CN214419101U - Compression device for refractory prefabricated member - Google Patents
Compression device for refractory prefabricated member Download PDFInfo
- Publication number
- CN214419101U CN214419101U CN202023288084.3U CN202023288084U CN214419101U CN 214419101 U CN214419101 U CN 214419101U CN 202023288084 U CN202023288084 U CN 202023288084U CN 214419101 U CN214419101 U CN 214419101U
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- Prior art keywords
- telescopic cylinder
- sliding
- machine body
- smearing
- slide
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- 230000006835 compression Effects 0.000 title claims abstract description 12
- 238000007906 compression Methods 0.000 title claims abstract description 12
- 238000000465 moulding Methods 0.000 claims abstract description 14
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 5
- 239000012778 molding material Substances 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 238000000748 compression moulding Methods 0.000 abstract 3
- 238000004026 adhesive bonding Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 description 5
- 230000009970 fire resistant effect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to a compression molding device for refractory prefabricated parts, wherein a machine body is provided with a detachable positioning device, a compression molding frame detachably arranged on the positioning device, an extrusion device for molding a compression material and a smearing device for smearing a release agent on the inner wall of the compression molding frame; the extrusion device comprises a first telescopic cylinder and a second telescopic cylinder which are respectively arranged on the upper side and the lower side of the molding frame; the machine body is provided with a first slideway for the smearing device to slide back and forth; the smearing device comprises a sliding block arranged on the first slide way, a cantilever with one end fixed on the sliding block, and a third telescopic cylinder fixed at one end of the cantilever far away from the sliding block; the movable end of the third telescopic cylinder is provided with a detachable brush; the machine body is provided with a storage box for storing the release agent. The utility model has the advantages of reasonable design, through the device of paining of design cooperation extrusion device's reciprocating sliding, quick gluing is got the release agent and is paintd the die mould frame inner wall, quick realization drawing of patterns coating, effectual reduction cost of labor.
Description
Technical Field
The utility model belongs to the technical field of refractory material processing and specifically relates to a fire-resistant prefab die mould device.
Background
The refractory prefabricated part is also called as a castable prefabricated block and an unshaped refractory prefabricated block, the mixed castable is poured into a desired shape through a mould, the shape diversity and the performance are excellent, and the castable is more flexible to use than a shaped product. Chinese patent document of grant publication No. CN209937181U discloses a refractory material forming device, including frame, clamp plate, moulding-die chamber seat and base, the frame is totally vertical to be provided with a set ofly, and erects between the frame that is just opposite mutually and be equipped with the crossbearer, is fixed with hydraulic cylinder on the crossbearer, and hydraulic cylinder extends the bottom has hydraulic ram, the clamp plate includes apron and bottom plate, and the apron is fixed mutually with hydraulic ram, and the bottom plate is the convex design all around, evenly installs second electromagnetic heating pipe on the inside diapire of bottom plate, cavity and assembly chamber have been seted up to moulding-die chamber seat is inside sunken, and the adaptation holds the moulding-die in the cavity, and the assembly chamber is whole to be the type of returning, can be equipped with square hot plate in the assembly chamber, and evenly laminating welding is installed first electromagnetic heating pipe around the square hot plate and on the bottom. The utility model discloses can carry out even heating work in the compaction shaping, improve fragment of brick quality. However, the conventional refractory prefabricated member is complicated in compression step, the step of coating a mold release agent on the mold is complicated, the requirement on experience of operators is high, the prefabricated member molding deviation is easily caused, the molding specification is single, and the batch production efficiency of the prefabricated member is influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a fire-resistant prefab die mould device for solve the problem that current prefab die mould drawing of patterns step is loaded down with trivial details, the shaping specification is single, prefab shaping inefficiency.
In order to solve the problems, the utility model provides a press device for a fire-resistant prefabricated part, a machine body is provided with a detachable positioning device, a press frame which is detachably arranged on the positioning device, an extrusion device for pressing material forming, and a smearing device for smearing a release agent on the inner wall of the press frame; the extrusion device comprises a first telescopic cylinder and a second telescopic cylinder which are respectively arranged at the upper side and the lower side of the molding frame; the machine body is provided with a first slideway for the smearing device to slide back and forth; the smearing device comprises a sliding block arranged on the first slide way, a cantilever with one end fixed on the sliding block, and a third telescopic cylinder fixed at one end of the cantilever far away from the sliding block; the movable end of the third telescopic cylinder is provided with a detachable brush; and a storage box for storing the release agent is arranged on the machine body.
The utility model provides a fire-resistant prefab die mould device still has following technical characteristic:
further, the profiling frame comprises a profiling frame and a bottom plate which can move up and down in the profiling frame; the bottom plate is detachably connected to the moving end of the second telescopic cylinder; the first telescopic cylinder moving end is detachably connected with a contour plate.
Furthermore, the machine body is provided with two parallel guide rails; the positioning device is arranged on the guide rail in a reciprocating sliding manner; the positioning device comprises two positioners which are oppositely arranged on the guide rail and synchronously move and a connecting piece for connecting and adjusting the distance between the two positioners; the positioner is provided with a sliding chute and a second sliding way for the connecting piece to slide; the connecting piece comprises sliding pieces matched with the sliding grooves, positioning rods arranged on the two sliding pieces of the second sliding ways and used for supporting and limiting the compression rack, and bolt connecting rods connected with the two sliding pieces of the second sliding ways.
Furthermore, a bearing plate which can slide in a reciprocating manner and is flush with the top surface of the profiling frame is arranged on the machine body; the bottom of the bearing plate is provided with a slide rail; and the machine body is provided with a rail groove matched with the sliding rail and a locking mechanism for positioning the sliding rail.
Furthermore, a third fixed seat connected with the brush is arranged at the moving end of the third telescopic cylinder; a plurality of third clamping grooves are formed in the third fixing seat; a plurality of third threaded rods matched with the third clamping grooves are hinged to the brush; the moving end of the second telescopic cylinder is provided with a second fixed seat connected with the bottom plate; a plurality of second clamping grooves are formed in the second fixing seat; a plurality of second threaded rods matched with the second clamping grooves are arranged on the bottom plate; the moving end of the first telescopic cylinder is provided with a first fixed seat connected with the contour plate; a plurality of first clamping grooves are formed in the first fixing seat; the contour plate is hinged with a plurality of first threaded rods matched with the first clamping grooves.
Furthermore, a plurality of inserting strips are arranged on the outer wall of the profiling frame at intervals in a surrounding manner; the locating rod with all be equipped with on the locator with the cutting assorted slot.
Furthermore, the positioner is provided with a positioning bolt for fixing the position of the positioner on the guide rail.
The utility model discloses following beneficial effect has: the utility model has the advantages of reasonable design, simple structure, through the device of paining of the reciprocating sliding of design cooperation extrusion device, quick adhesion is got the release agent and is paintd the die mould frame inner wall, quick realization drawing of patterns coating, effectual reduction cost of labor, and avoid the prefab to glue and increase the cost of cleaning on the mould, and through the detachable pressing plate that matches each other, and positioner's cooperation, quick realization is to the specification adjustment of mould, reduces the demand to equipment, reduction in production cost.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is an exploded view of the embodiment of the present invention;
fig. 3 is an exploded view of the embodiment of the present invention;
FIG. 4 is an enlarged view of the portion A of FIG. 1 according to an embodiment of the present invention;
FIG. 5 is an enlarged view of the portion B of FIG. 1 according to an embodiment of the present invention;
in the figure: 1-machine body, 11-first slideway, 12-storage box, 13-guide rail, 14-positioning bolt, 2-positioning device, 21-positioner, 22-connecting piece, 23-second slideway, 24-slideway, 25-slide piece, 26-positioning rod, 27-bolt connecting rod, 28-slot, 3-profiling frame, 31-profiling frame, 32-bottom plate, 33-strip, 4-extruding device, 41-first telescopic cylinder, 42-second telescopic cylinder, 43-profiling plate, 44-second fixed seat, 45-second clamping groove, 46-second threaded rod, 47-first fixed seat, 48-first clamping groove, 49-first threaded rod, 5-smearing device, 51-slide block and 52-cantilever, 53-a third telescopic cylinder, 54-a third fixed seat, 55-a brush, 56-a third clamping groove, 57-a third threaded rod, 6-a bearing plate, 61-a sliding rail, 62-a rail groove and 63-a locking mechanism.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In an embodiment of the refractory preform profiling apparatus of the present invention as shown in fig. 1 to 5, a detachable positioning device 2, a detachable profiling frame 3 disposed on the positioning device 2, an extruding device 4 for molding the pressed material, and an applying device 5 for applying a mold release agent on the inner wall of the profiling frame 3 are disposed on the machine body 1; the extrusion device 4 comprises a first telescopic cylinder 41 and a second telescopic cylinder 42 which are respectively arranged at the upper side and the lower side of the molding frame 3; the machine body 1 is provided with a first slideway 11 for the smearing device 5 to slide back and forth; the smearing device 5 comprises a sliding block 51 arranged on the first slideway 11, a cantilever 52 with one end fixed on the sliding block 51, and a third telescopic cylinder 53 fixed on one end of the cantilever 52 far away from the sliding block 51; the movable end of the third telescopic cylinder 53 is provided with a detachable brush 55; the machine body 1 is provided with a storage box 12 for storing the release agent. Set up the device of paining of reciprocating sliding on the organism through the cooperation, the replaceable die mould frame of cooperation, very big improvement work efficiency, through the brush utensil that matches with the die mould frame inner chamber, realize the release agent fast and paint, the effectual cost of labor that has reduced.
Specifically, the die frame 3 includes a die frame 31, a bottom plate 32 movable up and down in the die frame 31; the bottom plate 32 is detachably connected with the movable end of the second telescopic cylinder 42; the movable end of the first telescopic cylinder 41 is detachably connected with a contour plate 43. Through dismantling the clamp plate that sets up at the telescoping cylinder removal end, quick realization is to the shaping suppression and the removal of material, through detachable contour plate and bottom plate cooperation, according to demand prefab size, quick realization to the preparation of multiple specification prefab, the effectual equipment cost that has reduced.
Specifically, the machine body 1 is provided with two mutually parallel guide rails 13; the positioning device 2 is arranged on the guide rail 13 in a reciprocating sliding manner; the positioning device 2 comprises two positioners 21 which are oppositely arranged on the guide rail 13 and move synchronously, and a connecting piece 22 for connecting and adjusting the distance between the two positioners 21; the positioner 21 is provided with a sliding chute 24 and a second sliding way 23 for the connecting piece 22 to slide; the connecting piece 22 comprises a sliding piece 25 matched with the sliding groove 24, a positioning rod 26 arranged on two sliding pieces 25 of different second slide ways 23 and used for supporting the limiting and pressing frame 3, and a bolt connecting rod 27 connected with the two sliding pieces 25 of different second slide ways 23. Through the positioner of design interval adjustable, further facilitate the fixed to the die mould frame, according to the die mould frame of different specifications, the quick realization is to the rigidity of die mould frame.
Specifically, the machine body 1 is provided with a bearing plate 6 which can slide to and fro and is flush with the top surface of the profiling frame 3; the bottom of the bearing plate 6 is provided with a slide rail 61; the machine body 1 is provided with a rail groove 62 matched with the slide rail 61 and a locking mechanism 63 for positioning the slide rail 61. Through the gliding board of accepting of design, with positioner top touch and rather than the top surface parallel and level, effectual improvement shaping prefab accept to shift out efficiency.
Specifically, the moving end of the third telescopic cylinder 53 is provided with a third fixed seat 54 connected with a brush 55; a plurality of third clamping grooves 56 are formed in the third fixing seat 54; a plurality of third threaded rods 57 matched with the third clamping grooves 56 are hinged on the brush 55; the moving end of the second telescopic cylinder 42 is provided with a second fixed seat 44 connected with the bottom plate 32; a plurality of second clamping grooves 45 are formed in the second fixing seat 44; a plurality of second threaded rods 46 matched with the second clamping grooves 45 are arranged on the bottom plate 32; the moving end of the first telescopic cylinder 41 is provided with a first fixed seat 47 connected with the contour plate 43; a plurality of first clamping grooves 48 are formed on the first fixing seat 47; a plurality of first threaded rods 49 matched with the first clamping grooves 48 are hinged on the contour plate 43. Through articulated threaded rod cooperation draw-in groove, quick realization is to the connection of clamp plate and brush utensil, carries out quick adjustment to the preparation of different prefabs.
Specifically, a plurality of inserting bars 33 are arranged on the outer wall of the profiling frame 31 at intervals; the positioning rod 26 and the positioner 21 are provided with slots 28 matched with the inserts 33.
Specifically, the positioner 21 is provided with a positioning bolt 14 for fixing the position thereof on the guide rail 13.
The working principle is as follows: a worker selects a brush 55 with matched size to be installed on a third fixing seat 54, a bottom plate 32 is installed on a second fixing seat 44, a contour plate 43 is installed on a first fixing seat 47 according to the size of a prefabricated part prepared according to actual needs, the distance between a positioner 21 and a positioning rod 26 is adjusted according to a contour frame 3 matched with the bottom plate 32, the contour frame 3 is positioned and fixed, a bearing plate 6 is moved to one end to be in top contact with the side of the positioner 21, the top surface of the bearing plate 6 is enabled to be flush with the positioner 21, the bearing plate 6 is positioned and fixed through a locking mechanism 63, and the bottom plate 32 is located; after the worker starts the equipment, the slide block 51 moves to the position of the storage box 12, the third telescopic cylinder 53 is started to drive the brush 55 to move downwards to contact with the release agent, then the brush 55 rises to be separated from the storage box 12, the slide block 51 drives the smearing device 5 to move to the upper end of the compression type frame 3 and then stops, the third telescopic cylinder 53 is started to drive the brush 55 to move downwards to enter the inner cavity of the compression type frame 31, the brush 55 can be ensured to just contact with the inner wall of the compression type frame 31 and the bottom plate 32, the third telescopic cylinder 53 is started to drive the brush 55 to move upwards, the slide block 51 drives the smearing device 5 to move towards the direction of the storage box 12, after the vertical position of the brush 55 is completely separated from the vertical position of the compression type frame 31, the material is filled into the compression type frame 31, the first telescopic cylinder 41 is started to drive the compression type plate 43 to move downwards to extrude the material, after the preset time is reached, the first telescopic cylinder 41 is contracted, and the second telescopic cylinder 42 is synchronously started to drive the bottom plate 32 to drive the prefabricated part to rise to be flush with the top surface of the bearing plate 6, the worker pushes the prefabricated member to the bearing plate 6 by using a gripping apparatus for later-stage transportation; starting equipment drives brush 55 and gets into the repeated above-mentioned operation in the storage case 12, realizes the repeated suppression to the prefab, when needing different specification prefabs, changes size assorted brush 55, die mould frame 3 and contour plate 43 simultaneously, realizes the production of equipment to different specification prefabs fast, reduces the demand to equipment, reduces the cost demand fast.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (6)
1. A refractory prefabricated member die mould device which characterized in that: the machine body (1) is provided with a detachable positioning device (2), a molding frame (3) detachably arranged on the positioning device (2), an extrusion device (4) for molding a molding material, and a smearing device (5) for smearing a release agent on the inner wall of the molding frame (3); the extrusion device (4) comprises a first telescopic cylinder (41) and a second telescopic cylinder (42) which are respectively arranged on the upper side and the lower side of the molding frame (3); the machine body (1) is provided with a first slideway (11) for the smearing device (5) to slide in a reciprocating manner; the smearing device (5) comprises a sliding block (51) arranged on the first slide way (11), a cantilever (52) with one end fixed on the sliding block (51), and a third telescopic cylinder (53) fixed at one end, far away from the sliding block (51), of the cantilever (52); a detachable brush (55) is arranged at the moving end of the third telescopic cylinder (53); a material storage box (12) for storing the release agent is arranged on the machine body (1).
2. The apparatus of claim 1, wherein: the molding frame (3) comprises a molding frame (31) and a bottom plate (32) capable of moving up and down in the molding frame (31); the bottom plate (32) is detachably connected to the moving end of the second telescopic cylinder (42); the moving end of the first telescopic cylinder (41) is detachably connected with a contour plate (43).
3. The apparatus of claim 1, wherein: the machine body (1) is provided with two parallel guide rails (13); the positioning device (2) is arranged on the guide rail (13) in a reciprocating sliding manner; the positioning device (2) comprises two positioners (21) which are oppositely arranged on the guide rail (13) and synchronously move and a connecting piece (22) for connecting and adjusting the distance between the two positioners (21); the positioner (21) is provided with a sliding chute (24) and a second slideway (23) for the connecting piece (22) to slide; the connecting piece (22) comprises a sliding piece (25) matched with the sliding groove (24), two positioning rods (26) arranged on the sliding pieces (25) of the second slide way (23) and used for supporting and limiting the compression rack (3), and two bolt connecting rods (27) connected with the sliding pieces (25) of the second slide way (23).
4. The apparatus of claim 1, wherein: the machine body (1) is provided with a bearing plate (6) which can slide in a reciprocating manner and is flush with the top surface of the profiling frame (3); the bottom of the bearing plate (6) is provided with a slide rail (61); and the machine body (1) is provided with a rail groove (62) matched with the sliding rail (61) and a locking mechanism (63) for positioning the sliding rail (61).
5. The apparatus of claim 2, wherein: a third fixed seat (54) connected with the brush (55) is arranged at the moving end of the third telescopic cylinder (53); a plurality of third clamping grooves (56) are formed in the third fixing seat (54); a plurality of third threaded rods (57) matched with the third clamping grooves (56) are hinged to the brush (55); the moving end of the second telescopic cylinder (42) is provided with a second fixed seat (44) connected with the bottom plate (32); a plurality of second clamping grooves (45) are formed in the second fixing seat (44); a plurality of second threaded rods (46) matched with the second clamping grooves (45) are arranged on the bottom plate (32); the moving end of the first telescopic cylinder (41) is provided with a first fixed seat (47) connected with the contour plate (43); a plurality of first clamping grooves (48) are formed in the first fixing seat (47); the contour plate (43) is hinged with a plurality of first threaded rods (49) matched with the first clamping grooves (48).
6. The apparatus of claim 3, wherein: and the positioner (21) is provided with a positioning bolt (14) for fixing the position of the positioner on the guide rail (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023288084.3U CN214419101U (en) | 2020-12-30 | 2020-12-30 | Compression device for refractory prefabricated member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023288084.3U CN214419101U (en) | 2020-12-30 | 2020-12-30 | Compression device for refractory prefabricated member |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214419101U true CN214419101U (en) | 2021-10-19 |
Family
ID=78054391
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023288084.3U Expired - Fee Related CN214419101U (en) | 2020-12-30 | 2020-12-30 | Compression device for refractory prefabricated member |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214419101U (en) |
-
2020
- 2020-12-30 CN CN202023288084.3U patent/CN214419101U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211019 |