) is arranged below the rotary spray arm (15), and two sides of the aging bottle fixing frame (4) are slidably connected with the two guide rails (5);
the lower part of the aging bottle fixing frame (4) is connected with 8 glass suckers (3), an atomizing nozzle (16) is arranged below each glass sucker (3), and the atomizing nozzle (16) is arranged at the bottom of the cleaning box (9);
the atomizing nozzle (16) and the rotary spray arm (15) are both communicated with the cleaning liquid box (24); the cleaning liquid box (24) is communicated with a water inlet pipeline and a water outlet pipeline;
the bottom of the cleaning box (9) is provided with a heating device;
the machine box (25) is provided with a program controller (10), and the program controller (10) is respectively connected with the kerosene supply box (23), the kerosene recovery box (19), the rotary spray arm (15), the atomizing nozzle (16) and the heating element through circuits.
2. The cleaning device for the spray-type full-automatic rotary film oven aging bottle according to claim 1, wherein the kerosene supply tank (23) is communicated with the cleaning liquid tank (24) through a first kerosene pipeline, and an oil inlet electromagnetic valve (13) is arranged on the first kerosene pipeline; the kerosene recovery tank (19) is communicated with the cleaning liquid tank (24) through a second kerosene pipeline, and an oil discharge electromagnetic valve (18) is arranged on the second kerosene pipeline;
the water inlet pipeline is provided with a water inlet electromagnetic valve (20), the drainage pipeline is provided with a drainage electromagnetic valve (22), and the oil inlet electromagnetic valve (13), the oil drainage electromagnetic valve (18), the water inlet electromagnetic valve (20) and the drainage electromagnetic valve (22) are all connected with the program controller (10).
3. The spraying type cleaning device for the aging bottle of the full-automatic rotary film oven according to claim 1, characterized in that a door (11) is arranged on the cleaning box (9), and a detergent adding device (21) is arranged in the door (11).
4. The spraying type cleaning device for the aging bottle of the full-automatic rotary film oven is characterized in that a water storage tank is arranged in the rotary spraying arm (15), the water storage tank is communicated with a nozzle (30), and the nozzle (30) is arranged on the upper surface and the lower surface of the rotary spraying arm (15).
5. The spray type cleaning device for the aging bottle of the full-automatic rotary film oven according to claim 1, wherein the rotary spray arm (15) is of a plate-shaped diamond structure, a rotating shaft (31) is arranged in the middle of the rotary spray arm (15), and the upper end of the rotating shaft (31) is rotatably connected with the top end inside the cleaning box (9).
6. The spraying type cleaning device for the aging bottle of the full-automatic rotary film oven is characterized in that the aging bottle fixing frame (4) comprises a stainless steel frame (26) and a glass sucker (3), the stainless steel frame (26) comprises a sliding part (27) and a supporting part (28), and the supporting part (28) is arranged in the middle of the sliding part (27);
two sides of the sliding part (27) are respectively connected with the two guide rails (5) in a sliding manner, and the lower part of the supporting part (28) is connected with 8 glass suckers (3).
7. The spray type cleaning device for the aging bottle of the full-automatic rotary film oven is characterized in that the supporting part (28) is in a regular octagon shape, and 1 glass suction cup (3) is connected to the joint of every two sides.
8. The cleaning device for the spray-type full-automatic rotary film oven aging bottle is characterized in that the glass sucker (3) comprises a metal plate (32) and a rubber sucker (33) which are coaxial, the rubber sucker (33) is arranged at the lower part of the metal plate (32), and a metal pressing buckle (2) is arranged at the upper part of the metal plate (32);
the rubber suction cup is characterized in that a through hole (34) which is communicated with the rubber suction cup (33) is formed in the axis of the metal plate (32), a sealing cover (35) is arranged at the upper end of the through hole (34), and the upper end of the sealing cover (35) is connected with one end of the metal pressing buckle (2).
9. The cleaning device for the spray-type full-automatic rotary film oven aging bottle according to claim 1, characterized in that the atomizing nozzle (16) is arranged at the upper part of the lifting device (17); the lifting device (17) is arranged at the bottom of the cleaning box (9).
10. The cleaning device for the spray-type full-automatic rotary film oven aging bottle according to any one of claims 1 to 9, characterized in that the cleaning box (9) and the cleaning liquid box (24) are communicated through a duct (36), and a filter screen (37) is arranged in the duct (36).
CN202120348256.7U 2021-02-07 2021-02-07 Spray type cleaning device for aging bottle of full-automatic rotary film oven Expired - Fee Related CN214441634U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120348256.7U CN214441634U (en) 2021-02-07 2021-02-07 Spray type cleaning device for aging bottle of full-automatic rotary film oven

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120348256.7U CN214441634U (en) 2021-02-07 2021-02-07 Spray type cleaning device for aging bottle of full-automatic rotary film oven

Publications (1)

Publication Number Publication Date
CN214441634U true CN214441634U (en) 2021-10-22

Family

ID=78118445

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120348256.7U Expired - Fee Related CN214441634U (en) 2021-02-07 2021-02-07 Spray type cleaning device for aging bottle of full-automatic rotary film oven

Country Status (1)

Country Link
CN (1) CN214441634U (en)

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Granted publication date: 20211022