CN214395493U

CN214395493U - Partition wall plate production line integrating heat collection, laser pressing, carving and placing

Info

Publication number: CN214395493U
Application number: CN202023177552.XU
Authority: CN
Inventors: 李�杰; 刘斐; 郭易; 李云仕; 全一能; 石安; 王银; 刘小华; 吴勇斌; 陆鹏程
Original assignee: Chengdu Homin Technology Co Ltd
Current assignee: Chengdu Homin Technology Co Ltd
Priority date: 2020-12-25
Filing date: 2020-12-25
Publication date: 2021-10-15
Anticipated expiration: 2030-12-25

Abstract

The utility model discloses a partition wall plate production line of radium carving balance in an organic whole is pressed in thermal-arrest, it includes workstation (12), hot riveting set (13), pivot (14) are installed to workstation (12) internal rotation, workstation (12) setting is run through at the both ends of pivot (14), the tip is connected with power pack under pivot (14), carousel (15) that are located workstation (12) top are installed to the upper end of pivot (14), just be provided with a plurality of transportation units (16) along its circumferencial direction on the top surface of carousel (15), every transportation unit (16) all include fixing base (17) and push away material cylinder (18). The utility model has the advantages that: compact structure, improved production efficiency, reduced labor intensity, safety and reliability.

Description

Partition wall plate production line integrating heat collection, laser pressing, carving and placing

Technical Field

The utility model relates to a technical field of partition plate production, especially a partition plate production line of radium carving balance in an organic whole is pressed in thermal-arrest.

Background

The partition plate has a structure shown in fig. 1-2, and comprises a metal plate 31, wherein a plurality of through grooves are formed in the metal plate 31, a plastic partition wall 32 is embedded in each through groove, two ends of each plastic partition wall 32 penetrate through the metal plate 31, and the top end of each plastic partition wall 32 is riveted on the top surface of the metal plate 31. The process steps for producing the partition plate are that workers firstly embed a plastic partition wall 32 in each through groove on the metal plate 31 to ensure that both ends of the plastic partition wall 32 penetrate through the metal plate 31, then the assembled semi-finished partition plate is sent to a hot riveting station of a hot riveting machine, the hot riveting machine is controlled to press a copper plate with heat on the copper plate on the top surface of each plastic partition wall 32, the copper plate transmits the heat to the plastic partition walls 32, the top end parts of the plastic partition walls 32 are melted, after the top end parts of the copper plates are pressed down, the melted plastic is changed into hot riveting heads, and the hot riveting heads cover the top surface of the metal plate 31, so that the hot riveting production of the partition plate is realized. After the hot riveting, the product after the hot riveting needs to be taken out from the hot riveting station by hand with gloves, so that the labor intensity of workers is increased, the surface temperature of the product is very high, the risk of scalding the workers exists, and the potential safety hazard is relatively large. In addition, the product after taking out still needs the workman to shift to the radium carving station in, carries out radium carving on the top surface of metal sheet through radium carving machine to obtain finished product partition wall plate, this has increased the transfer time undoubtedly, has increased production cycle, and then has reduced production efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art's shortcoming, provide a compact structure, improve production efficiency, alleviate workman intensity of labour, safe and reliable's collection hot pressing radium carving balance in partition wall plate production line of an organic whole.

The purpose of the utility model is realized through the following technical scheme: a partition wall plate production line integrating heat collection, laser pressing, carving and placing is characterized by comprising a workbench and a heat riveting device, wherein a rotating shaft is installed in the workbench in a rotating mode, two ends of the rotating shaft penetrate through the workbench, a power unit is connected to the lower end portion of the rotating shaft, a rotating disc located above the workbench is installed at the upper end portion of the rotating shaft, a plurality of transfer units are arranged on the top surface of the rotating disc and along the circumferential direction of the rotating disc, each transfer unit comprises a fixed seat and a material pushing cylinder, the fixed seat is fixedly arranged on the outer edge of the rotating disc, a groove arranged towards the outer edge direction of the rotating disc is formed in one end face of the fixed seat, the material pushing cylinder is fixedly arranged on the other end face of the fixed seat, a piston rod of the material pushing cylinder extends into the groove, and a material pushing plate located in the groove is fixedly arranged on an extending end;

the heat riveting device is arranged on the right side of the turntable and comprises a portal frame and a lifting cylinder fixedly arranged on a cross beam of the portal frame, a heat insulation backing plate is fixedly arranged on an acting end of a piston rod of the lifting cylinder, a heating block is fixedly arranged at the bottom of the heat insulation backing plate, a heat riveting block is fixedly arranged at the bottom of the heating block, a guide hole is formed in the top surface of the heat insulation backing plate and arranged on the rear side of the heating block, a sliding column is slidably arranged in the guide hole, two ends of the sliding column penetrate through the guide hole, an upper limiting block is fixedly arranged at the top of the sliding column and supported on the top surface of the heat insulation backing plate, a cooling block is fixedly arranged at the bottom of the sliding column and arranged below the heat riveting block, a lower limiting block is further fixedly arranged on the sliding column and arranged between the heat insulation backing plate and the cooling block, one end, sleeved with a spring, of the sliding column is fixedly arranged on the top surface of the lower limiting block, the other end of the cooling block is fixedly arranged on the bottom surface of the heat insulation base plate, a copper sheet is fixedly arranged on the front end face of the cooling block and is arranged right above the groove of the rightmost transfer unit.

And the bottom surface of the cooling block is provided with an air inlet positioned above the copper sheet.

And the rear port of the air inlet is connected with a heat insulation pipe.

And a heating rod is arranged in the heating block.

The power unit comprises a stepping motor and a speed reducer which are fixedly arranged on the ground, an output shaft of the stepping motor is connected with an input shaft of the speed reducer through a coupler, an output shaft is arranged at the top of the speed reducer, and the output shaft of the speed reducer is connected with the bottom of the rotating shaft through a coupler.

The workbench is also provided with a flat belt conveying device positioned at the rear side of the turntable.

The flat belt conveying device comprises a frame, a driving roller and a driven roller, wherein the frame is fixedly arranged on a table board of a workbench, the driving roller and the driven roller are rotatably arranged in the frame, a flat belt is arranged between the driving roller and the driven roller, a heat insulation layer is arranged on the outer surface of the flat belt, the flat belt is longitudinally arranged, the upper side belt of the flat belt and the groove tank bottom of the rearmost end transferring unit on the turntable are parallel and level, a servo motor is fixedly arranged on the frame, and the output shaft of the servo motor is connected with one end of the driving roller through a coupling.

A laser etching machine is arranged on the table-board of the workbench, and a laser etching head of the laser etching machine is arranged right above the flat belt.

The utility model has the advantages of it is following: the utility model discloses compact structure, improvement production efficiency, alleviate workman intensity of labour, safe and reliable.

Drawings

FIG. 1 is a schematic view of a partition panel assembly;

FIG. 2 is a top view of FIG. 1;

FIG. 3 is a schematic structural view of the present invention;

FIG. 4 is a view taken along line A of FIG. 3;

FIG. 5 is a schematic view of a heat staking apparatus;

FIG. 6 is a view from the direction B of FIG. 5;

fig. 7 is a front view of fig. 5.

Detailed Description

The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:

as shown in FIGS. 3 to 7, a partition wall plate production line integrating a heat collecting, pressing, laser etching and placing plate comprises a worktable 12 and a heat riveting device 13, a rotating shaft 14 is rotatably mounted in the workbench 12, two ends of the rotating shaft 14 penetrate through the workbench 12, the lower end of the rotating shaft 14 is connected with a power unit, a rotating disc 15 positioned above the workbench 12 is mounted at the upper end of the rotating shaft 14, a plurality of transfer units 16 are arranged on the top surface of the rotating disc 15 along the circumferential direction of the rotating disc, each transfer unit 16 comprises a fixed seat 17 and a material pushing cylinder 18, the fixed seat 17 is fixedly arranged on the outer edge of the rotating disc 15, a groove 19 arranged towards the outer edge direction of the rotating disc 15 is formed in one end surface of the fixed seat 17, the material pushing cylinder 18 is fixedly arranged on the other end surface of the fixed seat 17, a piston rod of the material pushing cylinder 18 extends into the groove 19, and a material pushing plate 20 positioned in the groove 19 is fixedly arranged on an extending end; a flat belt conveying device positioned at the rear side of the turntable 15 is also arranged on the workbench 12. The power unit comprises a stepping motor 23 and a speed reducer 24 which are fixedly arranged on the ground, an output shaft of the stepping motor 23 is connected with an input shaft of the speed reducer 24 through a coupler, an output shaft is arranged at the top of the speed reducer 24, and the output shaft of the speed reducer 24 is connected with the bottom of the rotating shaft 14 through a coupler. Flat belt conveyor includes frame 25, initiative roller 26 and driven roller 27, frame 25 sets firmly on the mesa of workstation 12, and the equal rotatory installation in frame 25 of initiative roller 26 and driven roller 27 installs flat belt 28 between initiative roller 26 and the driven roller 27, is provided with the insulating layer on the surface of flat belt 28, and flat belt 28 vertically sets up, and the last end transport unit 16's on flat belt 28's the upper band and carousel 15 groove 19 tank bottom parallel and level, has set firmly servo motor 29 on the frame 25, and servo motor 29's output shaft and initiative roller 26's one end are through the coupling joint.

The hot riveting device 13 is arranged on the right side of the rotary table 15, the hot riveting device 13 comprises a portal frame 21 and a lifting cylinder 1 fixedly arranged on a cross beam of the portal frame 21, a heat insulation backing plate 2 is fixedly arranged on an acting end of a piston rod of the lifting cylinder 1, a heating block 3 is fixedly arranged at the bottom of the heat insulation backing plate 2, a hot riveting block 4 is fixedly arranged at the bottom of the heating block 3, a guide hole 5 is formed in the top surface of the heat insulation backing plate 2, the guide hole 5 is arranged on the rear side of the heating block 3, a sliding column 6 is slidably arranged in the guide hole 5, two ends of the sliding column 6 penetrate through the guide hole 5, an upper limiting block 7 is fixedly arranged at the top of the sliding column 6, the upper limiting block 7 is supported on the top surface of the heat insulation backing plate 2, a cooling block 8 is fixedly arranged at the bottom of the sliding column 6, the cooling block 8 is arranged below the hot riveting block 4, a lower limiting block 9 is further fixedly arranged on the sliding column 6, the lower limiting block 9 is arranged between the heat insulation backing plate 2 and the cooling block 8, one end of the sliding column 6, on which the spring 10 is sleeved, is fixedly arranged on the top surface of the lower limiting block 9, the other end of the sliding column is fixedly arranged on the bottom surface of the heat insulation backing plate 2, a copper sheet 11 is fixedly arranged on the front end surface of the cooling block 8, and the copper sheet 11 is arranged right above the groove 19 of the rightmost transfer unit 16.

An air inlet 22 positioned above the copper sheet 11 is arranged on the bottom surface of the cooling block 8. And a heat insulation pipe is connected to the rear end of the air inlet 22. And a heating rod is arranged in the heating block 3. A laser etching machine 30 is arranged on the table-board of the working table 12, and a laser etching head of the laser etching machine 30 is arranged right above the flat belt 28.

The working process of the utility model is as follows:

s1, turning on the servo motor 29, enabling the servo motor 29 to drive the driving roller 26 to rotate, enabling the driving roller 26 to drive the flat belt 28 to rotate, and enabling the upper side belt of the flat belt 28 to move from front to back; the heating rod is connected to a power supply, after the heating rod is electrified, the heating rod enables the temperature of the heating block 3 to rise, and the heating block 3 transfers heat to the hot riveting block 4, so that the temperature of the hot riveting block 4 rises;

s2, the worker places the assembled semi-finished partition plate on the left side of the workbench 12 into the groove 19 of the leftmost transporting unit 16 on the turntable 15, at this time, the bottom of each plastic partition wall 32 on the semi-finished partition plate is supported on the bottom of the groove 19, and the top of each plastic partition wall 32 is arranged upward;

s3, a worker turns on the stepping motor 23, the stepping motor 23 drives the rotating shaft 14 to rotate after being decelerated by the speed reducer 24, the rotating shaft 14 drives the rotating disc 15 to rotate, the rotating disc 15 drives the semi-finished partition wall plate in the step S2 to be transferred to a hot riveting station of the hot riveting device 13, all the plastic partition walls 32 on the semi-finished partition wall plate are located right below the copper sheet 11 at the moment, and then the worker turns off the stepping motor 23;

s4, a worker operates the lifting cylinder 1 to enable a piston rod of the lifting cylinder to move downwards, the piston rod drives the heat insulation cushion plate 2 to move downwards, the heat insulation cushion plate 2 drives the heating block 3, the hot riveting block 4, the cooling block 8 and the copper sheet 11 to move downwards synchronously, after the copper sheet 11 is pressed on the top surface of the plastic partition wall 32, the heat insulation cushion plate 2 moves downwards relative to the static sliding column 6 and compresses the spring 10 downwards, after the hot riveting block 4 is pressed on the top surface of the copper sheet 11, the hot riveting block 4 transmits heat on the copper sheet 11, the copper sheet 11 melts material at the upper end part of the plastic partition wall 32, and the melted plastic is hot riveted on the top surface of the metal plate 31 to form a hot riveting head;

s5, after hot riveting for a period of time, a worker operates the lifting cylinder 1 to enable a piston rod of the lifting cylinder to move upwards, and as the copper sheet 11 is pressed on a hot riveting head all the time under the action of the elastic force of the spring 10, the heat insulation cushion plate 2, the heating block 3 and the hot riveting block 4 synchronously move upwards relative to the static copper sheet 11, in the process, cold air is introduced into the air inlet 22 and acts on the top surface of the copper sheet 11 to reduce the temperature of the copper sheet 11, when the heat insulation cushion plate 2 moves to contact the upper limiting block 7, the heat insulation cushion plate 2 lifts the upper limiting block 7 upwards to lift the sliding column 6 and the cooling block 8 upwards, and after the piston rod of the lifting cylinder 1 is reset, the first product is produced immediately;

s6, a worker turns on the stepping motor 23, the stepping motor 23 drives the rotary table 15 to rotate, when a product is transferred to correspond to the flat belt 28, the material pushing cylinder 18 on the transfer unit 16 corresponding to the product is turned on, the material pushing cylinder 18 drives the material pushing plate 20 to move backwards, the material pushing plate 20 pushes the product to the upper edge belt of the flat belt 28, the upper edge belt conveys the product to a laser engraving station of the laser engraving machine 30, and when the product reaches the laser engraving station, the laser engraving machine performs laser engraving on the top surface of a metal plate of the product, so that laser engraving is realized, and a finished product partition wall plate is finally processed; therefore, the production line does not need to manually take gloves to take products from the hot riveting station, and the products are directly pushed out through the material pushing plate 20, so that the labor intensity of workers is reduced, and the scalding risk of the workers is effectively reduced. In addition, the taken product is directly sent to a laser etching station, so that the midway transfer time is saved, and the production efficiency of the product is greatly improved;

s7, repeating the operations of the steps S2-S6 to continuously produce a plurality of finished partition board pieces.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a partition wall plate production line of collection heat pressure radium carving balance in an organic whole which characterized in that: it comprises a workbench (12) and a hot riveting device (13), a rotating shaft (14) is installed in the rotating of the workbench (12), two ends of the rotating shaft (14) penetrate through the workbench (12) and are arranged, a power unit is connected to the lower end part of the rotating shaft (14), a turntable (15) positioned above the workbench (12) is installed at the upper end part of the rotating shaft (14), a plurality of transfer units (16) are arranged on the top surface of the turntable (15) and along the circumferential direction of the turntable, each transfer unit (16) comprises a fixed seat (17) and a material pushing cylinder (18), the fixed seat (17) is fixedly arranged on the outer edge of the turntable (15), a groove (19) arranged towards the outer edge direction of the turntable (15) is formed in one end surface of the fixed seat (17), the material pushing cylinder (18) is fixedly arranged on the other end surface of the fixed seat (17), a piston rod of the material pushing cylinder (18) extends into the groove (19), and the extending end is fixedly provided with a material pushing plate (20) positioned in the groove (19);

the hot riveting device (13) is arranged on the right side of the turntable (15), the hot riveting device (13) comprises a portal frame (21), a lifting cylinder (1) fixedly arranged on a cross beam of the portal frame (21), a heat insulation backing plate (2) is fixedly arranged on an action end of a piston rod of the lifting cylinder (1), a heating block (3) is fixedly arranged at the bottom of the heat insulation backing plate (2), a hot riveting block (4) is fixedly arranged at the bottom of the heating block (3), a guide hole (5) is formed in the top surface of the heat insulation backing plate (2), the guide hole (5) is arranged on the rear side of the heating block (3), a sliding column (6) is slidably arranged in the guide hole (5), two ends of the sliding column (6) are arranged by penetrating through the guide hole (5), an upper limiting block (7) is fixedly arranged at the top of the sliding column (6), the upper limiting block (7) is supported on the top surface of the heat insulation backing plate (2), and a cooling block (8) is fixedly arranged at the bottom of the sliding column (6), cooling block (8) set up in hot riveting piece (4) below, and spacing block (9) down has still set firmly on slip post (6), and spacing block (9) set up between thermal-insulated backing plate (2) and cooling block (8) down, and the one end that the cover was equipped with spring (10) on slip post (6) sets firmly on the top surface of spacing block (9) down, and the other end sets firmly on the basal surface of thermal-insulated backing plate (2), copper sheet (11) have set firmly on the preceding terminal surface of cooling block (8), and copper sheet (11) set up directly over recess (19) of rightmost side transportation unit (16).

2. The production line of the partition wall plate integrating heat collection, pressure, laser etching and placing plates as claimed in claim 1, is characterized in that: the bottom surface of the cooling block (8) is provided with an air inlet (22) positioned above the copper sheet (11).

3. The production line of the partition wall plate integrating heat collection, pressure, laser etching and placing plates as claimed in claim 2, wherein: and the rear port of the air inlet (22) is connected with a heat insulation pipe.

4. The production line of the partition wall plate integrating heat collection, pressure, laser etching and placing plates as claimed in claim 1, is characterized in that: and a heating rod is arranged in the heating block (3).

5. The production line of the partition wall plate integrating heat collection, pressure, laser etching and placing plates as claimed in claim 1, is characterized in that: the power unit comprises a stepping motor (23) and a speed reducer (24) which are fixedly arranged on the ground, an output shaft of the stepping motor (23) is connected with an input shaft of the speed reducer (24) through a coupler, an output shaft is arranged at the top of the speed reducer (24), and the output shaft of the speed reducer (24) is connected with the bottom of the rotating shaft (14) through a coupler.

6. The production line of the partition wall plate integrating heat collection, pressure, laser etching and placing plates as claimed in claim 1, is characterized in that: the workbench (12) is also provided with a flat belt conveying device positioned at the rear side of the turntable (15).

7. The production line of the partition wall plate integrating heat collection, pressure, laser etching and placing plates as claimed in claim 6, wherein: flat belt conveyor includes frame (25), initiative roller (26) and driven roller (27), frame (25) sets firmly on the mesa of workstation (12), equal rotatory installation in frame (25) of initiative roller (26) and driven roller (27), install flat belt (28) between initiative roller (26) and the driven roller (27), be provided with the insulating layer on the surface of flat belt (28), flat belt (28) vertically set up, recess (19) tank bottom parallel and level of rearmost end transfer unit (16) are gone up with carousel (15) to the upper band of flat belt (28), servo motor (29) have set firmly on frame (25), the output shaft of servo motor (29) is connected through the shaft coupling with the one end of initiative roller (26).

8. The production line of the partition wall plate integrating heat collection, pressure, laser etching and placing plates as claimed in claim 7, wherein: a laser engraving machine (30) is arranged on the table top of the workbench (12), and a laser engraving head of the laser engraving machine (30) is arranged right above the flat belt (28).