CN214416767U

CN214416767U - Industrial multi-angle spraying manipulator

Info

Publication number: CN214416767U
Application number: CN202120214979.8U
Authority: CN
Inventors: 陈紫榭
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-01-26
Filing date: 2021-01-26
Publication date: 2021-10-19
Anticipated expiration: 2031-01-26

Abstract

An industrial multi-angle spraying manipulator relates to the technical field of manipulator application, and comprises a manipulator main body, a mounting frame, a rotating shaft, a second motor, a panel, an alarm, a processor, a mounting block, a first operating head, a second operating head, a spraying nozzle and a color sensor; the mounting frame is arranged on the mechanical arm main body and is of a U-shaped structure; the rotating shaft is rotatably arranged on the inner walls of the two transverse sides of the mounting rack; the second motor is arranged on the mounting frame and is in driving connection with the rotating shaft; the panel is arranged on the mechanical arm main body; the alarm is arranged on the panel; the treater sets up on the panel, and the treater all control connection with second motor and alarm. The utility model discloses can carry out the quality testing to the work piece after the work piece is sprayed paint, improve the efficiency that the work piece sprays paint and quality testing, labour saving and time saving greatly.

Description

Industrial multi-angle spraying manipulator

Technical Field

The utility model relates to a manipulator application technical field especially relates to an industry multi-angle spraying manipulator.

Background

With the progress of industrial technology, in the processes of carrying, producing, processing, storing and the like of products, manual operation is gradually replaced by robots, so that the production cost is reduced, the production efficiency is obviously improved, workers can be liberated from repeated and boring work to do creative and pioneering work, and the development of the whole human society towards mechanization and intellectualization is accelerated. In order to automatically spray paint on a product after industrial production so as to achieve the purposes of rust prevention and oxidation prevention, related technicians develop and produce a spraying manipulator which can replace manual production to spray the product needing paint spraying after production.

Although there are many types of spraying manipulator among the prior art, the spraying manipulator among the prior art can only carry out the operation of spraying paint to the work piece, can not carry out quality control to the product after spraying paint, will detect whether qualified to the product after spraying paint, still need artifical the detection, has wasted a large amount of manpowers, brings very big trouble for the staff.

SUMMERY OF THE UTILITY MODEL

For solving the technical problem who exists among the background art, the utility model provides an industry multi-angle spraying manipulator can carry out the quality detection to the work piece after the work piece is sprayed paint, has improved the efficiency that the work piece sprays paint and quality detection, labour saving and time saving greatly.

The utility model provides an industrial multi-angle spraying manipulator, which comprises a mechanical arm main body, a mounting frame, a rotating shaft, a second motor, a panel, an alarm, a processor, a mounting block, a first operating head, a second operating head, a spraying nozzle and a color sensor;

the mounting frame is arranged on the mechanical arm main body and is of a U-shaped structure; the rotating shaft is rotatably arranged on the inner walls of the two transverse sides of the mounting rack; the second motor is arranged on the mounting frame and is in driving connection with the rotating shaft; the panel is arranged on the mechanical arm main body; the alarm is arranged on the panel; the processor is arranged on the panel and is in control connection with the second motor and the alarm;

the mounting block is arranged on the rotating shaft; the first operating head and the second operating head are respectively arranged at two longitudinal sides of the mounting block, and the first operating head or the second operating head is positioned in the mounting frame; the spraying nozzle is arranged on the second operating head; the color sensor is arranged on the first operating head and is in communication connection with the processor.

The utility model provides an industrial multi-angle spraying manipulator, wherein a main body of the mechanical arm is of a hollow cylindrical structure; the mechanical arm is characterized by further comprising a connecting cylinder, the connecting cylinder is arranged on the inner wall of the mechanical arm main body in a sliding mode, and the mounting rack is arranged at the end portion of the connecting cylinder.

The utility model provides an industrial multi-angle spraying manipulator, which also comprises a support frame, a first motor, a screw rod and a connecting plate; the support frame is arranged on the inner wall of the mechanical arm main body; the screw rod is arranged on the support frame and is in threaded connection with the connecting cylinder; the first motor is arranged on the support frame and is in driving connection with the screw rod; the connecting plates are arranged on two transverse sides of the connecting cylinder respectively and are connected with the mechanical arm main body in a sliding mode.

The utility model provides an industrial multi-angle spraying manipulator, wherein the inner walls of the two transverse sides of the mechanical arm main body are both provided with a chute; be provided with the slider on the connecting plate, slider and arm main part sliding connection, the slider is located the spout.

The utility model provides an industry multi-angle spraying manipulator, spout are T-slot column structure, and the slider is T-shaped block column structure, slider and spout looks adaptation.

The utility model provides an industrial multi-angle spraying manipulator, which also comprises a limiting block; the limiting block is arranged at one end, far away from the first motor, of the screw rod and is positioned in the connecting cylinder.

The utility model provides an industry multi-angle spraying manipulator, stopper are square massive structure or cylinder block structure, and the installation piece is square massive structure.

Compared with the prior art, the above technical scheme of the utility model following profitable technological effect has:

1. the utility model discloses utilize paint finishing and color sensor, the spraying quality after carrying out spraying and spraying detects, improves manipulator spraying quality and spraying work efficiency.

2. The utility model provides a first motor, lead screw, connecting cylinder system of constituteing can be under first motor drive, to the inside removal of arm main part, and then drive the mounting bracket to the inside removal of arm main part, and then drive spraying shower nozzle and color sensor to the inside removal of arm main part, can not use the utility model discloses the time carries out fine protection to spraying shower nozzle and color sensor, and the flexibility is high during the use, and the practicality is strong.

Drawings

Fig. 1 is the utility model provides a structural schematic diagram of industry multi-angle spraying manipulator.

Fig. 2 is the utility model provides a local cross-sectional view of industry multi-angle spraying manipulator.

Fig. 3 is the utility model provides a structure schematic diagram that connecting cylinder and mounting bracket are connected in industry multi-angle spraying manipulator.

Reference numerals: 1. a robot arm main body; 101. a chute; 2. a support frame; 3. a first motor; 4. a screw rod; 5. a limiting block; 6. a connecting cylinder; 7. a connecting plate; 701. a slider; 8. a mounting frame; 9. a rotating shaft; 10. a second motor; 11. a panel; 12. an alarm; 13. a processor; 14. mounting blocks; 15. a first operating head; 16. a second operating head; 17. spraying a spray head; 18. a color sensor.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

As shown in fig. 1-3, the utility model provides an industrial multi-angle spraying manipulator, including a main body of the manipulator 1, a mounting bracket 8, a rotating shaft 9, a second motor 10, a panel 11, an alarm 12, a processor 13, a mounting block 14, a first operating head 15, a second operating head 16, a spraying nozzle 17 and a color sensor 18;

the mounting frame 8 is arranged on the mechanical arm main body 1, and the mounting frame 8 is of a U-shaped structure; the rotating shaft 9 is rotatably arranged on the inner walls of the two transverse sides of the mounting rack 8; the second motor 10 is arranged on the mounting frame 8, and the second motor 10 is in driving connection with the rotating shaft 9; the panel 11 is arranged on the mechanical arm body 1; the alarm 12 is arranged on the panel 11; the processor 13 is arranged on the panel 11, and the processor 13 is in control connection with the second motor 10 and the alarm 12;

the mounting block 14 is arranged on the rotating shaft 9; the first operating head 15 and the second operating head 16 are respectively arranged at two longitudinal sides of the mounting block 14, and the first operating head 15 or the second operating head 16 is positioned in the mounting frame 8; the spraying nozzle 17 is arranged on the second operating head 16; a color sensor 18 is disposed on the first operating head 15, the color sensor 18 being communicatively connected to the processor 13.

In an alternative embodiment, the robot arm body 1 is a hollow cylindrical structure; still include connecting cylinder 6, connecting cylinder 6 slides and sets up on 1 inner wall of arm main part, and mounting bracket 8 sets up at 6 tip of connecting cylinder, can take in mounting bracket 8 to arm main part 1 in, can play fine guard action to spraying shower nozzle 17 and color sensor 18.

In an optional embodiment, the device further comprises a support frame 2, a first motor 3, a screw rod 4 and a connecting plate 7; the support frame 2 is arranged on the inner wall of the mechanical arm main body 1; the screw rod 4 is arranged on the support frame 2, and the screw rod 4 is in threaded connection with the connecting cylinder 6; the first motor 3 is arranged on the support frame 2, and the first motor 3 is in driving connection with the screw rod 4; the connecting plates 7 are arranged in two numbers, the two connecting plates 7 are respectively arranged on the two transverse sides of the connecting cylinder 6, and the connecting plates 7 are connected with the mechanical arm main body 1 in a sliding mode, so that the position of the mounting frame 8 can be adjusted better.

In an optional embodiment, sliding grooves 101 are formed in the inner walls of the two lateral sides of the mechanical arm main body 1; the connecting plate 7 is provided with a sliding block 701, the sliding block 701 is in sliding connection with the mechanical arm main body 1, and the sliding block 701 is located in the sliding groove 101, so that the stability of the connecting cylinder 6 sliding in the mechanical arm main body 1 can be guaranteed.

In an alternative embodiment, the sliding chute 101 is a T-shaped groove structure, the sliding block 701 is a T-shaped block structure, and the sliding block 701 is matched with the sliding chute 101.

In an optional embodiment, the device further comprises a limiting block 5; the limiting block 5 is arranged at one end, far away from the first motor 3, of the screw rod 4, and the limiting block 5 is located in the connecting cylinder 6 to prevent the connecting cylinder 6 from slipping from the screw rod 4.

In an alternative embodiment, the stop block 5 is a square block structure or a cylindrical block structure, and the mounting block 14 is a square block structure.

When the utility model is used, the mechanical arm main body 1 firstly takes the spraying nozzle 17 to go through the program, so that the places where the product needs to be sprayed are all sprayed with paint, certainly, some places may not be sprayed due to the concentration of the paint, the amount of the paint and other reasons, at the moment, the computer controls the second motor 10 to be started, the rotating shaft 9 is driven to rotate by one hundred eighty degrees, at the moment, the spraying nozzle 17 is positioned in the mounting frame 8, the color sensor 18 is positioned at the position where the original spraying nozzle 17 is positioned, the mechanical arm main body 1 is started, so that the mechanical arm main body 1 drives the color sensor 18 to adopt the previous program, the quick operation is carried out again along the track of the running of the spraying nozzle 17, at the moment, the color sensor 18 compares the detected color with the reference color, if the color difference of a certain place is found to be too large, the color difference range is not within, at the moment, the color sensor 18 transmits the related electric signal to the processor 13, the processor 13 controls the alarm 12 to send an alarm to inform a worker and stop the operation of the mechanical arm main body 1, the quality detection can be carried out after the workpiece is sprayed with paint when the paint spraying machine is used, the operation is convenient and simple, the automation degree is high, the labor is greatly saved, the time and the labor are saved, and the working efficiency is high; the utility model discloses start first motor 3 after the work is over, first motor 3 drives lead screw 4 and rotates, and lead screw 4 drives connecting cylinder 6 and removes to 1 inside of arm main part, and then drives mounting bracket 8 and removes to 1 inside of arm main part, and then drives spraying shower nozzle 17 and colour sensor 18 and remove to 1 inside of arm main part, can not use the utility model discloses the time carries out fine protection to spraying shower nozzle 17 and colour sensor 18, and the flexibility is high during the use, and the practicality is strong.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

Claims

1. An industrial multi-angle spraying manipulator is characterized by comprising a manipulator main body (1), a mounting frame (8), a rotating shaft (9), a second motor (10), a panel (11), an alarm (12), a processor (13), a mounting block (14), a first operating head (15), a second operating head (16), a spraying nozzle (17) and a color sensor (18);

the mounting rack (8) is arranged on the mechanical arm main body (1), and the mounting rack (8) is of a U-shaped structure; the rotating shaft (9) is rotatably arranged on the inner walls of the two transverse sides of the mounting rack (8); the second motor (10) is arranged on the mounting frame (8), and the second motor (10) is in driving connection with the rotating shaft (9); the panel (11) is arranged on the mechanical arm main body (1); the alarm (12) is arranged on the panel (11); the processor (13) is arranged on the panel (11), and the processor (13) is in control connection with the second motor (10) and the alarm (12);

the mounting block (14) is arranged on the rotating shaft (9); the first operating head (15) and the second operating head (16) are respectively arranged at two longitudinal sides of the mounting block (14), and the first operating head (15) or the second operating head (16) is positioned in the mounting frame (8); the spraying nozzle (17) is arranged on the second operating head (16); a color sensor (18) is arranged on the first operating head (15), and the color sensor (18) is in communication connection with the processor (13).

2. The industrial multi-angle spraying manipulator as claimed in claim 1, wherein the manipulator main body (1) is a hollow cylindrical structure; the mechanical arm is characterized by further comprising a connecting cylinder (6), wherein the connecting cylinder (6) is arranged on the inner wall of the mechanical arm main body (1) in a sliding mode, and the mounting rack (8) is arranged at the end portion of the connecting cylinder (6).

3. The industrial multi-angle spraying manipulator as claimed in claim 2, further comprising a support frame (2), a first motor (3), a screw rod (4) and a connecting plate (7); the support frame (2) is arranged on the inner wall of the mechanical arm main body (1); the screw rod (4) is arranged on the support frame (2), and the screw rod (4) is in threaded connection with the connecting cylinder (6); the first motor (3) is arranged on the support frame (2), and the first motor (3) is in driving connection with the screw rod (4); two connecting plates (7) are arranged, the two connecting plates (7) are respectively arranged on the two transverse sides of the connecting cylinder (6), and the connecting plates (7) are connected with the mechanical arm main body (1) in a sliding mode.

4. The industrial multi-angle spraying manipulator as claimed in claim 3, wherein the inner walls of the two lateral sides of the manipulator body (1) are provided with sliding grooves (101); a sliding block (701) is arranged on the connecting plate (7), the sliding block (701) is in sliding connection with the mechanical arm main body (1), and the sliding block (701) is located in the sliding groove (101).

5. The industrial multi-angle spraying manipulator as claimed in claim 4, wherein the sliding chute (101) is of a T-shaped groove structure, the sliding block (701) is of a T-shaped block structure, and the sliding block (701) is matched with the sliding chute (101).

6. The industrial multi-angle spraying manipulator as claimed in claim 5, further comprising a limiting block (5); the limiting block (5) is arranged at one end, far away from the first motor (3), of the screw rod (4), and the limiting block (5) is located in the connecting cylinder (6).

7. The industrial multi-angle spraying manipulator as claimed in claim 6, wherein the limiting block (5) is a square block structure or a cylindrical block structure, and the mounting block (14) is a square block structure.